AEPL

ÆÆACME ENGINEERS PVT. LTD.,ACME ENGINEERS PVT. LTD.,

PRESENTED BY PRESENTED BY

MAHESH NARAYANMAHESH NARAYAN

AEPLINTRODUCTION OF ACME ENGINEERS PVT. LTD., (AEPLINTRODUCTION OF ACME ENGINEERS PVT. LTD., (AEPL) )

ESTABLISHMENTESTABLISHMENT : :

Founded in 1986 by Mr. Narayan Manian (CEO) at HyderabadFounded in 1986 by Mr. Narayan Manian (CEO) at Hyderabad

PURPOSEPURPOSE : :

Machine Tools Reconditioning including CNC RetrofittmentMachine Tools Reconditioning including CNC Retrofittment Manufacture of various Machinery SparesManufacture of various Machinery Spares Manufacture of Automobile ComponentsManufacture of Automobile Components Manufacture of Special purpose Machines as well as jigs fixtures and specialManufacture of Special purpose Machines as well as jigs fixtures and special items as per customer’s requirementitems as per customer’s requirement Export of Machined ComponentsExport of Machined Components

AEPLASSOCIATION HISTORY ASSOCIATION HISTORY

Association with M&M now MNAL from 1988 (now 21 years)Association with M&M now MNAL from 1988 (now 21 years)

First company to start assembly of hub & drum (earlier assembly used First company to start assembly of hub & drum (earlier assembly used to be done in M&M Plant)to be done in M&M Plant)

First & Only machining vendor to commence supplies from Zaheerabad First & Only machining vendor to commence supplies from Zaheerabad to M&M Plant at Zaheerabad (in the year 1997)to M&M Plant at Zaheerabad (in the year 1997)

Selected to be a part of Mahindra Vendor Upgradation ProgrammeSelected to be a part of Mahindra Vendor Upgradation Programme

AEPLHIGHLIGHTS ABOUTHIGHLIGHTS ABOUT UNIT IN ZAHEERABADUNIT IN ZAHEERABAD

Only 3 kms from MNAL Zaheerabad PlantOnly 3 kms from MNAL Zaheerabad Plant

Only unit to have 3 CNC machines (2 CNC Lathes and 1 CNC Only unit to have 3 CNC machines (2 CNC Lathes and 1 CNC Drill/Tap-Mill Center)Drill/Tap-Mill Center)

Independently run by using resources from local communityIndependently run by using resources from local community

Achieved the above by imparting training in our own in-house training Achieved the above by imparting training in our own in-house training school ‘GURUKUL’school ‘GURUKUL’

AEPL

OUR QUALITYOUR QUALITY POLICY & OBJECTIVESPOLICY & OBJECTIVES

QUALITY POLICYQUALITY POLICY

Strive to produce THE BEST quality of Automobile Components as perStrive to produce THE BEST quality of Automobile Components as per Customer RequirementsCustomer Requirements Strive and manufacture products and provide the services of machineStrive and manufacture products and provide the services of machine reconditioning & up gradation of the highest quality standardsreconditioning & up gradation of the highest quality standards

QUALITY OBJECTIVESQUALITY OBJECTIVES

Zero Quality DefectsZero Quality DefectsZero Errors In AssemblyZero Errors In AssemblyProduce Ready To Use Components And Assemblies.Produce Ready To Use Components And Assemblies.Minimize Inspection And Stress On Process Control.Minimize Inspection And Stress On Process Control.Achievable by our regular Continuous Improvements.Achievable by our regular Continuous Improvements.

AEPLAEPL

To restore the old To restore the old Machineries & Machineries & Equipments to newEquipments to new condition at reasonablecondition at reasonable costs and record timecosts and record time

OUR ACTIVITIESOUR ACTIVITIES

AEPL

To provide CNC To provide CNC Retrofittment Services.Retrofittment Services.

OUR ACTIVITIESOUR ACTIVITIES

AEPL

To Manufacture SPM’s.To Manufacture SPM’s.

To Manufacture QualityTo Manufacture Quality Machine Spares.Machine Spares.

OUR ACTIVITIESOUR ACTIVITIES

AEPLOUR ACTIVITIESOUR ACTIVITIES

To Manufacture Automobile To Manufacture Automobile Components.Components.

