agv technology · 2020-02-06 · agv technology 1spevdudbubmph aichikikai techno system co. ,ltd....

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Contact Us 1-10, Minami-ichiban-cho, Atsuta-ku, Nagoya, 456-0055 TEL:+81-52-661-1011 FAX:+81-52-661-1012 E-mail:[email protected] http://www.aiki-tcs.co.jp This catalog is as of July 2019, information in this catalog may be changed for improvement without notice. Please note that Pictures in this catalog show some AGV with options. DL1909_1000 2019 Everything for the customer Technology makes future AGV Automatic Guided Vehicle AGV TECHNOLOGY Product catalog Aichikikai techno system co.,ltd. Aichikikai techno system co.,ltd.

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Page 1: AGV TECHNOLOGY · 2020-02-06 · AGV TECHNOLOGY 1SPEVDUDBUBMPH Aichikikai techno system co. ,ltd. Aichikikai techno system co. ,ltd. 3FMZPO"JDIJLJLBJ5FDIOP4ZTUFN

Contact Us

1-10, Minami-ichiban-cho, Atsuta-ku, Nagoya, 456-0055TEL:+81-52-661-1011 FAX:+81-52-661-1012E-mail:[email protected]

http://www.aiki-tcs.co.jp

This catalog is as of July 2019, information in this catalog may be changed for improvement without notice.Please note that Pictures in this catalog show some AGV with options. DL1909_1000

2019

Everything for the customer

Technology makes future

AGVAutomatic Guided Vehicle

AGV TECHNOLOGY

Product catalog

Aichikikai techno system co.,ltd.

Aichikikai techno system co.,ltd.

Page 2: AGV TECHNOLOGY · 2020-02-06 · AGV TECHNOLOGY 1SPEVDUDBUBMPH Aichikikai techno system co. ,ltd. Aichikikai techno system co. ,ltd. 3FMZPO"JDIJLJLBJ5FDIOP4ZTUFN

Rely on Aichikikai Techno System!

(AGV?)

want to process more

efficiently!

2

Realize rationalization of production process and bring variety of merits in various fields!

CarryBee brings various benefits in various scenes.We can realize rationalization of production process.

will solve problems in industrial field!

1

Easy to make routes and change the layout!

Can be flexibly changed the process by putting magnetic tape on the floor. Also changeable it in a short period by easy construction.

Rich products lineup

Various products and options are available to a wide variety of production lines.

Reliable with abundant experience and know-how!

AGV TECHNOLOGY

Implement optimum system construction and maintenance with abundant achievements and know-how that we have introduced numerous worldwide.

Customize AGV according to the site

We propose the optimum AGV system for each site and demand.Build a highly expandable system with many options.

Protect the luggage with smooth running!Carry Bee (AGV) runs smoothly to convey loads. The high quality of our AGV providing straight running and cornering is very popular with a wide variety of customers in many industries.

want toreduce theinvestment!

want toimprove

productivityfurther!

want tosave

workforcemore!

want tosave time for

re-layout!

We propose a system that can solve customers' troubles with a variety of variations tailored to the needs of production lines from easily introduced trolley types to high-function types, for various problems and tasks born in the production process.

Conveyorless promotes effective use of space. Free layout with magnetic tape

Transport periodically / correct amount / fixed position with supply by AGV

Converless allows operation from all directions

Conveyance between proceses Parts supply to production lines Cellular manufacturing line

Carry Bee is an unmanned carrier developed with our own long cultivated know-how in the automobile production as a group company of Aichi Machine Industry Co., Ltd. with over 100-year history.It can rationalize manufacturing processes in various scenes such as conveyance between processes, parts supply to production lines and cellular manufacturing lines(assembly on AGV).

Page 3: AGV TECHNOLOGY · 2020-02-06 · AGV TECHNOLOGY 1SPEVDUDBUBMPH Aichikikai techno system co. ,ltd. Aichikikai techno system co. ,ltd. 3FMZPO"JDIJLJLBJ5FDIOP4ZTUFN

Dolly type 7P

Low height type 5P

Outdoor type

Kit 9P

Custom made 8P 9P

Aichikikai Techno System

Wide variations to meet various needs of production lines

providing support from planning to launch of production with rich experience and know-how

Reliable support system

Carry Bee (AGV) runs smoothly to convey loads. The high quality of our AGV providing straight running and cornering is very popular with a wide variety of customers in many industries.

Customer

Sales Depatment

Manufacturing Department

Customersupport

Department

Design Department

Everything for the customer[ Our Slogan ]

Line-up of our products

Custom-made

Outdoor AGV

Option

Kit [ K type ]

Dolly Type

Low Height Type 5p

5p

6p

6p

7p

7p

7p

8p

9p

9p

11p

(AGV)

AGV TECHNOLOGY

Line-up is changed per the destination

[ H type ]

[ L type ]

[ Kai ]

[ DB type ]

[ D type ]

[ M type ]

[ S type ]

43

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Low Height TypeSliding under the cart, towing, automatic connecting and detaching are possible.

