I UK

Operatore elettromeccanico lineareISTRUZIONI PER L’INSTALLAZIONE

Electromechanical linear operatorINSTRUCTIONS FOR INSTALLATIONS

KUDAKUDA 150 - (15000/DX-15000/SX)

KUDA 200 - (22000/DX-22000/SX)

KUDA10

UK

�

�

�

�

In the event of an operating fault or failure, cut the power upstream of the control unit and call Technical Service.Periodically check functioning of the safety devices. Any repairs must be carried out by specialised personnel using original and certified materials. The product may not be used by children or persons with reduced physical, sensorial or mental capacities, or lacking experience and knowledge, unless appropriately instructed.Do not access the circuit board for adjustments and/or maintenance.

WARNINGS FOR THE USER

CAUTION: IMPORTANT SAFETY INSTRUCTIONS.It is important to follow these instructions in order to safeguard persons.Keep this instruction booklet

9

UK

The KUDA operator for swing gates is an electromechanical device that transmits motion to the gate by means of a worm screw. It is locked when the motor is not running, it is necessary to install locks

.if fitted on blind/flush panel

doors

INTRODUCTION

WARNINGS FOR THE INSTALLER

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

Before proceeding with installation, fit a magnetothermal and differential switch with a maximum capacity of 10A upstream of the system. The switch must guarantee omnipolar separation of the contacts with an opening distance of at least 3mm.All the packaging materials must be kept out of reach of children since they are potential sources of danger.The manufacturer declines all responsibility for proper functioning of the automated device if failing to use original GIBIDI components and accessories suitable for the intended application.When installation has been completed, always carefully check proper functioning of the system and the devices used.This instruction manual addresses persons qualified for installation of “live equipment”, therefore, good technical knowledge is required exercised as profession in compliance with the regulations in force.Maintenance must be performed by qualified personnel.Before carrying out any cleaning or maintenance operation, disconnect the control unit from the mains.This product has been designed and constructed solely for the use indicated in this document. Any other use may cause damage to the product and be a source of danger.Verify the intended end use and take the necessary safety precautions.Use of the products for purposes different from the intended use has not been tested by the manufacturer and the operations performed are therefore on full responsibility of the installer. Mark the automated device with visible warning plates.Warn the user that children and animals must not play or stand near the gate.Adequately protect the danger points, for example, using a sensitive frame.Check proper installation of the earthing system; connect all the metal parts of doors, gates, etc. and all the system components equipped with earthing plate.Exclusively use original spare parts for any maintenance or repair.Do not make any modification to the components of the automated device unless expressly authorised by GIBIDI.Gi.Bi.Di. Srl reserves the right to change the technical data without prior notice in relation to product development.

WARNING: IMPORTANT SAFETY INSTRUCTIONS.It is important for the safety of persons to follow these instructions. Keep this instruction manual.

KUDA 11

UK

Encoder

KUDA 150

24 Vdc

100 W (~1000 N)

4 A (~1000 N) MAX

360 mm

24 Vdc 2600 rpm

1000 N

-20°C + 60°C

IP 44

If fitted on blind/flush panel doors it is mandatory to use an electric lock

Integrated into the motor

intensive

20 mm/s

KUDA 200

1500 N

2 m 2.5 m

400 mm

150 Kg 200 Kg

Electric system setupSet up the electric system as shown in fig.1 referring to the electric system regulations and other national regulations in force. Keep the mains power connections clearly separated from the service connections (photocells, sensitive frames, control devices, etc.).The main components are: 1- Antenna; screened coaxial cable2- Electronic control unit container3- Electric lock; 1 mm² 2-core (2x1) cable 4- Key selector; 0,5 mm² 3-core (3x0,5) cable 5- 24Vdc operators: - 1,5 mm² 2-core (2x1,5) cable power supply WHITE = + YELLOW = -

for a cable length of 6 m max., over it’s necessary increase the cable section. -0,5mm² 3-core (3x0,5) encoder cable.

6- Omnipolar magnetothermal and differential switch with minimum contact opening of 3 mm 220-230V/50-60Hz control unit power line: min. 1,5 mm² 3-core cable (3x1,5) (adhere to the regulations in force)7- 24V flashing light; 0,75 mm² 2-core (2x0,75) cable8- Connector blocks9- Photocell transmitter; 0,5 mm² 2-core (2x0,5) cable10- Photocell receiver; 0,5 mm² 4-core (4x0,5) cableA- Opening mechanical end-stop.B- Closing mechanical end-stop.

ELECTRICAL EQUIPMENT

Supply voltage

Power absorbed

Current absorbed

Electric motor

Useful travelMax thrust/traction force

Operating temperature

Frequency of use (%)Degree of protection

Maximum leaf length

Linear velocity

Operator

Type Irreversible electromechanical with worm screw

TECHNICAL DATA

Maximum leaf weight

CAUTION: It is important that an omnipolar magnetothermal and differential switch with a minimum contact opening of 3 mm be fitted upstream of the control unit.