To Manufacture Critical andTo Manufacture Critical and Non-critical Spare PartsNon-critical Spare Parts

AEPLMACHINERY AVAILABLE ATMACHINERY AVAILABLE AT HYDERABADHYDERABAD

Maho CNC Milling Machine, Model MH-C 900, Table SizeMaho CNC Milling Machine, Model MH-C 900, Table Size 900x600mm900x600mm TOS (Dia. 100 Spindle) Horizontal Boring Machine With TableTOS (Dia. 100 Spindle) Horizontal Boring Machine With Table Size: 1200x1200mm.Size: 1200x1200mm. Fanuc Drill/Tap-Mill Machining Center With Travels: 500 X 380 XFanuc Drill/Tap-Mill Machining Center With Travels: 500 X 380 X 400mm400mm Double Spindle Drilling Machine.Double Spindle Drilling Machine. HMT – H26 Centre Lathe.HMT – H26 Centre Lathe. TOS Horizontal Milling Machine With Universal Milling Head.TOS Horizontal Milling Machine With Universal Milling Head. HMT M2H Milling Machine With All Accessories Like VerticalHMT M2H Milling Machine With All Accessories Like Vertical Head, Dividing Head, Rotary Table, etc., – 2 Nos.Head, Dividing Head, Rotary Table, etc., – 2 Nos. Batliboi RD – 25 Radial Drilling Machine Batliboi RD – 25 Radial Drilling Machine

AEPLMACHINERY AVAILABLE ATMACHINERY AVAILABLE AT HYDERABADHYDERABAD

Contd …Contd …

‘ ‘Archland, England’ make RD – 32 Radial Drilling Machine Archland, England’ make RD – 32 Radial Drilling Machine HMT – G-22, 1.8 m Between Centers Universal CylindricalHMT – G-22, 1.8 m Between Centers Universal Cylindrical Grinding MachineGrinding Machine HMT – G-13U x 500 Universal Cylindrical Grinding Machine HMT – G-13U x 500 Universal Cylindrical Grinding Machine TOS Surface Grinder 600 X 200.TOS Surface Grinder 600 X 200. 18” Hacksaw18” Hacksaw 200A DC (Rectifier) Welding Set200A DC (Rectifier) Welding Set 5HP Compressor 5HP Compressor 1HP Compressor1HP Compressor Spray Painting EquipmentSpray Painting Equipment 25HP ‘Mahindra’ Make Generator25HP ‘Mahindra’ Make Generator Overhead Crane Facilities (4 Nos.) – Upto 10 Tonne CapacityOverhead Crane Facilities (4 Nos.) – Upto 10 Tonne Capacity

AEPL MACHINERY AVAILABLE AT ZAHEERABADMACHINERY AVAILABLE AT ZAHEERABAD

Gildemeister CNC Lathe With 400 Dia. Swing And Admit Between Gildemeister CNC Lathe With 400 Dia. Swing And Admit Between Centers: 500mm.Centers: 500mm. LML CNC Lathe With 400 Dia. Swing And Admit Between Centers:LML CNC Lathe With 400 Dia. Swing And Admit Between Centers: 500mm.500mm. Fanuc Drill/Tap-Mill Machining Center With Travels: 500 X 380 XFanuc Drill/Tap-Mill Machining Center With Travels: 500 X 380 X 400mm400mm Czech Make Turret LatheCzech Make Turret Lathe HMT PSG Centre LatheHMT PSG Centre Lathe HMT A-24 Up Centre Lathe.HMT A-24 Up Centre Lathe. ‘ ‘Herbert’ Make 18mm Pillar Drilling Machine Herbert’ Make 18mm Pillar Drilling Machine Welding SetWelding Set ‘ ‘ELGI’ make 5HP Compressors – 2 nos.ELGI’ make 5HP Compressors – 2 nos. 45HP ‘Ashok Leyland’ make Generator45HP ‘Ashok Leyland’ make Generator

AEPL

EQUIPMENTS FOR MACHINE TOOL CALIBRATION/RECONDITIONING & EQUIPMENTS FOR MACHINE TOOL CALIBRATION/RECONDITIONING & INSPECTION EQUIPMENTINSPECTION EQUIPMENT

