air improvement resources technical committee.ppt

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  • 7/25/2019 Air Improvement Resources Technical Committee.ppt

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    TXI

    DRAFT

    Air Improvement Resources TechnicalCommittee

    August 14th, 2006

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    Emissions from the Existing and ProposedKilns at TXI Hunter Cement Plant DRAFT

    Daily ncontrolle! "missions# values are calculate! $y !ivi!ing %orst&case uncontrolle! ven!orspeci'ication# annual emissions as they appear in the initial permit application $y (6)*

    +CR - +elective on&Catalytic Re!uction 'or !ry process cement .ilns* rea or Ammonia is in/ecte!ithout the use o' a catalyst* Control Technologies 'or the Cement In!ustry* +ept* 13, 2000* Availa$le onlinehttp55*epa*gov5ttn5naas5o7one5rto5'ip5!ata5cement*p!'

    8iln 2 9ourly uncontrolle! permitte! cap is 0*(06 tons5hour hich oul! result :*() tons over anin!ivi!ual 24 hour perio!

    Emis. Rate

    (lbs. / ton of

    Clinker)

    NOx Emis.

    (tons / day)

    Emis. Rate

    (lbs. / ton of

    Clinker)

    NOx Emis.

    (tons / day)

    UncontrolledEmissions

    2.87 .! 2.!" !.2# 7.54 4.20

    $NCR %.&" 2.27 %.&" .! 5.61 2.27

    Increase in

    NOx

    emissions

    (tons/day)

    Control

    'iln % (Existin) 'iln 2 (roosed)Total NOx

    Emissions

    (tons/day)

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    Maximum inrease in pea! "#hour o$onedue to the ne% TXI plant& '(()

    4&County "arly Action Compact Region ;ear, Comal, e!eral, +tate, an! ?ocal +I@ cre!ita$le control measures

    $et. %" $et. %* $et. %7 e!t. 1" $et. %& $et. 2#

    Uncontrolled Emissions +

    !.2# tons/day#.8! #.8* %.#& 2.6" #. %.2%

    $NCR + 2.27 tons/day #.!& #."% #.* 1.60 #." #.7"

    ,ncrease in 8+-or oone a0erae1 2##7 (b.)3, Emission ,ncrease

    $cenarios

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    Inrease in *an Antonio regional "#hour o$onedesign +alue due to the ne% TXI plant& '(()

    &hour o7one average, pp$*

    DRAFT

    =o!eling inclu!es all >e!eral, +tate, an! ?ocal +I@ cre!ita$le control measures

    3, Emission ,ncrease

    $cenariosC45$ 2 C45$ "8

    Uncontrolled Emissions +

    !.2# tons/day#.##& #.#!2

    $NCR + 2.27 tons/day #.##* #.#2"

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    DRAFT

    TXI ,-.'( t/da01using '(() model

    TXI ,'.') t/da01using '(() model

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    6 $-aded areas reresent 8+-or non+

    attainment conties

    6 -e recent annonced 8 additional

    ne 3U lants are i ron 19ake Creek 1 5artin 9ake !1

    5onticello !1 5oran Creek 71

    radin-ose 1 radin-ose !1

    :alley !

    6 ;ra-ic does not s-o roosed

    3U emission redctions (

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    Maximum inrease in pea! "#hour a+erage o$onedue to the ne% TXI plant& '(() model

    4&County "arly Action Compact Region ;ear, Comal, e!eral, +tate, an! ?ocal +I@ cre!ita$le control measures

    Does not inclu!e any changes to Chemical ?ime @ermit ne construction may occur

    +ept* 1) +ept* 16 +ept* 1: +ept* 1 +ept* 13 +ept* 20

    TBI 4*20 tons5!ay 0*4 0*6 1*03 '.2" 0*30 1*21

    TBI 2*2: tons5!ay 0*43 0*)1 0*6( 3.2( 0*)( 0*:)

    All ne @oint +ources E

    TBI 4*20 tons5!ay0*) 0*6 1*10 '.)- 0*3: 1*(0

    All ne @oint +ources E

    TBI 2*2: tons5!ay 0*): 0*)1 0*64 3.24 0*61 0*4

    e @oint +ourcesIncrease in &hour o7one average, 200: pp$*

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    Inrease in "#hour o$one design +alue due to ne%point soures& '(() model