KUDA12

UK

Check that the gate structure is in conformity with the regulations in force and that the gate movement is linear without friction.

Preliminary checks:• Check that the gate structure is sufficiently robust.• In any event, the actuator must push the leaf at a reinforced point.• Manually check that the leafs move without force along their entire travel.• Check that the gate opening and closing end-stops A-B fig.1 have been installed.• If the gate is not a new installation, check the state of wear of all the components, and repair or replace the

defective or worn parts.

The reliability and safety of the automated device is directly dependent on the condition of the gate structure.

Refer to 6 for possible installation dimensions.

The difference between A and B must not exceed 50 mm; greater differences cause irregular gate movement (the traction/thrust force and the movement speed vary during the manoeuvre).

fig.

PRELIMINARY WARNINGS

INSTALLATION DIMENSIONS

Preliminary checks:

For proper functioning of the automated device, the existing or new gate structure must meet the following requirements:

�The individual leafs must have a maximum length of 2 metres (KUDA 150) or 2,5 meters (KUDA 200)�The leaf structure must be robust and rigid�The leafs must move smoothly and uniformly without irregular friction along their entire travel �The existing hinges must be in a good condition�The mechanical end-stops A-B fig.1 must be fitted

fig. fig.

4 - Fasten the rear bracket to the pillar fig.7a .5 - Fit the operator on the rear bracket using the pin provided fig.7b .6 - Fasten the front bracket on the operator fig.8a .7- Unlock the operator (see unlocking device), pull out the operator rod fully then push it inside for 20 mm.8 - Move the leaf to closed position against the mechanical end-stop B fig.1.

Installing the operators

1 - Find the most suitable point where to fasten the front bracket of the operator and mark it.2 - Using a spirit level mark the point on the pillar where to fasten the rear bracket .3 - Identify the point where to fasten the rear bracket in relation to the dimensions A-B 6 and in relation to 3-4-5.

CAUTION: Where there are big pillars or walls, a niche must be made so that the dimensions A and B are respected.

OPERATOR INSTALLATION

13

UK

If the gate needs to be operated manually because of a power failure or operator malfunctioning:

�Remove the rubber plug fig.9a-9e .�Insert the release key to the release slot fig. 9a-9e .�Turn the release key as shown in fig.9b-9f .�Pull out the release bar and keep it pulled out fig.9c-9g .�Turn the release key to its original position to fix the release bar fig.9d-9h .

Move the gate manually only in the event of a power failure.

UNLOCKING DEVICE

If you need to install an electric lock, refer to figures 11 and 12 .1) ELECTRIC LOCK2) ELECTRIC LOCK FASTENING PLATE3) BUSHING4) END-STOP FOR BUSHING5) SPRING LATCH6) THROUGH CYLINDER (ON REQUEST)7) GATE

fig. fig.

INSTALLING THE ELECTRIC LOCK

Power the system and run a complete opening and closing cycle checking that:• The safety devices function properly;• The gate moves smoothly;• Good hold of the fastening brackets;• That the power cable moves freely;• The gate assembly conforms to EN 12453 and EN 12445;• For further details and information on the reference standards, visit our site: www.gibidi.com

FINAL CHECKS

9 - Fix the front bracket to the leaf with a clamp fig.8b .10- Use a spirit level to check that the operator is perfectly level.11 - Remove the operator from the front and rear bracket .12 - Fasten the front bracket .13- Unlock the operator (see unlocking device).14 - Fit the operator on the brackets.15 - Manually open and close the gate to its full opening and closing travel. The gate must move smoothly without

friction and the lead nut must not reach the mechanical end-stop during opening or closing. If otherwise, adjust the bracket positions.

It is recommended to leave at least 40-50 mm of cable free.

OPERATOR INSTALLATION

KUDA14

UK

Periodically check the gate structure, in particular:- Check functioning of the hinges;- Check that the leafs are correctly balanced. Excessive inclination of the leafs will result in faster wear of the

operator fastening brackets. Do the test by unlocking the operator and checking that the leafs do not move on their own;

- Check good functioning of the safety devices;- Unlock the operator and check that there are no points of friction along the entire travel;- Check that there is no dirt or debris on the worm screw, and if so, clean and then lubricate the worm screw with

lubricating grease.- Periodically check proper adjustment of the operator thrust force and the efficiency of the unlocking device for

manual operation (see the relative paragraph).- The safety devices installed on the system must be checked every six months.

For any unresolved malfunction, cut the power to the system and call in a qualified technician (installer). In the period when the gate is out of service, activate the manual unlocking device to allow manual opening and

MAINTENANCE

MALFUNCTIONING

KUDA 15

UK

CE Declaration of conformityThe manufacturer:

GI.BI.DI.