Auto-collimator, ‘Russian’ Make With 0.5 Seconds AccuracyAuto-collimator, ‘Russian’ Make With 0.5 Seconds Accuracy Auto-collimator, ‘German’ Make With 0.5 Seconds Accuracy Auto-collimator, ‘German’ Make With 0.5 Seconds Accuracy 100 Mm Bridge To Increase The Sensitivity To 0.02mm/100mm100 Mm Bridge To Increase The Sensitivity To 0.02mm/100mm Spirit Level 200 Long ‘Asahi’ Japan Make 0.02mm/MSpirit Level 200 Long ‘Asahi’ Japan Make 0.02mm/M Frame Spirit Level 200 Sq. Veb ‘German’ Make, 0.02mm/M Frame Spirit Level 200 Sq. Veb ‘German’ Make, 0.02mm/M Frame Spirit Level 150 Sq. 0.02mm/MFrame Spirit Level 150 Sq. 0.02mm/M Surface Finish Tester (‘Mitutoyo’ make)Surface Finish Tester (‘Mitutoyo’ make) Vernier Calipers Upto 1000mmVernier Calipers Upto 1000mm Micrometers Upto 500mmMicrometers Upto 500mm

AEPL

Contd ..Contd ..

Bore Gauge Upto 500mmBore Gauge Upto 500mm Slip Gauge Box (Inspection & Workshop Grade)Slip Gauge Box (Inspection & Workshop Grade) Depth MicrometersDepth Micrometers Granite Surface Plates 1000 X 630mmGranite Surface Plates 1000 X 630mm Cast Iron Surface Plates 1600 X 1000mm Gr. I Cast Iron Surface Plates 1600 X 1000mm Gr. I Cast Iron Surface Plates 600 X 600mm Gr. ICast Iron Surface Plates 600 X 600mm Gr. I 200mm Sine Bar200mm Sine Bar Plunger Type Dial GaugePlunger Type Dial Gauge Millimess And ZentimessMillimess And Zentimess Depth Vernier 200mm, 300mmDepth Vernier 200mm, 300mm Torque TesterTorque Tester

AEPL

Head Office Head Office

3A & 3B, TYPE III, APIIC,3A & 3B, TYPE III, APIIC, I.E. Kukatpally,I.E. Kukatpally, Hyderabad – 500 072Hyderabad – 500 072 A.P., IndiaA.P., India Ph: +91 40 23074521Ph: +91 40 23074521 Fax: +91 40 23074522Fax: +91 40 23074522 M: +91 9246201300M: +91 9246201300

Zaheerabad Unit Zaheerabad Unit NO. G-2, R.I.E, APIIC,NO. G-2, R.I.E, APIIC, Allipur,Allipur, Zaheerabad – 502 220Zaheerabad – 502 220 A.P., IndiaA.P., India Ph: +91 8451 650591Ph: +91 8451 650591 M: +91 9490117584M: +91 9490117584

ACME ENGINEERS PVT. LTDACME ENGINEERS PVT. LTD.,.,

Website:Website: www.acmeengineers.in www.acmeengineers.inEmail:Email: acme.engineers@gmail.com acme.engineers@gmail.com

CONTACT INFORMATIONCONTACT INFORMATION

AEPLDETAILS OF COMPONENTS SUPPLIED TO MNAL MODEL WISEDETAILS OF COMPONENTS SUPPLIED TO MNAL MODEL WISE

Hub & Drum Assemblies (Job Work Only)Hub & Drum Assemblies (Job Work Only)

SL. SL. NO.NO.

PART NO.PART NO. NAME, VEHICLE MODEL USED NAME, VEHICLE MODEL USED FORFOR

1 0503AA4100N Front H&D Assy., 6T/25ST/LWB

2 0502AA4070N Rear H&D Assy., 6T/25ST/LWB

3 0503AAA05610N Front H&D Assy., 6T/25ST/LWB

4 0502AAA05250N Rear H&D Assy., 6T/25ST/LWB

5 0503AA4110N Front H&D Assy., SXJ/15W

6 0502AA4260N Rear H&D Assy., SXJ/15W

7 0601AZ0080N Front H&D Assy., 4T

8 0602BB1830N Rear H&D Assy., 4T

9 0503AA1400N Front H&D Assy., Sherpa 32/42

10 0402CA0080N Rear H&D Assy., Sherpa 32/42

AEPL

0%

95%

50% 50%

40% 40%

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

CNC L-1 CNC L-2 CNC DT-1 L-1 L-2 L-3

CNC L-1 CNC L-2 CNC DT-1 L-1 L-2 L-3

MACHINE UTILIZATION CHART

AEPL

18434

15000

25032

10000

30586

2500

27389

500

35274

0

43778

0

34000

500

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

2002-03 2003-04 2004-05 2005-06 2006-07 2007-08 2008-09

Despatch

PPM

DESPATCH Vs PPM

AEPLIMPROVEMENTS/KAIZEN/POKAYOKEIMPROVEMENTS/KAIZEN/POKAYOKE

IMPROVEMENTS MADE IN 2007-2008IMPROVEMENTS MADE IN 2007-2008

SL. SL. NO.NO.