[ Stype ]Short-type

[ Mtype ]Mid-sized type

This lower type is very useful under the cart with automatic pin hook.Connect to or detach from the cart automatically.

Slide under the cart

Bring a cart filled with work pieces

Start pullingConnect by Automaticpin hook

Automatic connection with cart

L840×W350×H350Transportable weight : 300 ㎏

Transportable weight : 600 ㎏

Transportable weight : 750 ㎏

Forward 2WD

L1390×W350×H272Forward 2WD

Transportable weight : 500 ㎏

Forward & reverse 4WDL2129×W350×H272

※1 Increase conveying weight by torque up (option)

※1 Increase conveying weight by torque up (option)

※1 Increase conveying weight by torque up (option)

※2 Sideways run · Spin turn possible (optional)

※1 Increase conveying weight by torque up (option)※2 Sideways run · Spin turn possible (optional)

※1 Increase conveying weight by torque up (option)※2 Sideways run · Spin turn possible (optional)

Move from one cart to another

As close as line side Running direction can be chosen

Slide under the cart

Take an empty cart

[ Htype ]Heavy Duty type

[ Ltype ]Super Low type

We provide heavy loads type and the lowest height type in the industry, respond to various uses of production line.

Max. Transportable Weight 3500kg(Forward 4WD type)

The lowest height type (H 170mm)

Forward 2WDL1670×W480×H290Transportable weight : 750 ㎏

Forward 2WDL1599×W350×H170Transportable weight : 500 ㎏

Forward & reverse 4WDTransportable weight : 1500kg

L2660×W480×H290

Forward & reverse 4WDL2640×W350×H170

Transportable weight : 750kg

[ S type・M type ] [ H type・L type ]

Forward & reverse 4WDL1400×W350×H350

※1 Increase conveying weight by torque up (option)

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Dolly Type Custom made

Towing Type

Tow your own cart

With chain conveyer

With a lifter

[ D type ] [ Customize ]

Transportable weight:400kg・500kg・750kg・1000kg・1500kg

Loading Type

Load the cargo on AGV

DB type

Transportable weight:500kg

※ Reverse only for connecting

Easy to introduceCan tow your own cart, bring cargo by putting on the deck

We are also preparing special type according to customer's needs.Tell us your request such as automatic work transfer, special car body etc. (custom made).

Transportable weight:400kg・500kg・750kg

Forward 2WD

Forward 2WDReverse 4WD

KAIⅠ KAIⅡ

With drive conveyer

Enhance yourKAIZEN project

SeriesHigh performance &reasonable price model

Max speed: 40m/minTransportable weight: 400kg

Max speed: 50m/minTransportable weight: 500kg

Max speed: 50m/minTransportable weight: 750kg

Forward 2WD Forward 2WD Forward & reverse 4WD

The lowest price in Low height type Easy maintenance, High speed, Precise stopping

Forward 2WD

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KitUsing the basic unit of the control box and the drive unit, you can also convert your dolly or a body to AGV. Easily assembled by anyone! Customized freely at low cost!

There are variations in the kit type.

A variety of functions for all line-up programmable, non-programmable, various transportable weights etc.Running of AGV

You can choose from many variations according to transport weight.Please contact us.

Samples

Low Height KitKit for dolly typed AGV

[ K type ]

Outdoor AGV that can turn around in a small area.Same usability as conventional AGV.Wide range of running zones among buildings to in a plant.

Outdoor AGVBest for the transportation between buildings

Can be selected class 100(ISO class5) for clean room use.( DC brushless direct drive type)

Optical or magnetic method is available.Both methods are easy to set a new route or change the existing route.

Magnetic tape is fixed to the floor.Resistant to dirt on the running surface.Burial type is provided.

Magnetic type

Magnetic tape

Guidance method For clean room

Magnetic type

Aluminum tape is fixed to the floor.Optical type ( Option)

Optical & magnetic type is available.

Control Box Drive Unit

Forward 4WDTransportable weight:~ 3000kg

※Combination mode (e.g. Right turn + Low speed) is available ※Warning and abnormal message displayed

Programmable

Method of setting program

Make programs by PC, then send to AGV.Useful when you have many AGVs.Programming tool

Method to switch operations by counting the number of spot marker that is applied near the magnetic tapes.Count up

This type has address markers with an unique numerical value, and operate with the value of marker while checking its step.There is also a buried type tilis chip (RFID type). [option]

Absolute address

Method of switch operations by reading the pattern of spot marker that is applied near the magnetic tapes. Stop, speed change and other operations are available.

