actuator mar 90 5 rcs_catalog_6_09

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  • 5/25/2018 Actuator MAR 90 5 Rcs_catalog_6_09

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    EASC SCC-05 (Micro-Processor Based Analog Controller) . . . . . . . . . . . . . . . . . . . . . . 24

    EASC SCC-10 (Micro-Processor Based Analog Controller). . . . . . . . . . . . . . . . . . . . 25-26

    DPC-100 & DPC-120 (Profibus DP Actuator Controller) . . . . . . . . . . . . . . . . . . . . . . . . 27

    DNET115 (DeviceNet Actuator Controller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

    ModBus Actuator Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

    E L E C T R I C A C T U A T O R S

    C O N T R O L S

    Overview/Features & Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

    MAR/DCR-10, 50 & 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Outline Dimensions (MAR/DCR-10, 50 & 90) . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

    MAR/DCR-100, 120, 160, 250, 800, 1600 & 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-14

    Outline Dimensions (MAR/DCR-100, 120, 160 & 250) . . . . . . . . . . . . . . . . . . . . . . . 8

    Outline Dimensions (MAR/DCR-800) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    Outline Dimensions (MAR 1600-70, 4000-125, 4000-170) . . . . . . . . . . . . . . . . 10-11

    Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

    SURE 24/25, 49, 100, 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-23

    Outline Dimensions (SURE 24/25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

    Outline Dimensions (SURE 49) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    Outline Dimensions (SURE 100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

    Outline Dimensions (SURE 150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

    Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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    The RCS product line offers a broad and

    diverse range of speeds and available

    voltages. Coupled with an extensive line of control and communication

    accessories, these actuators offer both standard and unique solutions to

    a host of automation requirements. Standard operation for MAR and DCR

    models is part turn, reversible with unidirectional and multi-turn options

    available.

    Application Flexibility

    All RCS electric actuators are powered by anextended duty, high-torque, reversible motor. These

    motors are suitable for both on/off and modulating applications, with many

    models rated for extended duty. Each motor is Class B insulated and has an

    internal thermal overload protective device. This device protects the motor if a

    stall condition occurs thus preventing the motor from overheating which

    results in premature motor failure.

    Electric Motors

    All gears used in RCS actuators are

    manufactured from high alloy steel. Each

    gear is precision machined, then heat-treated, giving the gears exceptional

    strength. Each gear assembly is designed and tested to withstand the stall

    torque generated by the motor.

    Precision Gearing

    Each gear and spring assembly is

    permanently lubricated with a highquality lubricant selected to meet a wide range of operational andenvironmental conditions. Periodic lubrication is not required.

    Permanent Lubrication

    With electroless nickel plated output shafts andstainless steel external bolting, RCS actuators will

    stand up to a broad range of environmental conditions. Optional marineepoxy paint systems or electroless nickel plated enclosures are alsoavailable to meet most onshore or offshore conditions.

    Standard Coating System: Electrostatically appliedpowder coating

    Optional Coating System: Ameron 2 part, water based epoxy,Sherwin WIlliams

    KEM Aqua 280 Water Reducible Enamel,

    or Electroless Nickel Plating

    Environmental

    Mechanical position indicators are standard onevery model. These devices provide an

    external position reference for the actuator or driven equipment.

    Position Indication

    Every actuator has a clearly marked andaccessible terminal strip to provide for quick termination of field wiring.

    Simple and Easy Wiring

    Integral potentiometer

    Auxiliary limit switches

    Interposing relays

    Motor brakes

    D.C. analog position transmitterwith integral power supply

    D.C. analog position (loop powered)

    D.C. analog position controller

    Accessories

    All RCS actuators can be installed andoperated in any position. This allows

    flexibility for installation in confined locations or in retrofit applications.

    Versatile Installation

    MAR/DCR10, 50 and 90 models feature adeclutchable manual override. The actuator

    gearing is disengaged from the motor thus the actuator cannot be operatedelectrically while in manual operation. MAR100 through 4000 feature amanual override with an automatic electrical safety lockout switch. Whenthe handwheel is engaged, the electrical switch isolates the motor from thesupply voltage to prevent electrical operation.

    Manual Override

    OVERVIEW

    Digi-Tork bi-directional torque c

    Digi-Speed variable speed cont

    Communication bus interface:

    - Profibus DP

    - DeviceNetTM

    - Modbus

    Since 1968, RCS has manufactured and sold more 1/4 turn and spring return electric actuators than any other competing actuatormanufacturer. Standard RCS actuation products provide automation solutions to valve and equipment manufacturers and to end usersin the commercial, industrial, marine, and power industries. They have been utilized in a myriad of automation solutions from simpleon/off control to heavy modulating and in many challenging, dirty and hazardous environments. Engineered solutions to unique orunusual applications are also a specialty.

    FEATURES & BENEFITS

    The electric rotary line is the broadest and most versatile of anyin the market. Targeted at valves (1/4 and multi-turn types) anddampers, it is uniquely suited for use in the automation of othertypes of rotating equipment. Rotary models span a torque rangeof 120 to 48,000 inch pounds. Stroke speeds for 1/4 turn valvesrange from 0.5 seconds to 3 minutes. Speeds for multi-turnactuators range from 7.5 to 30 rpm.

    Electric Rotary Actuators

    RCS currently manufactures spring return actuator models withspring-ending torque to 1,800 inch pounds. These actuatorsutilize torsion power springs that provide a reliable mechanicalactuation solution for emergency shutoff or shutdown situations.This approach offers an inexpensive, maintenance free, andenvironmentally friendly alternative to pneumatic, hydraulic,electrohydraulic, or battery backup systems. Clockwise andcounter-clockwise spring return options are available to drive any1/4 turn device to a fail position on loss of power. There arespeed options available on all models that allow these actuatorsto be used in simple on/off or modulating applications.

    Spring Return Electric Rotary Actuators

    An extensive line of electrical and electronic accessories isavailable for both product lines. These include the latest solutionsto industry demands for analog control plus communication bus

    capabilities. The protocols currently supported are Profibus DP,DeviceNet, and Modbus.

    Controls

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    MAR10, 50, 90 A.C. SupplyDCR10, 50, 90 D.C. Supply

    Models

    For on/off and modulating

    control of:

    Part turn ball,

    butterfly or plug valves

    Rotary dampers

    Rotating equipment

    Multi-turn valve types

    Typical Application

    Standard: -40F to +150F-40C to +65C

    Optional: -60F to +120F-50C to +48C

    (Note: With Heaters Installed)

    Optional:Compliance to NFPA 130,capable of operation afterexposure to ambienttemperature of 482F (250C)for a minimum of 1 hour

    115 VAC, 1 Phase, 50/60 Hz.230 VAC, 1 Phase, 50/60 Hz.24 VAC, 1 Phase, 50/60 Hz.12 VDC / 24 VDC

    .5 to 60 secondsfor 90 revolution

    7.5 and 30 RPMfor multi-turns

    120 to 1,000 inch pounds(13.5 to 112 newton meters)

    Temperature Range

    Voltage

    Torque Range

    Speed Range

    MAR Models OnlyCanadian Standards Association

    CSA NRTL/CClass I, Divisions 1 & 2,Groups C & D

    CSA NRTL/CClass II, Divisions 1 & 2,

    Groups E, F & G

    CSA NRTL/CApproved to UL standardNo. 429, ElectricallyOperated Valves

    CSA NRTL/CApproved to ULStandard No. 1203,Electrical Equipment for usein Explosion - proofAnd Dust - Ignition - proofHazardous(Classified)Locations

    Approvals

    MAR Models OnlyCanadian Standards Association

    CSA NRTL/CEnclosure 4

    Approvals

    Open/Close

    Modulating

    Multi-Turn

    NEMA 4 Enclosure

    NEMA 7 Enclosure

    Optional 7" Handwheel Available

    PG 3

    AC Voltages2 SPDT Switches,PTC Heater

    DC Voltages2 SPDT (High Current)Switches

    Standard Features

    PART TURN ELECTRICMULTI-TURN ELECTRIC

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    Outline Dimensions (Inches) (MAR & DCR10, 50 & 90)

    Mounting Geometry Bottom View Notes

    1. Direction of rotation is basedon viewing actuator from top.

    2. Drawing shows output shaft in a fullyclockwise (closed) position.

    3. Actuator shown with indicator inelectrical mode.

    4. A NEMA 4 control enclosure is shown.Dimensions given are accurate for NEMA 7.

    Clearance requiredfor cover removal

    3.28

    7.83

    8.00

    TOP

    One Only,3/4 N.P.T.ConduitEntrance

    1.32

    6.00

    3.00 0.828

    0.954 .04

    3

    7.41 NEMA 47.81 NEMA 7

    9.41Electrical Mode

    9.81Mode

    5/16 18 UNC Class 2B,.50 Depth

    Min. full threadTyp. 4 places

    2.25 Sq.

    1.125 Typ.

    0.8750.874

    Dia.

