adjustable sub assy machine tool design explained

57
WELD FIXTURES THAT WORK

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Introducing RAPid Blocks for the fine-adjustment of the location of sub assemblies in a weld fixture or weld jig or assembly fixture. Rentapen, the weld fixture specialists created RAPid Blocks as a standard for creating and adjusting fixtures fast. These tooling components can be found at Rentapen's online catalog at http://www.weldfixturecomponents.com.

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Page 1: Adjustable sub assy machine tool design explained

WELD FIXTURES THAT WORK

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Fine-tune the location of Sub Assemblies

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Using..

RB19

RB11

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Using..

RB19

RB12

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OR Using..

RB19

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And ...

RB16

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Locating pins are often used in weld fixtures.

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This pin is inserted into the product part to be welded…

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This pin is inserted into a critical-dimensioned hole

in the product part to be welded…

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The clamp moves the pin forward and back…

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…and moves the pin so the welded product can be removed from the fixture.

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… During the first test run of the fixture, the product parts are welded…

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… and measured …

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If the product is out of tolerance range, the fixture is adjusted.

RAPid Block™RB19

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How it works...

RAPid Block™RB19 is designed to mount to a base plate and not move.

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How it works...

RAPid Block™RB19 has three C’bored holes for Socket Head Cap Screws.

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How it works...

And thru holes for press fit dowels.

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Rentapen’s RB19 ...

.

The dowelsdo not go through, but penetrate from the bottom a small amount.

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How it works...

The plate the clamp is mounted to...

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How it works...

…is fastened to RB19…

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How it works...

…through steel shims…

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How it works...

…RB16 hasOne dowel hole

One Slot

and two C’bored holes.

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Rentapen’s RB19 & RB16 ...Slots allow the fasteners room to move sideways

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In this case shims are not needed between RB16 and the plate the clamp is mounted to.

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In this case shims are between the RAPid Block™ and the sub-assy.

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To adjust the whole sub assembly in relation to the other sub assemblies in this fixture.

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The clamp plate is fastened to the RB16.

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If the product is out of tolerance range, the fixture is adjusted.

Pack of thin, steel shims

RAPid Block™RB19

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If the product is out of tolerance range, the fixture is adjusted.

Pack of thin, steel shims

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Get your adjustment Shims from Rentapen.

RAPid Shims™ from RENTAPEN

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To move the locating pin right, .01” add a .01” thick shim.

Add a shim here…

RAPid Block™RB19

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To move the locating pin left .03” remove .03” of shims.

Remove a shim here…

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Clamp plate is tightened down to base plate.

Remove a shim here…

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Over-sized drilled hole or slot allows for adjustment.

Remove a shim here…

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Washer.

Remove a shim here…

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Washers or plates over slots or over sized holes…

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Adjusting in verticle direction…

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Adjusting in vertical direction…

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With RB16 and RB19 slots only allow for side to side adjustment…

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Can use up to ¼” shim packs for larger adjustments …

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…for adjustment in the 3rd direction…

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…Place shims under components.

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RB11 & RB12 ...

RB19

RB11RB12

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RB11 & RB12 ...

RB19

Allow 3-way adjustment

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RB11 & RB12 ...

RB19

Allow 3-way adjustment

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RB11 & RB12 ...

RB19

Oversized holes

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RB11 & RB12 ...

RB19

Can use up to 1/8” shim pack

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RB11 & RB12 ...

RB19

Shims can go under plate

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RB11 & RB12 ...

RB19

Adjustable in 3 directions

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Rentapen Inc.

Page 51: Adjustable sub assy machine tool design explained

Rentapen Inc.

Design

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Rentapen Inc.

Build

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Rentapen Inc.

RAPid Tooling Components ™

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Rentapen Inc.

Precision Steel Shims

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SAVE TIME…

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www.rentapen.com

Page 57: Adjustable sub assy machine tool design explained

www.rentapen.com

262-542-8891