Via Abetone Brennero, 177/B,46025 Poggio Rusco (MN) ITALY

Declares that the products:

ELECTROMECHANICAL GEARMOTOR KUDA 150-200

Are in conformity with the following CEE Directives:

•

EMC Directive 2004/108/CE and subsequent amendments;

and that the following harmonised standards have been applied:

•

•

Date 26/05/14

S.r.l.

Directive and subsequent amendments;LVD 2006/95/CE

•

EN60335-1,

EN61000-6-1, EN61000-6-3

Moreover declares that the product must not be used until the machine in which it has been incorporated has not been declared in accordance with 2006/42/CE Directive.

The legal Representative

Michele Prandi

KUDAKUDA 150 - (15000/DX-15000/SX) Operatore elettromeccanico lineare

DISEGNI E SCHEMI

Electromechanical linear operatorDRAWINGS AND DIAGRAMS

I UK

KUDA 200 - (22000/DX-22000/SX)

KUDA2

991

IMPIANTO TIPO / TYPICAL INSTALLATION

1

23

4

5b

5a

6

7

8

8

10

10

9

9

A

A

B

5a 5b

LEFT OPERATOR-MOTOR 2OPERATORE SINISTRO-MOTORE 2

RIGHT OPERATOR-MOTOR 1OPERATORE DESTRO-MOTORE 1

B

922

DIMENSIONI OPERATORE / OPERATOR DIMENSIONS

98mm

46mm

93mm

400mm

799mm 29

mm

KUDA 200

17

0m

m

98mm

17

0m

m

93mm

640mm

360mm46mm

674mm

KUDA 150

29

mm

765mm

KUDA 3

48

35

15

9482

20

50

17Ø9

17

mm

15

mm

993

STAFFE / BRACKETS

Ø9

991

APERTURA VERSO L’INTERNO / INWARD OPENING

994

Min150mm

KUDA 150 MAX 120mm

KUDA 200 MAX 150mm

CHIUSURA / CLOSING

KUDA4

991

APERTURA VERSO L’ESTERNO / OUTWARD OPENING

995

Min 70mm

APERTURA / OPENING

991

QUOTE INSTALLATIVE / INSTALLATION DIMENSIONS

996 B

A

β°

120 130 140 150 160 170 180 190

120

130

140

150

160

170

180

190

BA

β>120°

β=110°

-120

°

β=100°-110°

β<90°

β=90°-100°

210

β<90°β=90°-1

00°

β=110°

-120

°β>120°

β=100°-110°

140 150 160 170 180 190 200

140

150

160

170

180

190

200

210

BA

KUDA150 KUDA200

KUDA 5

991

STAFFA POSTERIORE / REAR BRACKET

997a

991

STAFFA ANTERIORE / FRONT BRACKET

998a

991997a 991997a991997b

991998b

KUDA6

991

MANOVRA DI SBLOCCO OPERATORE SINISTRO / LEFT MOTOR UNLOCK MANEUVER

999a 991999b

991999c 991999d

991

MANOVRA DI SBLOCCO OPERATORE DESTRO / RIGHT MOTOR UNLOCK MANEUVER

999e 991999f

991999g 991999h

KUDA 7

6

5

3

4

7

2

1

3

45

64

3

5

1

2

7

991

COLLEGAMENTI ELETTRICI / ELECTRICAL CONNECTIONS

9910

.

991

COLLEGAMENTO ELETTROSERRATURA / ELECTRIC LOCK INSTALLATION

9911 9919912

1 2 3 4 5 86 7

J4

9 10 11 12 13 1614 15

J5 Motore 1 / Motor 1

GND

S1

5V

M1-

M1+

1 2 3 4 5 86 7

J4

9 10 11 12 13 1614 15

J5Motore 2 / Motor 2

GND

S2

5V

M2-

M2+

I UK

Apparecchiatura elettronicaISTRUZIONI PER L’INSTALLAZIONE

Electronic control unitINSTRUCTIONS FOR INSTALLATIONS

PC200 - (AS06050)

PC200

PC200

�Red warning LEDs for N.C. contacts and for programming.�Buttons on the circuit board for programming and learning the radio controls.�Automatic run time learning with simplified procedure.�Onboard radio receiver that can store up to 200 radio controls.�Control of the radio transmitter channels via jumpers.�Deceleration during opening and closing.�Deceleration speed adjustable via DIP switch.�Stop and motion inversion after intervention of the safety devices.�Anti-crushing function both at normal speed and in deceleration.�Amperometric reading of motor absorption for the anti-crushing function adjustable via DIP switch.�Pedestrian operation with fixed opening of 5 seconds.�Two N.C. inputs programmable via DIP switch as photocell 1, photocell 2, N.C. frame or as opening device.�Two possible operating logics: step-by-step with stop or condominium selectable via DIP switch.�Gate phase shift time adjustable via DIP switch.�Programming of automatic closing and pause time via DIP switch.�Provision for use with buffer batteries.�Soft-Start and Soft-Stop to limit mechanical shock.