IMPROVEMENT MADEIMPROVEMENT MADE AREA OF AREA OF IMPROVEMENTIMPROVEMENT

11 Building Expansion Building Expansion Storage Storage

22 2nd CNC Lathe 2nd CNC Lathe ProductionProduction

33 CNC Drill-tap Center CNC Drill-tap Center Production & Production & Quality Quality

44 5HP Compressor – 1 no. 5HP Compressor – 1 no. Production & Production & QualityQuality

55 Hub Cleaning Tank Hub Cleaning Tank Quality Quality

66 Trolleys For In-house Material Trolleys For In-house Material Movement Movement

Housekeeping & Housekeeping & Quality Quality

AEPLIMPROVEMENTS/KAIZEN/POKAYOKEIMPROVEMENTS/KAIZEN/POKAYOKE

IMPROVEMENTS MADE IN 2008-2009IMPROVEMENTS MADE IN 2008-2009

SL. SL. NO.NO.

IMPROVEMENT MADEIMPROVEMENT MADE AREA OF AREA OF IMPROVEMENTIMPROVEMENT

11 Fly-press For Bearing pressingFly-press For Bearing pressing QualityQuality

22 Metrology LabMetrology Lab QualityQuality

33 Pneumatic Nut RunnersPneumatic Nut Runners ProductionProduction

44 5HP Compressor – 1 no. 5HP Compressor – 1 no. Production & QualityProduction & Quality

55 Teflon pads for assembly stationsTeflon pads for assembly stations QualityQuality

66 Separate Assembly Stations For Front & Separate Assembly Stations For Front & Rear Rear

QualityQuality

77 Addition of instruments like surface finish Addition of instruments like surface finish tester, torque tester, height gauge, etc.,tester, torque tester, height gauge, etc.,

QualityQuality

88 Changes in CNC programs & tools (like drill Changes in CNC programs & tools (like drill cum reamer)cum reamer)

ProductionProduction

AEPLIMPROVEMENTS/KAIZEN/POKAYOKEIMPROVEMENTS/KAIZEN/POKAYOKE

IMPROVEMENTS IN PIPELINE FOR 2009-2010 PLANNEDIMPROVEMENTS IN PIPELINE FOR 2009-2010 PLANNED

SL. SL. NO.NO.

IMPROVEMENT PLANNEDIMPROVEMENT PLANNED AREA OF AREA OF IMPROVEMENTIMPROVEMENT

11 Painting StationPainting Station Production & QualityProduction & Quality

22 Electrical Hoist For Lifting Assembly Electrical Hoist For Lifting Assembly onto the Machineonto the Machine

Safety Safety

AEPLBUSINESS IMPROVEMENTS PLANNED WITH MNAL BUSINESS IMPROVEMENTS PLANNED WITH MNAL

SUPPLY MORE MACHINED COMPONENTS LIKE SPINDLES,SUPPLY MORE MACHINED COMPONENTS LIKE SPINDLES,BAR TURNED COMPONENTS FOR LCV PLANT.BAR TURNED COMPONENTS FOR LCV PLANT. SET-UP PLANT IN PUNE. SET-UP PLANT IN PUNE.

TIE-UP WITH MNAL APPROVED CASTING/FORGING TIE-UP WITH MNAL APPROVED CASTING/FORGING SOURCES FOR SUPPLY OF MACHINED COMPONENTS USED IN SOURCES FOR SUPPLY OF MACHINED COMPONENTS USED IN MCV & HCV.MCV & HCV.

TO BE A TO BE A SPOCSPOC FOR SUPPLY OF ALL MACHINEABLE FOR SUPPLY OF ALL MACHINEABLE COMPONENTS FOR MNAL – LCV, MCV & HCV MANUFACTURING COMPONENTS FOR MNAL – LCV, MCV & HCV MANUFACTURING PLANTS IN ZAHEERABAD & PUNE.PLANTS IN ZAHEERABAD & PUNE.

AEPL

WE WILL STRIVE TO REDUCE OUR QUALITY CONERNS & ONCE AGAIN

ACHIEVE & MAINTAIN 0000 PPM

STARTING TARGET MONTH: APRIL ‘09

AEPL

SIGNING OFF WITH A HOPE TO IMPROVE OUR BUSINESS WITH YOU.

THANK YOU FOR YOUR

VALUABLE TIME.