    0.6240.620

    Acrossflats

    NEMA 4 Enclosure: 12 lbs./5.45 kgNEMA 7 Enclosure: 16 lbs./7.27 kg

    lb./kg.lb./kg. Weight

    PART TURN ELECTRICMULTI-TURN ELECTRIC

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    The percentage of time the electric motor isenergized vs. the time it is at rest, in reversingduty and with the actuator running at its ratedload - maximum published torque.

    Duty Cycle

    12 motor starts (corrections) per minute. At the rated duty cycle for that model. With the speed of operation a minimum

    of 15 seconds for 90 or slower. With positioning accuracy of (+/-) 1% of total span.

    Standard Modulating Duty Rating

    115 & 230 VAC, 1 Phase, 50/60 Hz.

    MAR

    Current Ratings Current Rati115 VAC 230 VAC

    N.L.A.* L.R.A.* N.L.A.* L.R

    * (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service

    PG 5

    Note Multi-turn models are available with the following number of turns:1.4, 5, 8, 13, 18, 26 or 50. Must be specified when the order is placed.

    To operate multiple actuators in parallel froma single signal requires isolating relays in thefield wiring. Consult factory.

    Isolation Relays

    Model Output Torque Type Speed of Operation Duty Cycle Rating Duty Cycle RatingInch Pounds (N.m) 60 Hz. (50 Hz.) 115 Vac, 1Ph., 50/60 Hz. 230 Vac, 1Ph., 50/60 Hz.

    MAR10-.5MT 30 (3.4) Multi-Turn 30 RPM 25% 25%

    N/A (2) (2)

    MAR10-2 120 (13.5) Part Turn 2 second/90 50% 50%

    (2.5 seconds/90) (1) (1)

    MAR10-2MT 120 (13.5) Multi-Turn 7.5 RPM 50% 50%

    (6.2 RPM) (2) (2)

    MAR10-10 350 (40) Part Turn 10 seconds/90 50% 50%

    (12 seconds/90) (1) (1)

    MAR10-30 425 (48) Part Turn 30 seconds/90 50% 50%

    (35 seconds/90) (2) (2)

    MAR10-60 400 (45) Part Turn 60 seconds/90 50% 50%

    (70 seconds/90) (2) (2)

    MAR50-.5MT 200 (22.5) Multi-Turn 30 RPM 25%

    N/A (2)

    MAR50-2 600 (67) Part Turn 2 seconds/90 40% 50%

    (2.5 seconds/90) (1) (1)

    MAR50-2MT 600 (67) Multi-Turn 7.5 RPM 40% 50%

    (6.2 RPM) (2) (2)

    MAR50-10 600 (67) Part Turn 10 seconds/90 50% 50%

    (12 seconds/90) (1) (1)

    MAR50-30 700 (79) Part Turn 30 seconds/90 50% 50%

    (35 seconds/90) (2) (2)

    MAR50-60 600 (67) Part Turn 60 seconds/90 50% 50%

    (70 seconds/90) (2) (2)

    MAR90-5 1,000 (112) Part Turn 5 seconds/90 50% 50%

    (6 seconds/90) (1) (1)

    MAR90-5MT 1,000 (112) Multi-Turn 3 RPM 50% 50%

    (2.5 RPM) (2) (2)

    MAR90-15 1,000 (112) Part Turn 15 seconds/90 75% 50%

    (17.5 seconds/90) (2) (2)

    0.5 0.82 0.25 0

    0.40 0.60 0.30 0

    0.40 0.60 0.20 0

    0.40 0.60 0.20 0

    0.30 0.50 0.20 0

    0.35 0.55 0.20 0

    1.9 3.10

    1.60 2.20 0.50 0

    1.60 2.20 0.50 0

    0.50 0.80 0.30 0

    0.35 0.55 0.20 0

    0.30 1.50 0.20 0

    0.55 1.55 0.25 0

    0.55 1.55 0.25 0

    0.50 0.60 0.20 0

    PART TURN ELECTRICMULTI-TURN ELECTRIC

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    Standard: Two-single pole, doublethrow type (SPDT) with an optionfor 2 or 4 additional.

    Ratings: UL and CSA listed.15 amp & 1/2 H.P. at 125 or250 VAC; 1/2 amp at 125 VDC;1/4 amp at 250 VDC; 5 amp at 120 VAC

    Optional: All double pole,double throw type (DPDT).

    Ratings: UL and CSA listed.10 amp at 125/250 VAC (form ZZ);1/2 H.P. at 125 VDC; 3/4 H.P. at 250 VAC

    Limit Switches (MAR Models)

    Ratings: UL and CSA listed.MIL-PRF-8805 Qualified Listing25 amp at 277 VAC; 1 H.P. at 125 VAC;2 H.P. at 250 VAC

    Limit Switches (DCR Models)

    * (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service

    Model Output Torque Type Speed of Operation Duty Cycle RatingInch Pounds (N.m) 60 Hz. (50 Hz.) 24 VAC

    MAR10-2 120 (13.5) Part Turn 2 seconds/90 25% (1)

    MAR10-2MT 120 (13.5) Multi-Turn 7.5 RPM 25% (1)

    MAR10-10 350 (40) Part Turn 10 seconds/90 25% (1)

    MAR10-30 425 (48) Part Turn 30 seconds/90 25% (1)

    MAR10-60 400 (45) Part Turn 60 seconds/90 25% (1)

    MAR50-10 600 (67) Part Turn 10 seconds/90 25% (1)

    MAR50-30 700 (79) Part Turn 30 seconds/90 25% (1)

    MAR90-15 1,000 (112) Part Turn 15 seconds/90 25% (1)

    24 VAC

    MA

    R

    Current Ratings24 VAC

    N.L.A.* L.R.A.*

    2.8 3.50

    2.8 3.50

    1.90 2.70

    1.70 2.40

    1.80 2.50

    3.80 4.70

    1.90 2.70

    2.40 4.00

    Model Output Torque Type No Load Duty Cycle Rating Duty Cycle RatingInch Pounds (N.m) Speed of Operation 12 VDC 24 VDC

    DCR10-2 250 (28) Part Turn .6 seconds/90 50% (1) 50% (1)

    DCR10-2MT 250 (28) Multi-Turn 25 RPM 50% (2) 50% (2)

    DCR10-10 400 (45) Part Turn 6.4 seconds/90 50% (1) 50% (1)

    DCR50-2 600 (67) Part Turn .7 seconds/90 50% (1) 50% (1)

    DCR50-2MT 600 (67) Multi-Turn 21 RPM 50% (2) 50% (2)

    DCR50-10 600 (67) Part Turn 5.6 seconds/90 50% (1) 50% (1)

    DCR50-30 700 (79) Part Turn 21 seconds/90 50% (2) 50% (2)DCR50-60 750 (84) Part Turn 42 seconds/90 50% (2) 50% (2)

    DCR90-5 900 (101) Part Turn 2.2 seconds/90 50% (1) 50% (1)

    DCR90-5MT 900 (101) Multi-Turn 7 RPM 50% (2) 50% (2)

    DCR90-15 900 (101) Part Turn 5.6 seconds/90 50% (2) 50% (2)

    12 & 24 VDC

    DCR

    Current Ratings Current Ratings12 VDC 24 VDC

    N.L.A.* L.R.A.* N.L.A.* L.R.A.*

    1.00 12.50 0.75 6.80

    1.00 12.50 0.75 6.80

    0.19 3.90 0.08 2.10

    1.00 22.00 0.75 12.00

    1.00 22.00 0.75 12.00

    0.90 5.80 0.50 2.40

    0.15 2.65 0.06 1.150.15 2.65 0.06 1.15

    1.00 12.50 0.75 6.80

    1.00 12.50 0.75 6.80

    0.90 5.80 0.50 2.40

    Note Multi-turn models are available with the follownumber of turns: 1.4, 5, 8, 13, 18, 26 or 50.Must be specified when the order is placed.