2 - TECHNICAL SPECIFICATIONS/FUNCTIONS

1 - TECHNICAL SPECIFICATIONS

SC230 / AS05710

230 VAC single-phase 50/60 Hz

2

24 Vdc

24 Vdc 10W max

Integrated

-20°C +60°C

ENCODER

12 Vdc 10W max

Electronic control unit for automation of a double swing gate with 24VDC motors

Control unit

Power supply

No. of motors

Motor power supply

Flashlight

Radio receiver

Operating temperature

Run time

Accessory power supply

Type

WARNINGS: This product has been tested by GI.BI.DI. for full compliance with the requirements of the directives in force. GI.BI.DI. S.r.l. reserves the right to change the technical data without prior notice in relation to product development.

DISPOSAL: GI.BI.DI. advises recycling the plastic components and to dispose of them at special authorised centres for electronic components thus protecting the environment from polluting substances.

CAREFULLY READ THESE INSTRUCTIONS BEFORE PROCEEDING WITH INSTALLATION.

Thank you for choosing GIBIDI.

UK

11

PC200

991

INSTALLAZIONE APPARECCHIATURA / CONTROL BOARD INSTALLATION

991

2

PC200

991993991992

SW1SW2

ON

1 2 3 4 5 6 7 8OFF

ON

1 2 3 4 5 6 7 8OFF

F1 20A

+ -BAT 24V

24Vac

K5

K2 K3 K4K1

Q17

J2J1

DB1

R59

R60

Q11

Q14

PHASE

NEUTRALPE

D (N

O)

STAR

T (N

O)

GND

+12V

dcP

HO

T2 (N

C)

+12V

dc

PH

OT1

(NC)

GND

GND

+12V

dcGND

GND

+5Vd

c S2

17 18 19 20 21 2422 239 10 11 12 13 1614 15

+5Vd

c S1

1 2 3 4 5 86 7

JP3

JP1 JP2

LIT

LIT

M2M1

S2

S3S

YS

-lea

rnR

F-l

earn

ENCODER M1

ENCODER M2

LED1 LED2 LED3 LED4 LED5

ANTENNA

24Vdc10W MAX

LED1

SYS-learn

LED2

START-PED

LED3

LED4

PHOT1

LED5

PHOT2

RF-learn

LED STATUS

ON

OFF

FLASHING

25

26

J4 J5 J3 J7

RX

SCHEMA ELETTRICO / ELECTRICAL CONNECTIONS

J10

+ - + -

+ -+ -

LAT

LAT

3

GND

1 2 1 2

PC200

3

COLLEGAMENTO ALIMENTAZIONE / POWER SUPPLY CONNECTION

PHASE

NEUTRAL230Vac

PHASE

NEUTRAL

INTERRUTTORE DIFFERENZIALERESIDUAL-CURRENT DEVICE

INTERRUTTORE MAGNETOTERMICOOVERCURRENT CIRCUIT BREAKER

J10

4

COLLEGAMENTO MOTORE / MOTOR CONNECTION

.

4

1 2 3 4 5 86 7

J4

9 10 11 12 13 1614 15

J5Motore 2 / Motor 2

GND

S2

5V

M2-

M2+

1 2 3 4 5 86 7

J4

9 10 11 12 13 1614 15

J5 Motore 1 / Motor 1

GND

S1

5V

M1-

M1+

PC200

45

COLLEGAMENTO LAMPEGGIANTE / FLASHING LIGHT CONNECTION

LIT

LIT

24 Vdc 10W max

1 2 3 4 5 86 7

J4

6

COLLEGAMENTO ELETTROSERRATURA / ELECTRIC LOCK CONNECTION

1 2 3 4 5 86 7

J4

LAT

LAT

+ -

+ -

PED

(N

O)

STAR

T

(NO)

GND

COLLEGAMENTO DISPOSITIVI DI COMANDO / CONTROL DEVICES CONNECTION

47

17 18 19 20 21 2422 23

J3

5

PC200

DIP SWITCH SW2_1-2

48CO

NS

ULTA

RE

IL MA

NU

ALE

DE

LLE F

OTO

CE

LLULE

PE

R M

AG

GIO

RI D

ET

TAG

LI / RE

FE

R TO

TH

E P

HO

TOC

ELLS

MA

NU

AL F

OR

DE

TAILE

D C

ON

NE

CT

ION

DIA

GR

AM

S

2 3

RXTX

M1

1 23 4

M2

1 2 3

RXTX

M1

1 23 4

M2

1

( AU02000 )

