adhesive application & quality assurance systems valcomelton ® clearvision ™

Adhesive Application & Quality Assurance Systems

ValcoMelton® ClearVision™

KUBE

NEW SOLUTION ON HOT MELT APPLICATIONS

Melt-On-DemandAutomatically Filled

ANYWHERE

R

By Valco Melton

valcomelton.com, clearvisionboxes.comWorld Headquarters: +1 513 874 6550

Asia Headquarters: +86 592 591 7854

Euro Headquarters: +34 948 321 580

- KUBE is a Melt-On-Demand solution which melts and applies the exact amount of adhesive your application requires in that very moment

- KUBE is a one solution system for all your packaging needs with tankless design and automatic integrated feeder

- KUBE is a flexible solution that is retrofitable and adaptable to customer and line requirements

WHAT’S KUBE?




- Maximum production efficiency in any packaging application

- Minimize line downtime due to badly glued boxes

- Major reduction is char build up and nozzle, filter clogging

-Reduction in spare parts expenditure

- Savings in adhesive consumption

- Suitable for EVA and Metallocene products

OPERATION ADVANTAGES




- KUBE uses market standard electrical and hydraulic connections making it retrofitable to existing installations and interchangeable with traditional hotmelt systems

- KUBE offers up to 6 hose/gun electrical connections and 6 adhesive outputs to cover all packaging application requirements

- KUBE can be fed manually or through integrated feeder for further automation of gluing process

- KUBE can be installed ANYWHERE;multiple configurations

SYSTEM ADVANTAGES







COMPACT CONFIGFor installs where KUBE needs to have the same footprint as a traditional tank melter

Can be installed on the same mounting base as original hot melt unit

Easy access to control panel

Hose & gun connectors oriented to packaging line

Dimensions in cms : 390 x 430 x 542

390 430




Panel configuration can be mounted fixed to machine wall

Easy access to display panel, tank filter, hose connections, pump assembly, etc

PANEL CONFIGURATION

Dimensiones 750 x 210 x 485

750




SPLIT CONFIGURATION

Control module of KUBE can be mounted from 1 to 10 mts distance from pumping module.

Pumping module can be insisde or outside of the machine

Ideal for lines which are washdown

Dimensions in cms:370 x 210 x 485

Dimensions i n cms:370 x 210 x 485




New Container 87 Kg

Dimensions in cms: 560 x 780 x 340

View window for adhesive level check

Side entrance for feeding tube

ADHESIVE STORAGE BIN




Adhesive to be supplied in pellets(Maximum recommended 9.0 mm diam, round shape)

Maximum feeding capacity 275 kg/hr(depending on adhesive type)

Operation air 2.75 bar (40psi)

Total air consumption 3.75 bar (55psi)500 l/min(24 SCFM) (cuando alimenta la bomba)

Requires clean air / no lubricants

AUTOMATIC FEEDING SYSTEM




Temperature Range 40 to 204 C (100 to 400F)

Room temperature 0 to 40C (32 to 104F)

Temperature control estability ± 0.5C (±1F)

Inputs/Outputs 4 & 4 standard

8 & 8 optional

Voltage : 200 / 240 VAC, 1 or 3 phases 50/60 Hz ,

1 phase N/PE 50/60 Hz

400/230 VAC

Max power consumption hoses/guns

2 hoses/guns 2000 W

4 hoses/guns 4000 W

6 hoses/guns 6000 W

Total Power Consumption: 1,5Kw/hour

System protection IP 54

TECHNICAL FEATURES




LCD Display

User friendly MFC multifunction control

Standby mode

Sequential heating melter/hoses/guns

Weekly programing per shift/day

2 Access levels password protected

Pump air regulator and gauge integrated

Light bulb and audible alarms

TECHNICAL FEATURES




CONTROL MODULE

Power supply connection

6 hose/gun electrical exits

Air filtration unit

System Air input

Regulated air to pneumatic pump assembly

PG16 and PG21 cable entries

TECHNICAL FEATURES

PUMPING MODULE

Manifold with 6 hose hydraulic connections

3 fitting positions, 45 degree/ straight / 45 degree

Regulated air entry to pump assembly




Easy access to electrical components

Removable cover

Two boards, control panel and power

Air filtration unit

Optional integrated MCP6 pattern

controller

CONTROL MODULE FEATURES

Control boardPower board MPC6 internal Pattern Controller




PUMPING MODULE FEATURES

Easy access for maintenance to:

Pump assembly

Melting reservoir

filter

Protective insulating cover

Safety Pressure discharge module




Tissue

Capacity of 1Kg

Melting rates of 9 to 11 kg/hr(Depending on adhesive)

Capacitive Level sensor for adhesive level

control

TECHNICAL FEATURES – HEATED RESERVOIR




Pneumatic Pump

14:1 Hydraulic/pneumatic pressure ratio

Pneumatic piston 50mm movement

Operating pressure 5 to 40 psi

PUMP TECHNICAL FEATURES

In-Out filtration

Compatible filter assembly

Exchangeable filter mesh

- Optimizes application adhesive usage

- Avoids adhesive overtime exposure to heat; avoids char build up and inconsistent feeding, viscosity and temperature

- Market standard hydraulic and Ni120 electrical connections; interchangeable with traditional melters

- Three install options for a more customized solution

- Automated process from adhesive storage bin to application

KUBE BENEFITS - SUMMARY







Valco Melton

We provide gluing solutions for all industries across the world




Packaging




Coating




Nonwovens




Woodworking




Specialized ProductAssembly

Thank You!




Thank You!

adhesive application & quality assurance systems valcomelton ® clearvision ™

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