    To operate multiple actuators in parallel froma single signal requires isolating relays in thefield wiring. Consult factory.

    Isolation Relays

    PART TURN ELECTRICMULTI-TURN ELECTRIC

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    A.C. Voltages

    MAR100MAR120MAR160MAR250MAR800

    D.C. Voltages

    DCR100DCR160DCR250DCR800

    Models

    PG 7

    For on/off and modulating

    control of:

    Part turn ball,

    butterfly or plug valves

    Multi-turn valve types

    Rotary dampers

    Rotating equipment

    Typical Application

    Standard: -40F to +150F-40C to +65C

    Optional: -60F to +150F-50C to +65C

    (Note: With Heaters Installed)

    Optional:Compliance to NFPA 130,capable of operation afterexposure to ambienttemperature of 482F (250C)for a minimum of 1 hour

    Temperature Range

    115 VAC, 1 Phase, 50/60 Hz.230 VAC, 1 Phase, 50/60 Hz.24 VAC, 1 Phase, 50/60 Hz.220 VAC, 3 Phase, 60 Hz.440 VAC, 3 Phase, 60 Hz.12 VDC24 VDC

    Voltage

    1,500 to 10,000 inch pounds(13.5 to 112 newton meters)

    Torque Range

    NEMA 4/6/7 Enclosure

    MAR Models OnlyCanadian Standards Association

    CSA NRTL/CEnclosure 4 and 6

    CSA NRTL/CClass I, Divisions 1 & 2,

    Groups C & D

    CSA NRTL/CClass II, Divisions 1 & 2,Groups E, F & G

    CSA NRTL/CApproved to UL standardNo. 429, ElectricallyOperated Valves

    CSA NRTL/CApproved to ULStandard No. 1203,Electrical Equipment for usein Explosion - proofAnd Dust - Ignition - proofHazardous(Classified)Locations

    Approvals

    MAR Models OnlyCanadian Standards Association

    CSA NRTL/CEnclosure 4

    Approvals

    NEMA 4 Enclosure

    1.25 to 60 secondsfor 90 revolution

    6.6 and 12 RPMfor multi-turns

    Speed Range

    AC (Single and ThreePhase)Voltages

    4 SPDT Switches,PTC Heater

    DC Voltages2 SPDT (High Current)Switches

    Standard Features

    PART TURN ELECTRICMULTI-TURN ELECTRIC

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    Outline Dimensions (Inches) (MAR & DCR-100, 120, 160 & 250)

    Mounting Geometry Notes

    1. Drawing shows the actuator output shaftin a fully clockwise (closed) position.

    2. Direction of actuator rotation is based onthe top view from the handwheel.

    3. A NEMA 4 control cover is shown.Dimensions given are accurate for NEMA 4/6/7.

    4. Actuator is shown with handwheel in autoposition. Height is 13.0 when manualoverride is used.

    9.00 Dia.

    12.36

    3.33 3.30

    Two,

    3/4 N.P.T.ConduitEntrance

    2.14

    2.69

    8.36

    2.064.18

    1.05(Not to scale)

    1.03

    10.5

    13.5 Max.

    4

    10.0 Clearancefor cover removal

    Dia.1.1251.124

    0.8740.870

    1.50 Typ.

    3.00 Sq. Typ.

    3/8 16 UNC Class 2B,.75 Depth

    Typ. 4 places

    NEMA 4 (weather-proof): 34 pounds/15.45 KgExplosion-proof: 44 pounds/20 Kg

    lb./kg.lb./kg. Weight

    PART TURN ELECTRICMULTI-TURN ELECTRIC

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    PG 9

    Weather-Proof Enclosure: 34 pounds/15.45 KgExplosion-Proof Enclosure: 44 pounds/20 Kg

    lb./kg.lb./kg. Weight

    Outline Dimensions (Inches) (MAR & DCR 800)

    Mounting Geometry Notes

    1. Drawing shows the actuator output shaftin a fully clockwise (closed) position.

    2. Direction of actuator rotation is basedon the top view from the handwheel.

    3. A NEMA 4 control cover is shown.Dimensions given are accurate for NEMA 4/6/7.

    4. Actuator is shown with handwheel in autoposition. Height is 13.3 when manual overrideis used.

    13.8

    10.8

    1.50

    1.35

    4.18

    8.36

    2.06

    3.31

    Two,3/4 N.P.T.

    ConduitEntrance

    2.14

    10.0 Clearancefor cover removal

    9.00 Dia.

    12.36

    3.33 3.30

    1.5011.499 Dia.

    3.50 Sq. Typ.

    1.1241.120

    1/2 13 UNC Class 2B,.88 Depth

    Typ. 4 places

    1.75 Typ.

    PART TURN ELECTRICMULTI-TURN ELECTRIC

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    MAR1600, MAR4000

    Models

    For on/off and modulating

    control of:

    Part turn ball,

    butterfly or plug valves

    Multi-turn valve types

    Rotary dampers

    Rotating equipment

    Typical Application

    Standard: -40F to +150F-40C to +65COptional: -60F to +150F

    -50C to +65COptional:Compliance to NFPA 130,capable of operation afterexposure to ambienttemperature of 482F (250C)for a minimum of 1 hour or amaximum of 3 hours.

    Temperature Range

    115 VAC, 1 Phase, 50/60 Hz.230 VAC, 1 Phase, 50/60 Hz.

    220 VAC, 3 Phase, 60 Hz.440 VAC, 3 Phase, 60 Hz.

    Voltage

    70 & 170 secondsfor 90 revolution

    21,000 & 48,000 inch pounds(2,373 & 5,424 newton meters)

    Torque Range

    Speed RangeA.C. Models OnlyCanadian Standards Association

    CSA NRTL/CEnclosure 4 and 6

    CSA NRTL/CClass I, Divisions 1 & 2,Groups C & D

    CSA NRTL/CClass II, Divisions 1 & 2,Groups E, F & G

    CSA NRTL/CApproved to UL standard

    No. 429, ElectricallyOperated Valves

    CSA NRTL/CApproved to ULStandard No. 1203,Electrical Equipment for usein Explosion - proofAnd Dust - Ignition - proofHazardous(Classified)Locations

    Approvals

    NEMA 4/6/7 Enclosure

    AC (Single or Three

    Phase)Voltages4 SPDT Switches,PTC Heater

    Standard Features

    PART TURN ELECTRIC

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    Outline Dimensions (Inches) (MAR 1600-70 and 4000-170)

    21.0 3.0

    12.36

    3.0 REF

    10.0 Clearancefor cover removal

    3

    2

    4.37

    13.08

    5.62Two,3/4 N.P.T.ConduitEntrance

    4.56

    6.42

    8.36

    1.96

    1/2 x 1/4Keyslot, 2x

    5.00 Sq.

    3.250x 3.75 Depth

    3/4 10 UNC Class 2B, .75 Depth, 4x

    Notes

    1. Drawing shows the actuator output shaftin a fully clockwise (closed) position.

    2. Direction of actuator rotation is based onthe top view of the external gearbox.

    3. Actuator is shown with handwheel in autoposition. Height is 2.4 when manualoverride is used.

    Mounting Geometry

    PG 11

    NEMA 4/6/7 Enclosure: 126 pounds/57.2 Kg

    lb./kg.lb./kg. Weight

    PART TURN ELECTRIC

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    The percentage of time the electric motor isenergized vs. the time it is at rest, in reversingduty and with the actuator running at its ratedload - maximum published torque.

    Duty Cycle

    12 motor starts (corrections) per minute. At the rated duty cycle for that model. With the speed of operation a minimum

    of 15 seconds for 90 or slower. With positioning accuracy of (+/-) 1% of total span.

    Standard Modulating Duty Rating

    * (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service

    115 & 230 VAC, 1 Phase, 50/60 Hz.

