agv technology · 2020-02-06 · agv technology 1spevdudbubmph aichikikai techno system co. ,ltd....
TRANSCRIPT
Contact Us
1-10, Minami-ichiban-cho, Atsuta-ku, Nagoya, 456-0055TEL:+81-52-661-1011 FAX:+81-52-661-1012E-mail:[email protected]
http://www.aiki-tcs.co.jp
This catalog is as of July 2019, information in this catalog may be changed for improvement without notice.Please note that Pictures in this catalog show some AGV with options. DL1909_1000
2019
Everything for the customer
Technology makes future
AGVAutomatic Guided Vehicle
AGV TECHNOLOGY
Product catalog
Aichikikai techno system co.,ltd.
Aichikikai techno system co.,ltd.
Rely on Aichikikai Techno System!
(AGV?)
want to process more
efficiently!
2
Realize rationalization of production process and bring variety of merits in various fields!
CarryBee brings various benefits in various scenes.We can realize rationalization of production process.
will solve problems in industrial field!
1
Easy to make routes and change the layout!
Can be flexibly changed the process by putting magnetic tape on the floor. Also changeable it in a short period by easy construction.
Rich products lineup
Various products and options are available to a wide variety of production lines.
Reliable with abundant experience and know-how!
AGV TECHNOLOGY
Implement optimum system construction and maintenance with abundant achievements and know-how that we have introduced numerous worldwide.
Customize AGV according to the site
We propose the optimum AGV system for each site and demand.Build a highly expandable system with many options.
Protect the luggage with smooth running!Carry Bee (AGV) runs smoothly to convey loads. The high quality of our AGV providing straight running and cornering is very popular with a wide variety of customers in many industries.
want toreduce theinvestment!
want toimprove
productivityfurther!
want tosave
workforcemore!
want tosave time for
re-layout!
We propose a system that can solve customers' troubles with a variety of variations tailored to the needs of production lines from easily introduced trolley types to high-function types, for various problems and tasks born in the production process.
Conveyorless promotes effective use of space. Free layout with magnetic tape
Transport periodically / correct amount / fixed position with supply by AGV
Converless allows operation from all directions
Conveyance between proceses Parts supply to production lines Cellular manufacturing line
Carry Bee is an unmanned carrier developed with our own long cultivated know-how in the automobile production as a group company of Aichi Machine Industry Co., Ltd. with over 100-year history.It can rationalize manufacturing processes in various scenes such as conveyance between processes, parts supply to production lines and cellular manufacturing lines(assembly on AGV).
Dolly type 7P
Low height type 5P
Outdoor type
Kit 9P
Custom made 8P 9P
Aichikikai Techno System
Wide variations to meet various needs of production lines
providing support from planning to launch of production with rich experience and know-how
Reliable support system
Carry Bee (AGV) runs smoothly to convey loads. The high quality of our AGV providing straight running and cornering is very popular with a wide variety of customers in many industries.
Customer
Sales Depatment
Manufacturing Department
Customersupport
Department
Design Department
Everything for the customer[ Our Slogan ]
Line-up of our products
Custom-made
Outdoor AGV
Option
Kit [ K type ]
Dolly Type
Low Height Type 5p
5p
6p
6p
7p
7p
7p
8p
9p
9p
11p
(AGV)
AGV TECHNOLOGY
Line-up is changed per the destination
[ H type ]
[ L type ]
[ Kai ]
[ DB type ]
[ D type ]
[ M type ]
[ S type ]
43
Low Height TypeSliding under the cart, towing, automatic connecting and detaching are possible.
[ Stype ]Short-type
[ Mtype ]Mid-sized type
This lower type is very useful under the cart with automatic pin hook.Connect to or detach from the cart automatically.