17 18 19 20 21 2422 23

J3

9 10 11 12 13 1614 15

J5

GND

+12V

dcP

HO

T1 (N

C)GND

+12V

dc

2 3

RXTX

M1

1 23 4

M2

1 2 3

RXTX

M1

1 23 4

M2

1

( AU02000 )

17 18 19 20 21 2422 23

J3

9 10 11 12 13 1614 15

J5

GND

GND

+12V

dc

+12V

dcP

HO

T2 (N

C)

SW2ON

1 2OFF

PHOTO1

PHOTO2

1 3 42

TX

1 3 4 52

RX

1 3 42

TX

1 3 4 52

RX

( AU01900 )

17 18 19 20 21 2422 23

J3

9 10 11 12 13 1614 15

J5

GND

+12V

dcP

HO

T1 (N

C)GND

+12V

dc PHOTO1

1 3 42

TX

1 3 4 52

RX

1 3 42

TX

1 3 4 52

RX

( AU01900 )

17 18 19 20 21 2422 23

J3

9 10 11 12 13 1614 15

J5

GND

+12V

dc

PH

OT2

(NC)GN

D

+12V

dc PHOTO2

6

PC200

49

2 3

RXTX

M1

1 23 4

M2

1 2 3

RXTX

M1

1 23 4

M2

1

( AU02000 )

17 18 19 20 21 2422 23

J3

9 10 11 12 13 1614 15

J5

GND

+12V

dcP

HO

T1 (N

C)GND

+12V

dc

SW2ON

1 2OFF

PHOTO1

1 3 42

TX

1 3 4 52

RX

1 3 42

TX

1 3 4 52

RX

( AU01900 )

17 18 19 20 21 2422 23

J3

9 10 11 12 13 1614 15

J5

GND

+12V

dcP

HO

T1 (N

C)GND

+12V

dc PHOTO1

NC

NC

NC

GND

PH

OT2

(NC)

17 18 19 20 21 2422 23

J3

COSTA/

SAFETY EDGE

CO

NS

ULTA

RE

IL MA

NU

ALE

DE

LLE F

OTO

CE

LLULE

PE

R M

AG

GIO

RI D

ET

TAG

LI / RE

FE

R TO

TH

E P

HO

TOC

ELLS

MA

NU

AL F

OR

DE

TAILE

D C

ON

NE

CT

ION

DIA

GR

AM

S

DIP SWITCH SW2_1-2

7

PC200

410

SW2ON

1 2OFF

NC

NC

NC

GND

PH

OT1

(NC)

17 18 19 20 21 2422 23

J3

COSTA/

SAFETY EDGE

CO

NS

ULTA

RE

IL MA

NU

ALE

DE

LLE F

OTO

CE

LLULE

PE

R M

AG

GIO

RI D

ET

TAG

LI / RE

FE

R TO

TH

E P

HO

TOC

ELLS

MA

NU

AL F

OR

DE

TAILE

D C

ON

NE

CT

ION

DIA

GR

AM

S

2 3

RXTX

M1

1 23 4

M2

1 2 3

RXTX

M1

1 23 4

M2

1

( AU02000 )

17 18 19 20 21 2422 23

J3

9 10 11 12 13 1614 15

J5

GND

GND

+12V

dc

+12V

dcP

HO

T2 (N

C) PHOTO2

1 3 42

TX

1 3 4 52

RX

1 3 42

TX

1 3 4 52

RX

( AU01900 )

17 18 19 20 21 2422 23

J3

9 10 11 12 13 1614 15

J5

GND

+12V

dc

PH

OT2

(NC)GN

D

+12V

dc PHOTO2

DIP SWITCH SW2_1-2

8

PC200

411

2 3

RXTX

M1

1 23 4

M2

1 2 3

RXTX

M1

1 23 4

M2

1

( AU02000 )

17 18 19 20 21 2422 23

J3

9 10 11 12 13 1614 15

J5

GND

+12V

dcP

HO

T1 (N

C)GND

+12V

dc

SW2ON

1 2OFF

PHOTO1

1 3 42

TX

1 3 4 52

RX

1 3 42

TX

1 3 4 52

RX

( AU01900 )

17 18 19 20 21 2422 23

J3

9 10 11 12 13 1614 15

J5

GND

+12V

dcP

HO

T1 (N

C)GND

+12V

dc PHOTO1

CO

NS

ULTA

RE

IL MA

NU

ALE

DE

LLE F

OTO

CE

LLULE

PE

R M

AG

GIO

RI D

ET

TAG

LI / RE

FE

R TO

TH

E P

HO

TOC

ELLS

MA

NU

AL F

OR

DE

TAILE

D C

ON

NE

CT

ION

DIA

GR

AM

S

COLLEGAMENTO OROLOGIO /

EXTERNAL CLOCK

SPIRA MAGNETICA /

ELECTROMAGNETIC DETECTOR

GND

PH

OT2

(NC)