    MAR

    Current Ratings Current Ratings115 VAC 230 VAC

    N.L.A.* L.R.A.* N.L.A.* L.R.A.*

    .55 1.55 .25 .85

    .50 .60 .30 .35

    .35 .55 .20 .35

    3.30 7.40 1.30 3.60

    3.30 7.40 1.30 3.60

    .75 1.65 .70 1.05

    .60 1.60 .35 .90

    .65 .70 .45 .50

    .50 .60 .30 .35

    3.30 7.40 .90 3.40

    3.30 7.40 .90 3.40

    1.60 2.20 1.00 1.25

    1.10 1.80 .70 1.05

    .75 1.65 .50 .95

    .65 .70 .30 .35

    3.30 7.40 .90 3.40

    1.60 2.20 1.00 1.20

    .55 1.55 .50 .95

    3.30 7.40 .90 3.40

    3.30 7.40 .90 3.40

    Model Output Torque Type Speed of Operation Duty Cycle Rating Duty Cycle RatingInch Pounds (N.m) 60 Hz. (50 Hz.) 115 Vac, 1Ph., 50/60 Hz. 230 Vac, 1Ph., 50/60 Hz.

    MAR100-16 1,500 (169) Part Turn 16 seconds/90 100% 50%(19 seconds/90) (2) (2)

    MAR100-30 1,800 (203) Part Turn 30 seconds/90 100% 50%(35 seconds/90) (2) (2)

    MAR100-60 2500 (282) Part Turn 60 seconds/90 100% 50%(70 seconds/90) (2) (2)

    MAR120-1.25 1,500 (169) Part Turn 1.25 seconds/90 25% 25%(2 seconds/90) (1) (1)

    MAR120-1.25 1,500 (169) Multi-Turn 12 RPM 25% 25%MT (10 RPM) (2) (2)

    MAR160-8 1,920 (217) Part Turn 8 seconds/90 50% 50%(9 seconds/90) (1) (1)

    MAR160-16 2,000 (226) Part Turn 16 seconds/90 75% 50%(19 seconds/90) (2) (2)

    MAR160-30 2,500 (282) Part Turn 30 seconds/90 75% 50%(35 seconds/90) (2) (2)

    MAR160-60 2,800 (316) Part Turn 60 seconds/90 100% 50%(70 seconds/90) (2) (2)

    MAR250-3 3,500 (395) Part Turn 3 seconds/90 25% 50%(4 seconds/90) (1) (1)

    MAR250-3MT 3,500 (395) Multi-Turn 5 RPM 25% 50%(4 RPM) (2) (2)

    MAR250-8 3,000 (339) Part Turn 8 seconds/90 40% 50%(9 seconds/90) (1) (1)

    MAR250-16 4,000 (452) Part Turn 16 seconds/90 50% 50%(19 seconds/90) (2) (2)

    MAR250-30 5,000 (565) Part Turn 30 seconds/90 50% 50%(35 seconds/90) (2) (2)

    MAR250-60 5,000 (565) Part Turn 60 seconds/90 75% 50%

    (70 seconds/90) (2) (2)MAR800-12 7,500 (847) Part Turn 12 seconds/90 25% 25%

    (14 seconds/90) (1) (1)

    MAR800-30 10,000 (1,130) Part Turn 30 seconds/90 40% 50%(35 seconds/90) (2) (2)

    MAR800-60 10,000 (1,130) Part Turn 60 seconds/90 75% 50%(70 seconds/90) (2) (2)

    MAR1600-70 21,000 (2,373) Part Turn 70 seconds/90 25% 50%(82 seconds/90) (2) (2)

    MAR 48,000 (5,424) Part Turn 170 seconds/90 25% 50%4000-170 (200 seconds/90) (2) (2)

    Note Multi-turn models are available with the following number of turns:1.4, 5, 8, 13, 18, 26 or 50. Must be specified when the order is placed.

    To operate multiple actuators in parallel froma single signal requires isolating relays in thefield wiring. Consult factory.

    Isolation Relays

    PART TURN ELECTRICMULTI-TURN ELECTRIC

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    Standard: Four - single pole, double throwtype (SPDT) with an option for 2 additional

    Ratings: UL and CSA listed.15 amp & 1/2 H.P. at 125 or 250 VAC1/2 amp at 125 VDC;1/4 amp at 250 VDCLamp Load: 5 amp at 120 VAC

    Optional: All double pole,double throw type (DPDT).

    Ratings: UL and CSA listed.10 amp at 125/250 VAC (form ZZ);1/2 H.P. at 125 VDC; 3/4 H.P. at 250 VAC

    Limit Switches (MAR Models)

    Ratings: UL and CSA listed.MIL-PRF-8805 Qualified Listing25 amp at 277 VAC; 1 H.P. at 125 VAC;2 H.P. at 250 VAC

    Limit Switches (DCR Models)

    PG 13

    Model Output Torque Type No Load Duty Cycle Rating Duty Cycle RatingInch Pounds (N.m) Speed of Operation 12 VDC 24 VDC

    DCR100-30 2,000 (225) Part Turn 11.5 seconds/90 50% (2) 50% (2)

    DCR160-16 2,200 (248) Part Turn 5.5 seconds/90 50% (1) 50% (1)

    DCR160-60 3,600 (406) Part Turn 22 seconds/90 50% (2) 50% (2)

    DCR250-8 3,000 (339) Part Turn 3.2 seconds/90 50% (1) 50% (1)

    DCR250-16 4,000 (452) Part Turn 5.7 seconds/90 50% (1) 50% (1)

    DCR250-30 5,000 (565) Part Turn 11.2 seconds/90 50% (2) 50% (2)

    DCR800-30 10,000 (1,130) Part Turn 13.3 seconds/90 50% (2) 50% (2)

    DCR800-60 10,000 (1,130) Part Turn 23 seconds/90 50% (2) 50% (2)

    12 & 24 VDC

    DCR

    Model Output Torque Type Speed of Operation Duty Cycle RatingInch Pounds (N.m) 60 Hz. (50 Hz.) 24 VAC

    MAR100-16 1,500 (169) Part Turn 16 seconds/90 50% (2)

    (19 seconds/90)

    MAR100-30 1,800 (203) Part Turn 30 seconds/90 75% (2)(35 seconds/90)

    MAR100-60 2,500 (282) Part Turn 60 seconds/90 100% (2)(70 seconds/90)

    MAR160-30 2,500 (282) Part Turn 30 seconds/90 75% (2)(35 seconds/90)

    MAR160-60 2,800 (316) Part-Turn 60 seconds/90 75% (2)(70 seconds/90)

    MAR250-60 5,000 (565) Part Turn 60 seconds/90 50% (2)(70 seconds/90)

    24 VAC

    MAR

    Current Ratings Current Ratings12 VDC 24 VDC

    N.L.A.* L.R.A.* N.L.A.* L.R.A.*

    .90 5.80 .50 2.40

    1.00 12.50 .75 6.80

    .90 5.80 .50 2.40

    1.00 22.00 .75 12.30

    1.00 22.00 .75 12.30

    1.00 12.50 .75 6.80

    1.00 22.00 .75 12.30

    1.00 12.50 .75 6.80

    Current Ratings24 VAC

    N.L.A.* L.R.A.*

    5.60 6.00

    2.40 4.50

    1.80 3.80

    4.50 5.00

    2.40 4.50

    4.50 5.00

    * (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service

    To operate multiple actuators in parallel froma single signal requires isolating relays in thefield wiring. Consult factory.

    Isolation Relays

    PTC (Positive Temperature Coefficient)Heater standard in an AC Voltage Models

    Heater

    PART TURN ELECTRICMULTI-TURN ELECTRIC

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    Model Output Torque Type Speed of Operation Duty Cycle Rating Duty Cycle RatingInch Pounds (N.m) 60 Hz. (50 Hz.) 220 Vac, 3Ph., 60 Hz. 440 Vac, 3Ph., 60 Hz.

    MAR100-16 1,500 (169) Part Turn 16 seconds/90 25% 25%(19 seconds/90)

    MAR120-1.25 1,500 (169) Part Turn 1.25 seconds/90 25% 25%(2 seconds/90)

    MAR120-1.25 1,500 (169) Multi-Turn 12 RPM 25% 25%MT (10 RPM)

    MAR160-8 1,920 (217) Part Turn 8 seconds/90 25% 25%(9 seconds/90)

    MAR160-16 2,000 (226) Part Turn 16 seconds/90 25% 25%(19 seconds/90)

    MAR250-3 3,500 (316) Part Turn 3 seconds/90 25% 25%

    (4 seconds/90)MAR250-3MT 3,500 (316) Multi-Turn 5 RPM 25% 25%

    (4 RPM)

    MAR250-16 4,000 (452) Part Turn 16 seconds/90 25% 25%(19 seconds/90)

    MAR250-30 5,000 (565) Part Turn 30 seconds/90 25% 25%(35 seconds/90)

    MAR250-60 5,000 (565) Part Turn 60 seconds/90 25% 25%(70 seconds/90)

    MAR800-12 7,500 (847) Part Turn 12 seconds/90 25% 25%(14 seconds/90)

    MAR800-30 10,000 (1,130) Part Turn 30 seconds/90 25% 25%(35 seconds/90)

    MAR800-60 10,000 (1,130) Part Turn 60 seconds/90 25% 25%(70 seconds/90)

    MAR 21,000 (2,373) Part Turn 70 seconds/90 25% 25%1600-70 (80 seconds/90)

    MAR 48,000 (5,424) Part Turn 170 seconds/90 25% 25%4000-170 (200 seconds/90)

    220 & 440 VAC, 3 Phase, 60 Hz.

