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TRANSCRIPT
© Siemens AG 2012. All Rights Reserved.
Siemens Industry SoftwarePage 1
基于模型的数字化制造
西门子工业软件 安杰
© Siemens AG 2012. All Rights Reserved.
Siemens Industry SoftwarePage 2
提纲
数字化制造
基于模型的制造最佳实践
基于模型的工艺举例-首件检验FAI
总结
© Siemens AG 2011. All Rights Reserved.
Siemens PLM SoftwarePage 3
全球化的制造业挑战
• Global competition 全球化的竞争
• Increasing product complexity 与日递增的产品复杂度
• Changing work force 劳动力挑战
• Quality expectations - first product produced must be
first product delivered (no prototypes) 质量期望
• Meeting regulatory compliance 法规遵循
• Globalization of company 全球化公司* Digital Manufacturing Planning – Concurrent Development of Product and Process, November 2007, Aberdeen Group
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© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
制造业面临的问题
设计工程师: 制造工程师:
车间操作: 质量控制:
每天100—300次的变更
对制造工艺理解的局限性
获取3D数据受限
缺乏实时更新的作业指导书
制造资源获取不便
在试生产时才发现问题
手工尺寸公差处理
每个零件100多个制造尺寸
处理变更困难
手工编制纸质作业指导书
重用与标准化不便
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© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
集成化设计-制造体系
设计工程师: 制造工程师:
车间操作: 质量控制:
Single
DB
Open
JT
Built right the first time and every time
on-schedule and at cost
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© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
西门子在制造业的成功之道
Configuration Management
Document / Contract Management
Systems Engineering
Digital Manufacturing
Design and Analysis
Knowledge Capture and Management
Collaboration and Supply Chain Management
Shop Floor Execution and CNC Realization
Tools Siemens PLM
Siemens MES Simatic IT
Siemens PLC
Success = People + Process + Tools
Process - Siemens PL can help with industry best practices
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© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
提纲
数字化制造
基于模型的制造最佳实践
基于模型的工艺举例-首件检验FAI
总结
Page 8
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Model Based Definition “基于模型的定义”
MBD is a 3D representation of product and
associated product manufacturing information
(PMI) that allows to manufacture and inspect
the product without need for 2D drawings.
MBD是产品与其相关制造信息(PMI)的一种3D描述,这种信息的描述提供了(产品)制造和检测人员在工作时无需产品的2D图纸。
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© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Concept
概念阶段
Design
设计阶段
Production
生产阶段
Sustainment
维护阶段
作业指导书检测程序
NC程序
检测计划
包含PMI的数据模型
Siemens Model Based Enterprise (MBE) 策略
Teamcenter Backbone
Page 10
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Page 11
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Product
Design
Process
Planning
&
Validation
西门子MBE解决方案及最佳实践
“Siemens PLM has
the opportunity to
be the only PLM
vendor offering a
complete design-
to-manufacture
application”Source:
AMR
Research
Point Solution Oriented
Domain Solution Oriented (Business Process)
PLM Vision
Point Solution Oriented
PLM Vision
EBOM
CAD Mgt.