17 18 19 20 21 2422 23

J3

GND

PH

OT2

(NC)

17 18 19 20 21 2422 23

J3

DIP SWITCH SW2_1-2

9

PC200

ESEMPI IMPOSTAZIONE TASTI RADIOCOMANDO / TRANSMITTER BUTTONS SET UP EXAMPLES

412

JP3 START

PED

JP3

START

PED

JP3 START

PED

START

PEDJP3

10

PC200 11

CONFIGURAZIONI AVANZATE JUMPER JP3 / ADVANCED JP3 JUMPER CONFIGURATIONS

413

JP3 TRANSMITTER

START

PED PED

START

NOTE / NOTES

PC200

3 - INSTALLATION WARNINGS

4 - WARNINGS FOR THE USER

�In the event of an operating fault or failure, cut the power upstream of the control unit and call Technical Service. Periodically check functioning of the safety devices. Any repairs must be carried out by specialised personnel using original and certified materials.

�The product may not be used by children or persons with reduced physical, sensorial or mental capacities, or lacking experience and knowledge, unless appropriately instructed.

�Do not access the circuit board for adjustments and/or maintenance.

• Before proceeding with installation, fit a differential magnetothermal switch with a maximum capacity of 10A upstream of the system. The switch must guarantee omnipolar separation of the contacts with an opening distance of at least 3mm.To prevent possible interference, differentiate and always keep the power cables (minimum cross-section 1.5 mm²) separate from the signal cables (minimum cross-section 0.5 mm²).Make the connections referring to the following tables and to the attached screen-print. Be extremely careful to connect in series all the devices that are connected to the same N.C. (normally closed) input, and in parallel all the devices that share the same N.O. (normally open) input.Incorrect installation or improper use of the product may compromise system safety.Keep all the materials contained in the packaging away from children since they pose a potential hazard.The manufacturer declines all responsibility for improper functioning of the automated device if the original components and accessories suitable for the specific application are not used.When installation is complete, always carefully check proper functioning of the system and the devices used.This instruction manual addresses professionals qualified to install “live equipment” and therefore requires good technical knowledge and installation in compliance with the regulations in force.Maintenance must be carried out by qualified personnel.Before carrying out any cleaning or maintenance operation, disconnect the control unit from the mains.The control unit described in this document may only be used for the purpose for which it was designed.Check the intended end use and take all the necessary safety precautions.Use of the products for purposes different from the intended use has not been tested by the manufacturer and is therefore on full responsibility of the installer.Mark the automated device with visible warning plates.Warn the user that children or animals should not play or stand near the gate.Appropriately protect the dangerous points (for example, using a sensitive frame).

•

•

••

••

•••••

•••

WARNING: IMPORTANT SAFETY INSTRUCTIONS.It is important to follow these instructions to safeguard persons.Keep this instruction manual.

12

UK

PC200

Description

J4

Terminal

FLASHLIGHT power supply 24 VDC MAX 10W.1

Position Signal

LIT+

FLASHLIGHT power supply 24 VDC MAX 10W.2 LIT-

6 - ELECTRICAL CONNECTIONS: TERMINAL BOARDS

Electric lock power supply 24 VDC.3 LAT+

Electric lock power supply 24 VDC.4 LAT-

Motor 1 +5 M1+

Motor 1 -6 M1-

Motor + 2 7 M2+

Motor 2 -8 M2-

J5

Motor 1 ENCODER +5VDC power supply.9 5V

Motor 1 ENCODER signal.10 S1

Motor 1 ENCODER power and signal common.11 GND

Motor 2 ENCODER +5VDC power supply.12 5V

Motor 2 ENCODER signal.13 S2

Motor 2 ENCODER power and signal common.14 GND

External accessory power supply +12VDC MAX 10W.15 +12V

External accessory power common.16 GND

J3

START input (N.O.)17 DKEY

PEDESTRIAN input (N.O.)18 SKEY

19 GND

Programmable safety device input (N.C.), DEFAULT = PHOTOCELL 120 PHOT1

21

External accessory power and signal common.22 GND

23

24

J7Antenna braid input25 GND

Antenna signal input26 ANTENNA

5 - ELECTRICAL CONNECTIONS: CONNECTORS

Description

J1

Terminal

0 VAC from transformer1

Position

24 VAC from transformer2

J2+ Battery 24V1

- Battery 24V2

External accessory power supply +12VDC MAX 10W.+12V

Programmable safety device input (N.C.), DEFAULT = PHOTOCELL 2PHOT2

+12V External accessory power supply +12VDC MAX 10W.

External accessory power and signal common.