    MAR

    Current Ratings Current Rati220 VAC 440 VAC

    N.L.A.* L.R.A.* N.L.A.* L.R

    .34 1.20 .15 .7

    1.60 3.50 .82 1.8

    1.60 3.50 .82 1.8

    .34 1.20 .15 .7

    .34 1.20 .15 .7

    1.60 3.50 .82 1.8

    1.60 3.50 .82 1.8

    .34 1.20 .15 .7

    .34 1.20 .15 .7

    .34 1.20 .15 .7

    1.60 3.50 .82 1.8

    .34 1.20 .15 .7

    .34 1.20 .15 .7

    1.60 3.50 .82 1.8

    1.60 3.50 .82 1.8

    * (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service

    Note Multi-turn models are available with the following number of turns: 1.4, 5, 8, 13, 18, 26 or 50. Must be specified when the order is placed.

    The percentage of time the electric motor isenergized vs. the time it is at rest, in reversingduty and with the actuator running at its ratedload - maximum published torque.

    Duty Cycle

    12 motor starts (corrections) per minute. At the rated duty cycle for that model. With the speed of operation a minimum

    of 15 seconds for 90 or slower. With positioning accuracy of (+/-) 1% of total span.

    Standard Modulating Duty Rating

    Note Multi-turn models are available with the following number of turns:1.4, 5, 8, 13, 18, 26 or 50. Must be specified when the order is placed.

    PART TURN ELECTRICMULTI-TURN ELECTRIC

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    SPRING RETURN ELECTRIC

    PG 15

    For on/off and modulating

    control of:

    Part turn ball, butterfly,

    plug valves or rotary

    dampers when emergency

    shutdown or shutoff

    capability is required in the

    event of a loss of power.

    Typical Application

    Standard: -40F to +150F-40C to +65C

    Optional: -60F to +150F-50C to +65C

    Optional:Compliance to NFPA 130,capable of operation afterexposure to ambienttemperature of 482F (250C)for a minimum of 1 hour.

    Temperature Range

    115 VAC, 1 Phase, 50/60 Hz.230 VAC, 1 Phase, 50/60 Hz.

    Voltage

    5 & 10 seconds for 90revolution, motor operation

    2 to 5 seconds,

    spring operation

    300 pound inches spring end(34 newton meters)

    Torque Range

    Speed Range

    Flat, spring steel torsionspring, XYLAN coated

    Spring

    SURE 24, SURE 25

    Models

    A.C. Models OnlyCanadian Standards Association

    CSA NRTL/CClass I, Divisions 1 & 2,Groups C & D

    CSA NRTL/CClass II, Divisions 1 & 2,Groups E, F & G

    CSA NRTL/CApproved to UL standardNo. 429, ElectricallyOperated Valves

    CSA NRTL/CApproved to ULStandard No. 1203,Electrical Equipment for usein Explosion - proofAnd Dust - Ignition - proofHazardous(Classified)Locations

    Approvals (SURE 24 Only)

    A.C. Models OnlyCanadian Standards Association

    Enclosure 4

    Approvals (SURE 24 Only)

    SURE 24

    SURE 25

    Optional Manual Override Available

    NEMA 4 Enclosure

    NEMA 7 Enclosure

    AC Voltages2 SPDT Switches, PTCHeater, Motor Brake

    Standard Features

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    Outline Dimensions (Inches) (SURE 24/25)

    Mounting Geometry Bottom View

    5/16 18 UNC Class 2B,.375 Depth

    Min. full threadTyp. 4 places

    0.8750.873

    Dia.

    0.6240.620

    Across flats

    2.25 Sq.

    1.125 Typ.

    Notes

    1. Direction of rotation is basedon viewing actuator from top.

    2. Drawing shows actuator output shaft inpower fail clockwise position.

    3. Standard unit fails clockwise (closed).

    4. Optional unit fails counter-clockwise (open).

    5. NEMA 4 cover shown.Dimensions given are accurate for NEMA 7.

    23 pounds/10.4 Kg

    lb./kg.lb./kg. Weight

    10.54 NEMA 410.95 NEMA 7

    5.0 Clearance forcover removal

    TOP

    3.28

    CCW spring return,adjustable stop

    for end of travel

    CW spring return,adustable stopfor end of travel

    6.00

    3.00

    .953.043

    4.50

    One Only,3/4 N.P.T.ConduitEntrance

    7.83

    5

    SPRING RETURN ELECTRIC

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    PG 17

    For on/off and modulating

    control of:

    Part turn ball, butterfly,

    plug valves or rotary

    dampers when emergency

    shutdown or shutoff

    capability is required in the

    event of a loss of power.

    Typical Application

    Standard: -40F to +150F-40C to +65C

    Optional: -60F to +150F-50C to +65C

    Optional:Compliance to NFPA 130,capable of operation afterexposure to ambienttemperature of 482F (250C)for a minimum of 1 hour.

    Temperature Range

    115 VAC, 1 Phase, 50/60 Hz.

    230 VAC, 1 Phase, 50/60 Hz.24 VAC, 1 Phase, 50/60 Hz.12VDC, 24VDC

    Voltage

    5, 15 & 30 seconds for 90revolution, motor operation

    2 to 5 seconds,spring operation

    600 pound inches spring end(68 newton meters)

    Torque Range

    Speed Range

    Helical torsion spring,spring steel, XYLAN coated

    Spring

    SURE49

    Model

    Not Available With Manual Override

    A.C. Models OnlyCanadian Standards Association

    CSA NRTL/CEnclosure 4

    CSA NRTL/CClass I, Divisions 1 & 2,Groups C & D

    CSA NRTL/CClass II, Divisions 1 & 2,Groups E, F & G

    CSA NRTL/CApproved to UL standardNo. 429, ElectricallyOperated Valves

    CSA NRTL/CApproved to ULStandard No. 1203,Electrical Equipment for usein Explosion - proofAnd Dust - Ignition - proofHazardous(Classified)Locations

    Approvals

    NEMA 4/6/7 Enclosure

    AC Voltages4 SPDT Switches, PTCHeater, Motor Brake

    DC Voltages2 SPDT (High Current)Switches, PTC Heater,Motor Brake

    Standard Features

    SPRING RETURN ELECTRIC

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    Outline Dimensions (Inches) (SURE 49)

    Mounting Geometry Bottom View Notes

    1. Direction of rotation is basedon viewing actuator from top.

    2. Actuator shown in energized position.

    5.0 Clearancefor cover removal

    9.62 as shown (10.22 Max.)

    4.81

    One Only,3/4 N.P.T.ConduitEntrance

    9.93

    18.15

    .86

    2.511.15

    1.03

    7.12

    3.56

    2.00 Pilot dia.

    Shock absorber

    Spring housing

    0.33

    Control cover

    TOP

    .625

    .621Across flats

    2.25 Sq.

    1.125 Typ.5/16 18 UNC Class 2B, .63 Depth4 places Typ.

    .875

    .874

    49 pounds / 22.27 kg

    lb./kg.lb./kg. Weight

    SPRING RETURN ELECTRIC

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    SURE100

    Models

    PG 19

    For on/off and modulating

    control of:

    Part turn ball, butterfly,

    plug valves or rotary

    dampers when emergency

    shutdown or shutoff

    capability is required in theevent of a loss of power.

    Typical Application

    Standard: -40F to +150F-40C to +65C

    Optional: -60F to +150F-50C to +65C

    Optional:Compliance to NFPA 130,capable of operation afterexposure to ambienttemperature of 482F (250C)for a minimum of 1 hour.