Slide under the cart
Bring a cart filled with work pieces
Start pullingConnect by Automaticpin hook
Automatic connection with cart
L840×W350×H350Transportable weight : 300 ㎏
Transportable weight : 600 ㎏
Transportable weight : 750 ㎏
Forward 2WD
L1390×W350×H272Forward 2WD
Transportable weight : 500 ㎏
Forward & reverse 4WDL2129×W350×H272
※1 Increase conveying weight by torque up (option)
※1 Increase conveying weight by torque up (option)
※1 Increase conveying weight by torque up (option)
※2 Sideways run · Spin turn possible (optional)
※1 Increase conveying weight by torque up (option)※2 Sideways run · Spin turn possible (optional)
※1 Increase conveying weight by torque up (option)※2 Sideways run · Spin turn possible (optional)
Move from one cart to another
As close as line side Running direction can be chosen
Slide under the cart
Take an empty cart
[ Htype ]Heavy Duty type
[ Ltype ]Super Low type
We provide heavy loads type and the lowest height type in the industry, respond to various uses of production line.
Max. Transportable Weight 3500kg(Forward 4WD type)
The lowest height type (H 170mm)
Forward 2WDL1670×W480×H290Transportable weight : 750 ㎏
Forward 2WDL1599×W350×H170Transportable weight : 500 ㎏
Forward & reverse 4WDTransportable weight : 1500kg
L2660×W480×H290
Forward & reverse 4WDL2640×W350×H170
Transportable weight : 750kg
[ S type・M type ] [ H type・L type ]
Forward & reverse 4WDL1400×W350×H350
※1 Increase conveying weight by torque up (option)
65
Dolly Type Custom made
Towing Type
Tow your own cart
With chain conveyer
With a lifter
[ D type ] [ Customize ]
Transportable weight:400kg・500kg・750kg・1000kg・1500kg
Loading Type
Load the cargo on AGV
DB type
Transportable weight:500kg
※ Reverse only for connecting
Easy to introduceCan tow your own cart, bring cargo by putting on the deck
We are also preparing special type according to customer's needs.Tell us your request such as automatic work transfer, special car body etc. (custom made).
Transportable weight:400kg・500kg・750kg
Forward 2WD
Forward 2WDReverse 4WD
KAIⅠ KAIⅡ
With drive conveyer
Enhance yourKAIZEN project
SeriesHigh performance &reasonable price model
Max speed: 40m/minTransportable weight: 400kg
Max speed: 50m/minTransportable weight: 500kg
Max speed: 50m/minTransportable weight: 750kg
Forward 2WD Forward 2WD Forward & reverse 4WD
The lowest price in Low height type Easy maintenance, High speed, Precise stopping
Forward 2WD
87
KitUsing the basic unit of the control box and the drive unit, you can also convert your dolly or a body to AGV. Easily assembled by anyone! Customized freely at low cost!
There are variations in the kit type.
A variety of functions for all line-up programmable, non-programmable, various transportable weights etc.Running of AGV
You can choose from many variations according to transport weight.Please contact us.
Samples
Low Height KitKit for dolly typed AGV
[ K type ]
Outdoor AGV that can turn around in a small area.Same usability as conventional AGV.Wide range of running zones among buildings to in a plant.
Outdoor AGVBest for the transportation between buildings
Can be selected class 100(ISO class5) for clean room use.( DC brushless direct drive type)
Optical or magnetic method is available.Both methods are easy to set a new route or change the existing route.
Magnetic tape is fixed to the floor.Resistant to dirt on the running surface.Burial type is provided.
Magnetic type
Magnetic tape
Guidance method For clean room
Magnetic type
Aluminum tape is fixed to the floor.Optical type ( Option)
Optical & magnetic type is available.
Control Box Drive Unit
Forward 4WDTransportable weight:~ 3000kg
※Combination mode (e.g. Right turn + Low speed) is available ※Warning and abnormal message displayed
Programmable
Method of setting program
Make programs by PC, then send to AGV.Useful when you have many AGVs.Programming tool
Method to switch operations by counting the number of spot marker that is applied near the magnetic tapes.Count up
This type has address markers with an unique numerical value, and operate with the value of marker while checking its step.There is also a buried type tilis chip (RFID type). [option]
Absolute address
Method of switch operations by reading the pattern of spot marker that is applied near the magnetic tapes. Stop, speed change and other operations are available.
Marker Pattern
AGV stops at where magnetic tape is cut out about 50mm.Tape cut (Gap reading)
AGV stops at where spot markers are fixed.Spot marker stop
No ProgrammableSimple type, low cost by simple use such as only start / stop.
High function type that can memorize 200 routes and has abundant operation modes.
Touch panel Programming toolTilis chip(RFID)φ4×30mm
※We provide buried type magnetic cable and spot marker.※Magnet tape and spot maker can be coated with plastic.