15A TF1

DescriptionPosition Value Type

7 - PROTECTION FUSES

Protects the circuit board

UK

13

PC200

DescriptionDIP StatusFunction

9 - DIP SWITCH SW1

The settings are stored during the rest phase (gate closed).

The default settings are highlighted in the boxes with grey background.

Disables the deceleration function.

DIP 1Enables deceleration during opening and closing.The deceleration speed is adjusted with the DIP switch SW2_6.

ON

DECELERATION

OFF

DIP 2DIP 3

OFFOFF

OFFON

ONOFF

ONON

ANTI-CRUSHING THRESHOLD

Very high sensitivity.

High sensitivity

Medium sensitivity

Low sensitivity

DIP 4DIP 5DIP 6

OFFOFFOFF

PAUSE TIME

Automatic closing disabled.

OFFOFFON

3 seconds.

OFFONOFF

10 seconds.

OFFONON

20 seconds.

ONOFFOFF

40 seconds.

ONOFFON

60 seconds.

ONONOFF

120 seconds.

ONONON

300 seconds.

8- WARNING LEDs

DescriptionPosition Colour Signal

Short flash every second: at rest in one-motor mode. Double flash every second: at rest in two-motor mode. Long flash every second: during time learning. On fixed: gate travel learning procedure not executed or failed.

Comes on when the START or PEDESTRIAN control is activated from the terminal board or the receiver.

Always off. Comes on when the contact of terminal 20 is opened.

LED1

LED2

LED3

RED

RED

RED

-

START-PED

PHOT 1

LED4 RED PHOT 2 Always off. Comes on when the contact of terminal 23 is opened.

LED5 RED Receiver Always off. Comes on when receiving a signal from the receiver.

14

UK

PC200

8 - DIP SWITCH SW1

ONSTEP-BY-STEP WITH STOP

OFFCONDOMINIUM

Operation in response to the START command:

�Gate closed OPENS

�During opening STOPS→�Gate open CLOSES→�During closing STOPS→�After a STOP inverts the motion→

→

Operation in response to the START command:

�Gate closed OPENS

�During opening UNINFLUENTIAL→�Gate open Reloads the automatic closing time if automatic closing →

is enabled, otherwise it closes.

→

DescriptionDIP StatusFunction

DIP 7

DIP 8

Enables pre-flashing of 3 seconds before motor activation during opening and closing.

Disables pre-flashing.

ON

OFF

PRE-FLASHING

10 - DIP SWITCH SW2

The settings are stored during the rest phase (gate closed).

The default settings are highlighted in the boxes with grey background.

DescriptionDIP StatusFunction

Terminal 20 functions as PHOTOCELL 1 input.Terminal 23 functions as PHOTOCELL 2 input.

DIP 1DIP 2

OFFOFF

TERMINALS 20 and 23 PROGRAMMING

Terminal 20 functions as PHOTOCELL 1 input.Terminal 23 functions as N.C. FRAME input.

ONOFF

Terminal 20 functions as PHOTOCELL 1 input.Terminal 23 functions as OPEN input.

OFFON

Terminal 20 functions as N.C. FRAME input.Terminal 23 functions as PHOTOCELL 1 input.

ONON

DIP 3DIP 4

OFFOFF

GATE PHASE SHIFT TIME

Motor 2 delay during opening: 2 seconds.Motor 1 delay during closing: 3 seconds.

ONOFF

Motor 2 delay during opening: 2 seconds.Motor 1 delay during closing: 5 seconds.

OFFON

Motor 2 delay during opening: 3 seconds.Motor 1 delay during closing: 4 seconds.

ONON

Motor 2 delay during opening: 3 seconds.Motor 1 delay during closing: 6 seconds.

UK

15

PC200

10 - DIP SWITCH SW2

DIP 5

DescriptionDIP StatusFunction

WATER HAMMER

Disables the water hammer function.

Enables the water hammer function during opening to help electric lock release.

Operation: at the START command, the following will occur in sequence:- electric lock activation;- closing pulse of 1 sec;- opening;- electric lock release after 2 sec.

ON

OFF

DIP 6

Deceleration speed equal to 50% of the maximum speed.

ONDECELERATION

SPEEDOFF

Deceleration speed equal to 70% of the maximum speed.

DIP 7

ONMOVEMENT

SPEEDOFF

Speed during normal movement equal to 100% of the maximum speed.

Speed during normal movement equal to 70% of the maximum speed.

DIP 8

ON

NUMBER OF MOTORS OFF

System configured for 2 motors.

System configured for 1 motor.