    Temperature Range

    115 VAC, 1 Phase, 50/60 Hz.230 VAC, 1 Phase, 50/60 Hz.

    Voltage

    10 & 30 seconds for 90revolution, motor operation

    5 to 7 seconds,spring operation

    1200 pound inches spring end(136 newton meters)

    Torque Range

    Speed Range

    Optional Manual Override Available

    A.C. Models OnlyCanadian Standards Association

    CSA NRTL/CEnclosure 4 and 6

    CSA NRTL/CClass I, Divisions 1 & 2,Groups C & D

    CSA NRTL/CClass II, Divisions 1 & 2,Groups E, F & G

    CSA NRTL/CApproved to UL standardNo. 429, ElectricallyOperated Valves

    CSA NRTL/CApproved to ULStandard No. 1203,Electrical Equipment for usein Explosion - proofAnd Dust - Ignition - proofHazardous(Classified)Locations

    Approvals

    Helical torsion spring,spring steel, XYLAN coated

    Spring

    NEMA 4/6/7 Enclosure

    AC Voltages4 SPDT Switches, PTCHeater, Motor Brake

    Standard Features

    SPRING RETURN ELECTRIC

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    Outline Dimensions (Inches) (SURE 100)

    11.56 Dia.

    5.78

    Indicator

    Cover

    Springhousing

    Valve mountingsurface

    2.34Dia.

    18.6

    10.87

    CCW spring driveadjustable end oftravel stop.

    CW spring driveadjustable end oftravel stop.

    Two,3/4 N.P.T.ConduitEntrance

    21.5328.81 Cover removal

    Conduit Entries Conduit Entries

    5/16 18UNC Class 2B,.63 DepthTyp. 4 places located ona 2.756 D.B.C.

    1.102 Dia. x 1.38 DP.

    1.240

    0.315 x 0.276 [8mm x 7mm]Key Typ. 2 places

    CCW Spring Return CW Spring Return

    4.00 Dia.

    4

    Bore Depth 1.50"

    2.75"

    .135"

    Notes

    1. Direction of rotation is basedon viewing actuator from top.

    2. Actuator shown in power fail position.

    3. Mounting circle complies withISO 5211 flange type F07 (except bolt thread). Bolt circle

    is on center line, not straddling center line.

    4. Two keys are recommended for driving device.

    70 pounds/31.8 kg

    lb./kg.lb./kg. Weight

    SPRING RETURN ELECTRIC

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    SURE150

    Models

    PG 21

    For on/off and modulating

    control of:

    Part turn ball, butterfly,

    plug valves or rotary

    dampers when emergency

    shutdown or shutoff

    capability is required in theevent of a loss of power.

    Typical Application

    Standard: -40F to +150F-40C to +65C

    Optional: -60F to +150F-50C to +65C

    Optional:Compliance to NFPA 130,capable of operation afterexposure to ambienttemperature of 482F (250C)for a minimum of 1 hour.

    Temperature Range

    115 VAC, 1 Phase, 50/60 Hz.230 VAC, 1 Phase, 50/60 Hz.

    Voltage

    15 seconds for 90

    revolution, motor operation5 seconds, spring operation

    1800 pound inches spring end(204 newton meters)

    Torque Range

    Speed Range

    Optional Manual Override Available

    A.C. Models OnlyCanadian Standards Association

    CSA NRTL/CEnclosure 4 and 6

    CSA NRTL/CClass I, Divisions 1 & 2,Groups C & D

    CSA NRTL/CClass II, Divisions 1 & 2,Groups E, F & G

    CSA NRTL/CApproved to UL standardNo. 429, ElectricallyOperated Valves

    CSA NRTL/CApproved to ULStandard No. 1203,Electrical Equipment for usein Explosion - proofAnd Dust - Ignition - proofHazardous(Classified)Locations

    Approvals

    Helical torsion spring,spring steel, XYLAN coated

    Spring

    NEMA 4/6/7 Enclosure

    AC Voltages4 SPDT Switches, PTCHeater, Motor Brake

    Standard Features

    SPRING RETURN ELECTRIC

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    CCW Travel Stop CW Travel Stop

    17.64TO NPTPORTS

    25.04

    27.84

    2X3/4 NPT

    ConduitEntry Ports

    2.44

    11.56

    5.78

    35.17Clearance for

    Cover Removal

    Lifting Lugs4X .31 13/8-16 UNC -2.88 Depth

    Outline Dimensions (Inches) (SURE 150)

    Conduit Entries Conduit Entries

    3/8 16UNC Class 2B,.625 DepthTyp. 4 places located ona 2.756 D.B.C.

    1.102 Dia. x 1. 38 Depth

    1.240

    0.315 x 0.276 [8mm x 7mm]Key Typ. 2 places

    CCW Spring Return CW Spring Return

    4.00 Dia.

    4

    Bore Depth 1.50"

    2.75"

    .135"

    Notes

    1. Direction of rotation is basedon viewing actuator from top.

    2. Actuator shown in power fail position.

    3. Mounting circle complies with ISO 5211 flange type F07(except bolt thread). Bolt circle is on center line, not straddlingcenter line.

    4. Two keys are recommended for driving device.

    120 pounds/54.5.8 kg

    lb./kg.lb./kg. Weight

    SPRING RETURN ELECTRIC

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    PG 23

    The percentage of time the electric motor is

    energized vs. the time it is at rest, in reversinduty and with the actuator running at its rateload - maximum published torque.

    Duty Cycle

    12 motor starts (corrections) per minute. At the rated duty cycle for that model. With the speed of operation a minimum

    of 15 seconds for 90 or slower. With positioning accuracy of (+/-) 1% of

    total span.

    Standard Modulating Duty Rating

    Model Output Torque Electrical Speed of Spring Speed Duty Cycle Rating Duty Cycle RatingInch Pounds (N.m) Operation 60 Hz. (50 Hz.) of Operation 115 VAC 220 VAC

    Sure 25-5 300 (34) 5 seconds/90 2 seconds/90 50% 50%(6 seconds/90) (1) (1)

    Sure 25-10 300 (34) 10 seconds/90 2 seconds/90 50% 50%(12 seconds/90) (2) (2)

    Sure 24-10 300 (34) 10 seconds/90 2 seconds/90 25% 25%(12 seconds/90) (1) (1)

    Sure 49-5 600 (68) 5 seconds/90 2 seconds/90 25% 25%(6 seconds/90) (1) (1)

    Sure 49-15 600 (68) 15 seconds/90 2 seconds/90 25% 25%(18 seconds/90) (1) (1)

    Sure 49-30 600 (68) 30 seconds/90 2 seconds/90 50% 50%(35 seconds/90) (2) (2)

    Sure 100-10 1,200 (136) 10 seconds/90 5 seconds/90 25% 25%(12 seconds/90) (max) + (1) (1)

    Sure 100-30 1,200 (136) 30 seconds/90 7 seconds/90 50% 50%(35 seconds/90) (max ) + (2) (2)

    Sure 150-15 1,800 (136) 15 seconds/90 5 seconds/90 25% 25%(18 seconds/90) (max) + (1), (2) (1), (2)

    115 & 230 VAC, 1 Phase, 50/60 Hz.

    SUREPOWR

    Current Ratings Current Ratings115 VAC 220 VAC

    N.L.A.* L.R.A.* N.L.A.* L.R.A.*

    1.40 2.15 CF** CF**

    1.00 1.55 CF** CF**

    .70 1.05 .45 .65

    1.10 1.80 1.00 1.20

    .55 1.55 .35 .90

    .65 .70 .30 .35

    1.90 2.90 .90 1.35

    .65 .95 .35 .45

    1.90 2.90 .90 1.35

    * (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service** (CF) Consult Factory + Approximate, Based on Load

    Model Output Torque Electrical Speed of Spring Speed Duty Cycle RatingInch Pounds (N.m) Operation 60 Hz. (50 Hz.) of Operation 24 VAC

    Sure 49-30 600 (68) 30 seconds/90 2 seconds/90 25%(35 seconds/90) (2)

    24 VAC

    SUREPOWR

    Current Ratings24 VAC

    N.L.A.* L.R.A.*

    4.50 5.00

    Model Output Torque Electrical Speed Spring Speed Duty Cycle Rating Duty Cycle RatingInch Pounds (N.m) of Operation of Operation 12 VDC 24 VDC

    Sure 49-5 600 (68) 5 seconds/90 2 seconds/90 50% 50%(1) (1)

    12 & 24 VDC

    SUREPOWR

    Current Ratings Current Ratings12 VDC 24 VDC

    N.L.A.* L.R.A.* N.L.A.* L.R.A.*

    1.00 22.00 1.00 12.30

    Standard: Two-single pole, double throw type (SPDT)

    with an option: for 2 or 4 additional

    Limit Switches (Sure 24 & 25)

    Standard: Four-single pole, double throw type

    (SPDT) with an option: for 2 additional

    Ratings: UL and CSA listed.15 amp & 1/2 H.P. at 125 or 250 VAC;1/2 amp at 125 VDC; 1/4 amp at 250 VDC;Lamp Load - 5 amp at 120 VAC

    Optional: All double pole, double throw type (DPDT).