Marker Pattern

AGV stops at where magnetic tape is cut out about 50mm.Tape cut (Gap reading)

AGV stops at where spot markers are fixed.Spot marker stop

No ProgrammableSimple type, low cost by simple use such as only start / stop.

High function type that can memorize 200 routes and has abundant operation modes.

Touch panel Programming toolTilis chip(RFID)φ4×30mm

※We provide buried type magnetic cable and spot marker.※Magnet tape and spot maker can be coated with plastic.

S pole magnet marker for count-up

Address marker for Absolute address type

Count-up type

Tape-cut(Gap reading) type

50mm

Route1:Count 0Route2:Count 0

Route1:Count 3Route2:Count 3

Route1:Count1Route2:Count 1

Route1:Count 2

Root2:Count 2

※Application depends on the destination

※200 programs, 200 steps

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Option

Manual Battery charger Battery

Other options & Accessories

Wireless DeviceTo avoid troubles between AGVs, we provide wireless devices and optical com. device that can set orders for AGV. Depending on the line condition, we provide various selections.

Handy call※

Remote control (Wireless radio)※Remote control (Infrared rays)

Optical com. deviceWireless communication for intersection control※

Integrated control (Quote separately)

In order to deal with a variety of production lines when introducing AGVWe are providing various options.

Battery exchange cart

Automatic Battery charger No battery exchange by using auto-charger.

● Magnetic cable (20m)● Magnetic stick● Magnetic tape 25m/roll● Spot Marker ● Protection tape 30m/roll , 20m/roll● Address Marker (for absolute address)

● Tiris chip (RFID)● Urethane Wheel (Drive wheel and Follower wheel)● Motor Brake

AGV stops at the station, then contactor slides out and starts charging.

Control each AGV with wireless com.Obey applicable law for each country.

Safety equipment● Standard model has obstacle sensor, emergency stop switch, alarm in abnormality etc.● Signal tower/turning light, melody unit, bumper switch can be added as an option.● High functional "obstacle sensor with variable detecting area" and "laser scanner type sensor" are available as an option.

Multiple safety functions protect the workers.

Signal tower (Mono-color)

Emergency stop switch● Melody unit● Bumper switch● Obstacle sensor (PX)

Obstacle sensor(PBS)

Tentacle switch

Blade bumper

Laser typeBumper switch

● Big melody horn● Big bumper sensor

● Multi-colored signal tower● CE specifications

Laser sensor(UST type)

Others

Battery carrier

Towing device We provide a variety type of hooks, including manual type.

Auto-Detachable HookManual connecting hook Auto-Connectable and Detachable Hook Electric powered pin hook

Charging station

● Contact type ● Non-contact type

AGV can be charged without any contacts. Non-contact charging must be applied to the local authority of high frequency control by its user before use. Usable area is limited per radio wave law of each country. For details, please contact distributor.

Lead battery (12V x 2)

Lithium battery (24V x 1)

AGVBattery tray

In case of two or three shifts, this tool makes it easy to exchange the batteries.

STOP

Trouble

Trouble in Car Car is stopping

Plug is the same as AGV'sso that you can connect battery directly.

※Usable area is limited per radio wave law of each country.

You can select a proper capacity for Lead battery according to operation hours. Lithium ion battery and Lithium ion capacitor are only used with auto-charging system. A feature of them is shorter charging time and longer life than Lead battery.

※Battery and charger shall be procured in used country. For details, please contact distributor.

D

C

DB

BA

1211

Page 8: AGV TECHNOLOGY · 2020-02-06 · AGV TECHNOLOGY 1SPEVDUDBUBMPH Aichikikai techno system co. ,ltd. Aichikikai techno system co. ,ltd. 3FMZPO"JDIJLJLBJ5FDIOP4ZTUFN

2WD

300㎏Maximum transportation weight[Ref.5][Ref.6] 600㎏ 1500㎏ 400㎏500㎏※750・1000㎏

750㎏※1000・1500㎏

750㎏※1000・2000㎏

~750㎏[Depend on Speed]

2WD

Adaptation criteria CE marking

Adaptation criteria CE marking

Approx.50m/min ※Approx.40・25m/min Minimum speed :4m/min~

Approx.50m/min※Approx.40・25m/min

Approx.40・80・120m/minMinimum speed : 4m/min~

~Approx. 50m/minMinimum speed: 4m/min~

Maximum driving speed[Ref.3]

Maximum driving speed[Ref.3]

2WD 2WD

~1431N/146kgf

~5degrees(Towing weight ~2500㎏)

±10mm

24Ah(38Ah) 65Ah(100Ah) 25~50Ah

35~65Ah

24Ah 150Ah25~50Ah

883430693

Maximum driving speed,

[Ref.9]:Mid-sized type is not applied to CE marking, but N type applied to CE marking is prepared.

△[Ref.9]

- - -

- - --○ ○

500㎏ 750㎏ 750㎏ ~3000㎏500㎏