S pole magnet marker for count-up
Address marker for Absolute address type
Count-up type
Tape-cut(Gap reading) type
50mm
Route1:Count 0Route2:Count 0
Route1:Count 3Route2:Count 3
Route1:Count1Route2:Count 1
Route1:Count 2
Root2:Count 2
※Application depends on the destination
※200 programs, 200 steps
109
Option
Manual Battery charger Battery
Other options & Accessories
Wireless DeviceTo avoid troubles between AGVs, we provide wireless devices and optical com. device that can set orders for AGV. Depending on the line condition, we provide various selections.
Handy call※
Remote control (Wireless radio)※Remote control (Infrared rays)
Optical com. deviceWireless communication for intersection control※
Integrated control (Quote separately)
In order to deal with a variety of production lines when introducing AGVWe are providing various options.
Battery exchange cart
Automatic Battery charger No battery exchange by using auto-charger.
● Magnetic cable (20m)● Magnetic stick● Magnetic tape 25m/roll● Spot Marker ● Protection tape 30m/roll , 20m/roll● Address Marker (for absolute address)
● Tiris chip (RFID)● Urethane Wheel (Drive wheel and Follower wheel)● Motor Brake
AGV stops at the station, then contactor slides out and starts charging.
Control each AGV with wireless com.Obey applicable law for each country.
Safety equipment● Standard model has obstacle sensor, emergency stop switch, alarm in abnormality etc.● Signal tower/turning light, melody unit, bumper switch can be added as an option.● High functional "obstacle sensor with variable detecting area" and "laser scanner type sensor" are available as an option.
Multiple safety functions protect the workers.
Signal tower (Mono-color)
Emergency stop switch● Melody unit● Bumper switch● Obstacle sensor (PX)
Obstacle sensor(PBS)
Tentacle switch
Blade bumper
Laser typeBumper switch
● Big melody horn● Big bumper sensor
● Multi-colored signal tower● CE specifications
Laser sensor(UST type)
Others
Battery carrier
Towing device We provide a variety type of hooks, including manual type.
Auto-Detachable HookManual connecting hook Auto-Connectable and Detachable Hook Electric powered pin hook
Charging station
● Contact type ● Non-contact type
AGV can be charged without any contacts. Non-contact charging must be applied to the local authority of high frequency control by its user before use. Usable area is limited per radio wave law of each country. For details, please contact distributor.
Lead battery (12V x 2)
Lithium battery (24V x 1)
AGVBattery tray
In case of two or three shifts, this tool makes it easy to exchange the batteries.
STOP
Trouble
Trouble in Car Car is stopping
Plug is the same as AGV'sso that you can connect battery directly.
※Usable area is limited per radio wave law of each country.
You can select a proper capacity for Lead battery according to operation hours. Lithium ion battery and Lithium ion capacitor are only used with auto-charging system. A feature of them is shorter charging time and longer life than Lead battery.
※Battery and charger shall be procured in used country. For details, please contact distributor.
D
C
DB
BA
1211
2WD
300㎏Maximum transportation weight[Ref.5][Ref.6] 600㎏ 1500㎏ 400㎏500㎏※750・1000㎏
750㎏※1000・1500㎏
750㎏※1000・2000㎏
~750㎏[Depend on Speed]
2WD
Adaptation criteria CE marking
Adaptation criteria CE marking
Approx.50m/min ※Approx.40・25m/min Minimum speed :4m/min~
Approx.50m/min※Approx.40・25m/min
Approx.40・80・120m/minMinimum speed : 4m/min~
~Approx. 50m/minMinimum speed: 4m/min~
Maximum driving speed[Ref.3]
Maximum driving speed[Ref.3]
2WD 2WD
~1431N/146kgf
~5degrees(Towing weight ~2500㎏)
±10mm
24Ah(38Ah) 65Ah(100Ah) 25~50Ah
35~65Ah
24Ah 150Ah25~50Ah
883430693
Maximum driving speed,
[Ref.9]:Mid-sized type is not applied to CE marking, but N type applied to CE marking is prepared.
△[Ref.9]
- - -
- - --○ ○
500㎏ 750㎏ 750㎏ ~3000㎏500㎏