    Ratings: UL and CSA listed.10 amp at 125/250 VAC (form ZZ);1/2 H.P. at 125 VDC; 3/4 H.P. at 250 VAC

    Limit Switches (Sure 49, 100 & 150)

    Ratings: UL and CSA listed.MIL-PRF-8805 Qualified Listing25 amp at 277 VAC; 1 H.P. at 125 VAC;2 H.P. at 250 VAC

    Limit Switches (24 VDC Models)

    To operate multiple actuators in parallel froma single signal requires isolating relays in thefield wiring. Consult factory.

    Isolation Relays

    PTC (Positive Temperature Coefficient)

    Heater Standard in all A. C. Voltage Models

    Heater

    SPRING RETURN ELECTRIC

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    The SCC-05 EASC (Electric Actuator Smart Controller) card is a cost-effective means for accurate and precise positioning controlof RCS actuators utilizing an analog input signal. The EASCOne-Switch setup system eliminates the need for external meters,dip switches, trimming potentiometers, or a display screen on themodule. Simply set the full open and full closed positions, and themicroprocessor technology does the rest. For control applicationsrequiring an input-only control requirement, the SCC-05 provides ex-cellent performance and a variety of standard features suitablefor todays challenging automation and control requirements.

    Application

    Mounts internally in:RCS actuator models: MAR-10, MAR-50, MAR-90, MAR-100, MAR-160,

    MAR-250, MAR-800 & all SurePowr models.

    Simple single switch setup allows complete control of controller configuration.

    One step selection of input/output ranges including 4-20 mAdc, 1-5 Vdc,

    2-10 Vdc and 0-10 Vdc, or virtually any custom range required.

    Learns while it runs tuning makes configuration simple

    Selectable fail options.

    Intelligent positioning reduces motor cycling, increases motor life and

    extends the actuator duty.

    Optional Modbus RTU remote control over a RS-485 network. Complete access

    to all controller functions from your factory automation system.

    Quick disconnect terminal strips facilitate fast and easy actuator maintenance

    and troubleshooting.

    Always wires the same; no need to determine rotation direction during

    installation; rotation is selected at setup.

    Robust power switching components, designed specifically for actuator motors,

    virtually eliminate field failures.

    Features

    Model SCC05-115/230A: Single phase, 115 or 230 VAC,

    50/60 Hz. (Jumper selectable)

    Power Requirements

    Menu selectable factory defaults:

    4 20 mADC

    1 5 VDC 2 10 VDC 0 10 VDCInfinite adjustment during System

    Input Command Signal

    Solid state, isolated from the input command signal and rated at:

    5 amps continuous at 115 VAC 5 amps continuous at 230 VAC

    All ratings assume the EASC is mounted on the actuator base plate.

    Power Output

    Input: 250current, 200Kvoltage

    Signal Impedance

    Specifications

    3.5 x 1.63 x 4 in.

    Size

    Full scale sensitivity adjustable from 0% to 9%

    Sensitivity

    Automatic deadband system with manual override.

    Dead Band

    Simple setup, just set the fully closed position and fully open positions and

    input calibration is automatically adjusted.

    Zero Span Adjustment

    Settable within the span range using at least 1.5VDC or 3mA of input.

    Split Range

    -40F (with heater) to +150F (-40C to +65C)

    Ambient Temperature

    Factory default:

    Fail in last position (no movement)

    For a setting of ZERO input signal, the system

    fails to minimum signal position

    Additional settings available at setup:

    Fail open (maximum signal value)

    Fail closed (minimum signal value)

    Fail to a preset position

    Action on Loss of Command Signal

    Optional Modus RTU control of all controller functions over a

    RS-485 multi-drop network

    Remote Control

    D.C. ANALOG

    EASC SCC-05

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    PG 25

    The Electric Actuator Smart Controller (EASC SCC-10) card provides accurate positioning

    control of electric motor actuators using an analog input signal. Setup and calibration is

    greatly simplified using microprocessor based technology. There are no dip switches to set or

    trim pots to adjust. Setup is quick and easy using the EASC menu viewed on an LED display.

    No external meters are required, even for potentiometer setup. Once the initial menu settings

    are chosen, the EASC performs a self-calibration routine, applying the menu selections

    to actual actuator performance. Calibration values are then stored in permanent

    non-volatile memory.

    EASC (Micro-Processor Based Analog Controller)

    SCC10115/230V115 or 230 Volt A.C. Actuators

    SCC1024VAC24 Volt A.C. Actuators

    Models

    SCC1024VDC12 or 24 Volt D.C. Actuators

    Models

    D.C. ANALOGEASC SCC-10

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    Onboard LED display facilitates setup and

    calibration using the EASC Menu Setup.

    Menu selection of input/output ranges including 4-20 ma, 1-5 VDC,

    2-10 VDC and 0-10 VDC, or virtually any custom range required.

    Automatic calibration; no resistors to add; no jumpers, trim pots or

    dip switches to adjust. Calibration is as simple as pressing a button.

    Three relay outputs: fault, full closed and full open. (A.C. Models Only.)

    Current sensing (over torque protection).

    Optional on A.C. Models. Standard on D.C. Models.

    Menu selectable fail options.

    Intelligent positioning reduces motor cycling, increases motor life

    and extends the actuator duty.

    Auto-jog feature. Constantly corrects

    and refines the positioning accuracy.

    Quick disconnect terminal strips facilitate fast and easy actuator

    maintenance and troubleshooting.

    Always wires the same; no need to determine rotation direction

    during installation; rotation is selected using the EASC Menu.

    Robust power switching components, designed specifically for

    actuator motors, virtually eliminates field failures.

    Model SCC-115/230A: 115 or 230 VAC, 1 Phase, 50/60 Hz.

    (Jumper selectable)

    Model SCC-24VAC: 24 VAC, 50/60 Hz.

    Model SCC-24VDC: 10-28 VDC

    Power Requirements

    Menu selectable factory defaults: 4-20 mADC 1-5 VDC 2-10 VDC 0-10 VDCInfinite adjustment using EASC Menu System

    Input Command Signal

    Menu selectable factory defaults:

    4-20 mADC 1-5 VDC 2-10 VDC 0-10 VDCInfinite adjustment using EASC Menu System

    Output Command Signal

    Solid state, isolated from the input command

    and output position signals and rated at:

    5 amps continuous at 115 VAC 5 amps continuous at 230 VAC 5 amps continuous at 24 VAC 10 amps continuous at 24 VDCAll ratings assume the EASC is mounted on the actuator base plate.

    Power Output

    Input: 250current, 200Kvoltage

    Output: maximum load 500current, 500voltage

    Signal Impedance

    3-1/2 x 1-5/8 x 4 in.

    Size

    Fully adjustable from 0.5% of total span, factory set to 1% of total span.

    Sensitivity

    Automatically set during calibration. Factory default at 1% of total span.Additional settings available using the EASC Menu System.

    Dead Band

    Automatically set during calibration.

    Zero Adjustment

    Settable within the span range using at least 1.5VDC or 3mA of input.

    Split Range

    -40F (with heater) to +150F (-40C to +65C)

    Ambient Temperature

    Factory default:

    Fail in last position (no movement)

    Additional settings available through EASC menu:

    Fail open (maximum signal value) Fail closed (minimum signal value)

    Fail to a preset position

    Action or Loss of Command Signal

    Three dry contacts outputs:

    Fault indicating loss of power, fuse failed, commandsignal loss or failure to move to position in preset time.

    End of travel open

    End of travel closed

    Contact Ratings: 1A @ 30VDC, 0.5A @ 135VAC resistive

    Relay Outputs - A.C. Models Only

    Automatically set during calibration.