EBOM Release
MBOM/Routings Release
CAM
CMM - FAI
Assembly Planning
Part Planning
Work Instructions
Technical Package
Workflow (P1)
Change Mgt (P1)
Document Mgt
Knowledge Mgt Set-up
As-Built
ERP
MES
Phase 0NX /TC Interoperability
Secure Vault
Visualization
Robust Platform
Phase 1Real time config. control
PDM/CAD-Bi-Directional
Revision Rules
HD3D/HD PLM
CAD/PDM-Bi-Directional
Assembly
JT-Mock-up
Phase 2AConcurrent Eng/Mfg
Associative Visual BOM
BOM Accountability
Consumption Validation
Workflow assignments
Tail Number Effectivity
Phase 2BAssembly Planning
Part Planning
Associative Documents
Classification Library
Mfg version control
Mfg/Eng change control
Release to Production
Future Phase TBDIntegrated MES: Simatic IT
As-Built Manager
Serialized Structure
Integrated to Engineering
Single Lifecycle BOM
Multiple BOM Configurations
Non-conformance
Automated Work instructions
ERP Gateway
EBOM to MBOM
MBOM to BOP
High Level Structure
Make/Buy Attributes
Time
Matu
rity
& V
alu
e
The Digital Factory
数字化制造The Virtual Product
虚拟产品开发The Physical Product
生产制造
Model Driven
processes基于模型的工艺
Page 12
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
贯穿于MBE/MBD的数字化制造
MES/ERP Integration
MES/ERP集成
Quality Planning
质量规划
Process Validation
工艺验证
Work Instructions作业指导书
Assembly and Part Planning & Optimization 装配工艺、零件工艺与优化
mBOM Management (MBOM管理)
MBE
成熟度
Page 13
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
BOM 管理eBOM to mBOM
eBOM
Page 14
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
BOM 管理eBOM to mBOM
Engineering / Designer
Manf / Manf Eng
eBOM mBOMTop Level
mBOM
Center IPA
Lower IPA
Upper IPA
Final IPA
Time
Manufacturing
Engineering Design
Page 15
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
BOM 管理eBOM to mBOM
Engineering / Designer
Manf / Manf Eng
eBOM mBOMTop Level
mBOM
Center IPA
Lower IPA
Upper IPA
Final IPA
Time
Manufacturing
Engineering Design
Page 16
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
贯穿于MBE/MBD的数字化制造
MES/ERP Integration
MES/ERP集成
Quality Planning
质量规划
Process Validation
工艺验证
Work Instructions作业指导书
Assembly and Part Planning & Optimization 装配工艺、零件工艺与优化
mBOM Management (MBOM管理)
MBE
成熟度
Page 17
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Process
The Bill of Process (BOP)
Page 18
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
eBOM mBOM
Owned by Engineering
Owned by Manufacturing
A
B
Process
A
B
从MBOM到装配工艺
Page 19
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Part Planning
零件工艺
from plan…… ……to production
Page 20
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Product Process Resources Plant
Process Planning
CAM - NC programming
Design
基于模型的零件工艺及数控加工
Page 21
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
贯穿于MBE/MBD的数字化制造
MES/ERP Integration
MES/ERP集成
Quality Planning
质量规划
Process Validation
工艺验证
Work Instructions作业指导书
Assembly and Part Planning & Optimization 装配工艺、零件工艺与优化
mBOM Management (MBOM管理)
MBE
成熟度
Page 22
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
3D Work Instructions (3D作业指导书)
挑战
及时反映产品、工装、工艺的变
更困难
质量隐患
按时提交产品风险
能力
3D可视化作业指导书
集成的工艺变更体系
易于理解,规范操作,减少对工
人经验的依赖
Page 23
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
EWI电子化作业指导书
Up to date Electronic Work
Instructions
Page 24
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
贯穿于MBE/MBD的数字化制造
MES/ERP Integration