11 - TERMINALS 20 and 23 OPERATING MODE

GATE CLOSED

GATE OPEN

DURING CLOSING

DURING OPENING

GATE STATUS EFFECT

PHOTOCELL 1

-

-

RELOADS THE PAUSE TIME

OPENS

GATE CLOSED

GATE OPEN

DURING CLOSING

DURING OPENING

GATE STATUS EFFECT

PHOTOCELL 2

-

STOPS UNTIL RELEASE, THEN OPENS

RELOADS THE PAUSE TIME

OPENS

16

UK

PC200

13 - ONBOARD RADIO RECEIVER CONTROL

Storing a new transmitter in memory:1- Press and hold down the RF-learn button for 3 seconds.2- LED 5 will come on.3- Press button 1 of the radio control to be stored for 2 seconds.4- LED 5 will flash 3 times and the new radio control is stored.5- LED 5 will stay on for another 10 seconds; during this period, you can store other transmitters, restarting from

step 3.

Clearing the memory:1- Press and hold down the RF-learn button for 10 seconds.2- LED 5 will initially come on and then go off after 10 seconds.3- All the transmitters have now been deleted.

Assigning START and PED commands to the transmitter buttons:Refer to Figure 12.

GATE CLOSED

GATE OPEN

DURING CLOSING

DURING OPENING

GATE STATUS EFFECT

N.C. FRAME

-

-

RELOADS THE PAUSE TIME

STOPS, INVERTS THE MOTION FOR 2 SECONDS, STOPS UNTIL RELEASE, THEN OPENS

GATE CLOSED

GATE OPEN

DURING CLOSING

DURING OPENING

GATE STATUS EFFECT

OPENING DEVICE

-

RELOADS THE PAUSE TIME

OPENS

12 - TERMINALS 20 and 23 OPERATING MODE

STOPS, INVERTS THE MOTION FOR 2 SECONDS, STOPS UNTIL RELEASE, THEN CLOSES

OPENS

UK

17

PC200

DESRCIZIONE MENU ( A ) 15 -TROUBLESHOOTING

The gate does not move after a START command.

�Check that LED3 and LED4 are off; if not, check the devices connected to terminals 20 and 23.

�Check that LED1 is not on fixed; if it is, carry out a new gate travel learning procedure.

�Check fuse F1.�Check that the battery voltage is not below 22VDC.

The transmitter capacity is very low. Check that terminals 25 and 26 are well secured.

The gate does not fully open/close. Check the motor and encoder connections.

DESRCIZIONE MENU ( A ) 14 - GATE TRAVEL LEARNING

If using two motors, the DIP switch SW2_8 must be ON.If using only one motor, it must be connected to the terminals M1 and the DIP switch SW2_8 must be OFF.Intervention of any anti-crushing or START-PED command safety device during the learning phase results in the learning process being interrupted and exited and it will have to be repeated.

�

�

Movements during learning with 1 motor:�Motor 1 closes until meeting the mechanical end-stops on the ground.�Motor 1 opens until meeting the mechanical end-stops on the ground.�Motor 1 closes until meeting the mechanical end-stops on the ground.�End of learning; LED1 will flash briefly once a second.

Learning procedure:Release the operators and move the gates to halfway their travel.

�Lock the operators.�Check that the mechanical opening and closing stops are present on the ground.�Remove any obstacles in the range of action of the automated device.�Check that LED2, LED3, LED4 and LED5 are off.�Press and hold down the SYS-learn button for 3 seconds.�LED1 will start flashing with a long flash once a second.�Press button 1 of the radio control or give a START pulse from the terminal board.

Movements during learning with 2 motors:Motor 2 closes until meeting the mechanical end-stops on the ground.

�Motor 1 closes until meeting the mechanical end-stops on the ground.�Motor 1 opens until meeting the mechanical end-stops on the ground.�Motor 2 opens until meeting the mechanical end-stops on the ground.�Motor 2 closes until meeting the mechanical end-stops on the ground.�Motor 1 closes until meeting the mechanical end-stops on the ground.�End of learning; LED1 will flash twice a second.

18

UK

PC200

EC Declaration of conformityThe manufacturer:

GI.BI.DI.

Via Abetone Brennero, 177/B,46025 Poggio Rusco (MN) ITALY

Declares that the product:PC200 ELECTRONIC CONTROL UNIT

is in conformity with the following EEC Directives:

•

and that the following harmonised standards have been applied:

•

•

Date 26/05/14

S.r.l.

LVD Directive 2006/95/EC and subsequent amendments

• EMC Directive 2004/108/EC and subsequent amendments

EN60335-1,

EN61000-6-2, EN61000-6-3 Legal Representative

Michele Prandi

UK

19

GI.BI.DI. S.r.l.

46025 Poggio Rusco (MN) - ITALY

Tel. +39.0386.52.20.11

Fax +39.0386.52.20.31

E-mail: info@gibidi.com

Numero Verde: 800.290156

Via Abetone Brennero, 177/B

w w w . g i b i d i . c o m

Co

d. A

IC8

79

2 -

06

/20

14

- R

ev.

00