    Span Adjustment

    Features

    Specifications

    D.C. ANALOGEASC SCC-10

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    PG 27

    Protocol: Profibus DP (Distributed Process)

    For on/off or positioning control of motorized valves, it also serves

    the vital intelligence link between PLCs in the control room and the

    actuators in the field. Up to 126 actuated valves can be controlled

    a single network. The automatic calibration feature requires no loo

    tuning. All operating parameters can be set from the communicatio

    center over the bus.

    Application

    DPC-10012 or 24 Volt D.C. Actuators

    Models

    DPC-120115 Volt A.C. Actuators

    Models

    Two wire control reduces installation and start up time compared

    to multi-cable wiring.

    Automatic calibration cuts down on start up time.

    No deadband eliminates need for field adjustments.

    On line configuration of 36 operational parameters

    using generic Profibus software. Low power consumption; does not require ventilation.

    Features

    DPC-100: 24/12VDC

    DPC-120: 120VAC

    Power Supply

    Profibus Standard

    Communication Interface

    Profibus DP (Distributed Process)

    Protocol

    Potentiometer 1000 Ohms/Optical Encoder

    Feedback

    1.0% full scale standard, Maximum 0.1%

    Position Input Accuracy

    -40C to +70C (-40F to +158F)

    Temperature

    0 to 90% non-condensing

    Relative Humidity

    DPC-100: 4.0 x 1.5 x 2.5 in.

    DPC-120: 4.25 x 1.75 x 3.75 in.

    Dimensions

    Valve full closed

    Valve full open

    Percentage of open

    Valve seeking positionMotor running

    Valve closing

    Valve opening

    Motor thermostat tripped

    Incomplete travel

    Valve opening or closing manually

    Valve jammed/current limiting

    Motor still energized after stop or end of travel

    Controller self-test (detects problems)

    Communication failure

    Average running current load

    Peak running current load

    Idle current load

    The DPC-100 & DPC-120 provide thfollowing status and fault signals:

    Specifications

    Electronic overload protection with built-in current monitoring.

    LED indicators for input, outputs and communication channel.

    Automatic calibration with local pushbutton or remote command.

    Dynamic breaking eliminates overshooting.

    Robust power switching components, designed specifically for

    actuator motors, virtually eliminates field failures.

    PROFIBUS D.P.

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    For on/off or positioning control of motorized valves. DeviceNet is

    type of communication network that allows up to 63 field devices t

    be linked together with a singe five-conductor cable. DeviceNet is

    product of Allen-Bradley and is an open, non-proprietary, bus netw

    Typically, a DeviceNetTM system is used with the Allen-Bradley PLC

    and SLC series of programmable logic controllers. A standard

    DeviceNetTM Scanner interface is available for both types. Devices i

    the field are connected via a drop line to a 5 conductor trunk-line t

    is then routed to the scanner card.

    Application

    DNET115115 Volt A.C. Actuators

    Models

    Provides open/stop/close or positioning control

    with limit switch status feedback.

    Provides instantaneous motor reversal protection.

    Command and end-of-travel verification alarm.

    Conforms to ODVA standards.

    Easy-to-see LED indicators for all control outputs,

    status inputs and diagnostic alarm.

    ESD functions for go open, stay put, or go closed.

    Network Size: Up to 64 nodes (includingscanner)

    Network Length: Up to 1,640 ft. at 125 Kbps.Data Packets: 0-8 bytes

    Bus Topology: Trunkline/Dropline

    Cable: 5-Conductor cable (2 for power,2 for communication, and 1for ground).

    Thick Trunk Lines: Belden 3082A or 3083A

    Thin Drop Lines: Belden 3084A or 3085A

    Drop Lines: Max. drop length is 20 ft. withcumulative drop length of 512 ft.

    Repeaters: Not currently, but expected infuture revisions of specifications.

    Technical Summary of DeviceNet

    Supply Power: 2W @ 24VDC

    Operating Temperature: -20C 70C

    Storage Temperature: -40C 80C

    Humidity: 90% Non Condensing

    Solid State Outputs: (2) Isolated 600VAC 15A

    Digital Inputs: (8) Dry Contacts

    Analog Inputs: (2) Channels (see below)

    Processor: Temic 89C51CC01

    RAM: 1K

    Flash: 32K

    EEPROM: 32K

    Hardware Specifications

    One CAN 2.0 port.

    Serial Interfaces

    Module Supports DeviceNet Group 2 Slave.

    Network Communication Protocols

    Resolution: 10bit

    Accuracy: 1% of FS.

    Linearity: 1% of FS.

    Temperature Drift: 2% of FS.

    Range: 0 to 5V or 0-20mA input for AI1

    1-5K Potentiometer for thePosition Feedback.

    Analog Inputs Specification

    Digital Input Status:

    Bit 0 Communication Loss

    Bit 1 Reserved

    Bit 2 Loss of Position Signal

    Bit 3 Motor Stall

    Bit 4 Limit Calibration Incorre

    Bit 5 Thermostat Trip

    Bit 6 Manual Operation

    Bit 7-15 Reserved

    Digital Output Command:

    Bit 0 Open Command

    Bit 1 Close Command

    Bit 2 Stop Command

    Bit 3 ESD Command

    Bit 4-7 Future

    Input/Output Listing

    Temperature Range:

    Storage: -40C to +90C

    Operating: -20C to +80C

    Humidity Range:

    5% to 95% at 25C non-condensin

    Vibration:

    IEC 6B-2-6 1G @ 40-50 Hz.,

    0.012p-p @ 10-40 Hz.

    Environmental

    Features

    Specifications

    DEVICENET

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    PG 29

    The Modbus is an application specific controller, designed for

    positioning electric actuators using rotary feedback. Typical

    devices include rotary and linear actuators. Feedback may be via a

    potentiometer or a quadrature optical encoder. Controller outputs

    can drive small electric motors or motor starters directly.

    A Modbus-485 communication network allows up to 100 devices o

    a single channel. The Modbus is powered by 24VDC and provides

    four supervisory inputs, configurable as limit switches or force

    open/close signals.

    Automatic calibration is provided which requires no loop tuning.All operating parameters can be set as registers in the Modbus

    communications map.

    Application

    Modbus115 Volt A.C. Actuators

    Models

    High resolution position input for up to 0.1% accuracy.

    4-120/240VAC inputs for open and closed limit switches and 2general purpose inputs.

    Simple 4-wire Modbus-485 communication network includes

    supervisory power.

    Robust communication, up to 500m cable length.

    Plugable terminal strips for easy field installation.

    Direct mounting within the actuator.

    Low power consumption; does not require ventilation.

    Electronic overload protection with built-in current monitoring optional.

    High power outputs can directly drive small motors.

    LED indicators on inputs, outputs and communication channel.

    Automatic calibration using local push button or remote command.

    Multi-vendor PLC support through the standard Modbus communication module.

    Blending of bulk materials.

    Petroleum products and other liquids flow control.

    Level control for maintaining process supply.

    Features

    Actuator

    Voltage 120/240VAC 1Current 4A (2 minute 25% duty-cycle)

    Fuse GMA 4 replaceable

    Supervisory

    Voltage 10 to 25VDC

    Current 30mA @ 24VDC

    Auxiliary Inputs

    Voltage 120/240VAC

    Current min 10mA / max 20mA

    Communication

    Standard Modbus-RS485 differential

    Distance 500m (1,640ft.)

    Input Load 12K ohm, standard

    Termination 120balanced line

    Position

    Resolution 12 bit (1 part in 4096)

    Accuracy 0.1% full scale

    Potentiometer 1000typical (500 to 10k)

    Quadrature Optical Encoder 1000 to 4096 pulses

    Environment

    Temperature -40C to +70C (-40F to +158F)

    Relative Humidity 0 to 95% non-condensing

    Dimensions

    Length 96mm (3.75 in)

    Width 70mm (2.75 in)

    Height 36mm (1.40 in)

    Specifications

    Typical Applications

    MODBUS

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    RCS Catalog6.09

    2009 Dresser, Inc.RCS and DRESSER are registered trademarks of Dresser, Inc.

    Industrial Products Group

    Dresser, Inc.

    16240 Port Northwest Drive

    Houston, Texas 77041-2645 USA

    Ph: 832.590.2306 Fax: 713.849.2879Toll Free Phone: 800.945.9898 Email: [email protected]

    www.dresser.com