MES/ERP集成
Quality Planning
质量规划
Process Validation
工艺验证
Work Instructions作业指导书
Assembly and Part Planning & Optimization 装配工艺、零件工艺与优化
mBOM Management (MBOM管理)
MBE
成熟度
Page 25
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
工艺验证
挑战
一次做对
缩短试制周期
产品变型配置
能力
装配顺序、机器人作业、人机交
互作业仿真分析
仿真在TC中集成管理
Page 26
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
贯穿于MBE/MBD的数字化制造
MES/ERP Integration
MES/ERP集成
Quality Planning
质量规划
Process Validation
工艺验证
Work Instructions作业指导书
Assembly and Part Planning & Optimization 装配工艺、零件工艺与优化
mBOM Management (MBOM管理)
MBE
成熟度
Page 27
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
质量规划与分析
挑战
创建或者更改质量计划需要30-60
小时
检测工艺的错误导致质量疏失
能力
在系统中创建质量规划
在质量规划中重用设计和工艺数
据
质量分析闭环反馈到设计,实现
产品持续改进
Page 28
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Production生产Digital Planning and
Validation
Manufacturing 制造CMM Inspection and Execution
西门子质量管理解决方案
Design 设计Variation Analysis
Continuous improvement through a PLM Platform
Page 29
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Variation Analysis (VSA) 容差分析
3D 容差分析
实现尺寸可靠正确的设计产品
•精确而快速的尺寸分析
•从零件容差预测装配误差
•在设计阶段实现无尺寸质量问题产品
Page 30
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
贯穿于MBE/MBD的数字化制造
MES/ERP Integration
MES/ERP集成
Quality Planning
质量规划
Process Validation
工艺验证
Work Instructions作业指导书
Assembly and Part Planning & Optimization 装配工艺、零件工艺与优化
mBOM Management (MBOM管理)
MBE
成熟度
Page 31
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
西门子PLM与MES、ERP深度集成
PLM系统与MES系统之间的无缝数据流。
Page 32
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
提纲
数字化制造
基于模型的制造最佳实践
基于模型的工艺举例-首件检验FAI
总结
Page 33
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
PMI助力实现基于模型的工艺
产品设计提交3D模型及3D标注:
GD&T & Notes
Surface Finishes
Material specifications
基于卡片的2D工艺转换到基于3D模型和标注的结构化工艺和可视化作业指导书
Page 34
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Teamcenter
JT
PMI
基于PMI信息驱动的质量规划和检测执行方案
•3D设计•3D PMI标注
•检测规划•文档和可视化检验说明•首次检验模版•CMM 编程
•设置CMM
•执行检测•获取数据
Copyright © 2012 Siemens Industry Software, Inc. All Rights Reserved
PMI 编制和读取
建立模型和PMI
自动PMI编号
输出PMI 到Teamcenter
配置装配
创建FAI模版
编制检测规划
创建工序模型
关联PMI
创建 CMM 程序
创建作业指导、检测、控制
检测规划
Change
Change
Change
Change
Change
首次检测业务流程
检测执行
创建检测数据包
执行检测
处理不合格信息
分析检测结果
发送检测结果
** With partner company BCT
Page 36
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
获取PMI
• 在NX中创建3D模型• 在NX中创建PMI标注
• PMI 自动标识• PMI 输出到TC
• 创建首次检测模版
设计员:
质量规划员:
Page 37
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
检测工艺规划
• 基于PMI创建质量规划• 必要时利用集成的Excel 编辑
PMI
• 指派设备和工装• 必要时创建工序模型• 一致性检查• 利用PMI创建CMM程序• 验证CMM程序• 创建详细检测说明
质量规划员:
Page 38
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Inspector Execution 检测工艺执行
• 执行检测并记录• 必要时提交超差品
• 分析检测结果• 打包FAI数据
检测员:
质量规划员:
Page 39
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
解决方案价值
• 显著减少质量相关问题
• 通过模板重用,提升规划效率
• 缩短高达90%质量规划编制时间,作业
指导书及时更新
• 更快更好地处理变更
• 改进在供应链范围内的协同
Page 40
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
提纲
数字化制造
基于模型的制造最佳实践
基于模型的工艺举例-首件检验FAI
总结
Page 41
© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Take Away: Siemens MBE策略
检测程序
NC程序
质量规划
作业指导书
包含PMI的设计模型
© Siemens AG 2012. All Rights Reserved.
Siemens Industry SoftwarePage 42
总结
Siemens 数字化制造支持基
于模型的工艺
提供成熟的行业最佳实践
研发团队持续改进产品,满
足客户最新需求
© Siemens AG 2012. All Rights Reserved.
Siemens Industry SoftwarePage 43 © 2012, Siemens SISW All rights reserved.
谢谢!
Contact:
安杰
西门子工业软件