    &hour o7one average, pp$*

    DRAFT

    200: @ro/ecte! &hour Design Falue 'or CA=+ 2( - 4*2 pp$*

    200: @ro/ecte! &hour Design Falue 'or CA=+ ) - 1*3: pp$*

    =o!eling inclu!es all >e!eral, +tate, an! ?ocal +I@ cre!ita$le control measures

    Does not inclu!e any changes to Chemical ?ime @ermit ne construction may occur

    CA=+ +tationTXI ,-.'(

    tons/da01

    TXI ,'.')

    tons/da01

    All ne% Point

    *oures 5 TXI

    ,-.'( tons/da01

    All ne% Point

    *oures 5 TXI

    ,'.') tons/da01

    CA=+ 2( (.((6 (.((2 (.(4( (.(-)

    CA=+ ) (.(-' (.('4 (.("4 (.(2)

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    DRAFT

    All ne% Point soures and TXI,'.') t/da01& '(() model

    Does not inclu!e any changes to Chemical ?ime @ermit ne construction may occur

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    DRAFT

    7ase Case Model&Max. 8$one& '(()

    All ne% Point soures and TXI ,'.')t/da01& Max. 8$one& '(() model

    Does not inclu!e any changes to Chemical ?ime @ermit ne construction may occur

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    DRAFT

    7ase Case Model&Max. 8$one& '(()

    All ne% Point soures and TXI ,'.')t/da01& Max. 8$one& '(() model

    Does not inclu!e any changes to Chemical ?ime @ermit ne construction may occur

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    DRAFT

    R2 is a measure o' the percentage o' eplaine! variation in the !epen!ent varia$le that ta.es into account the

    relationship $eteen the num$er o' cases an! the num$er o' in!epen!ent varia$les in the regression mo!el*#http55*state*tn*us5tacir5>iscal Capacity5%or.shop5

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    DRAFT

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    7a! Tra9etories for All 8$one Exeedane Da0s&7a! Tra9etories for All 8$one Exeedane Da0s&366) : '((;366) : '((;

    DRAFT

    7ased on hourl0

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    Estimated Area

    For Most

    Frequent

    High Ozone

    ; . @ $ D ' ll

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    ;ac. Tra/ectory @ercentage $y Direction 'or All;ac. Tra/ectory @ercentage $y Direction 'or All7one "cee!ance Days, 133: H 200(7one "cee!ance Days, 133: H 200(

    DRAFT

    ;ase! on hourly $ac. tra/ectory

    counts in the )0 mile $ins

    *E

    E

    =E

    ?ind

    DiretionPerentage Count0

    +" ;'.6> %ilson

    " '-.'>

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    Additional Permitted Emissions from the =e% Kilnat TXI Hunter Cement Plant DRAFT

    Daily ncontrolle! "missions# +cenario 1 values are calculate! $y !ivi!ing %orst&case uncontrolle!ven!or speci'ication# annual emissions as they appear in the permit application $y (6)*

    +CR - +elective on&Catalytic Re!uction 'or !ry process cement .ilns* rea or Ammonia is in/ecte!ithout the use o' a catalyst* Control Technologies 'or the Cement In!ustry* +ept* 13, 2000* Availa$le onlinehttp55*epa*gov5ttn5naas5o7one5rto5'ip5!ata5cement*p!'

    8iln 2 9ourly orst case hourly uncontrolle! is 0*(06 tons5hour or :*() tons o' 'or 24 hours

    "mission Rate

    l$s*5ton o'

    8lin.er

    "mission

    tons5!ay

    "mission Rate

    l$s*5ton o'

    8lin.er

    "mission

    tons5!ay

    ncontrolle!

    "missions2*: (*(4 2*4) 4*20 ).4- -.'(

    +CR 1*3) 2*2: 1*3) (*(4 4.23 '.')

    +cenario

    Inrease in

    =8x emissions

    ,tons/da01

    8iln 28iln 1Total =8x

    Emissions

    ,tons/da01

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    Maximum inrease in pea! "#hour o$one due to thene% TXI plant& '(()

    4 County "AC Region

    DRAFT

    =o!eling inclu!es all >e!eral, +tate, an! ?ocal +I@ cre!ita$le control measures

    +ept* 1) +ept* 16 +ept* 1: *ept. 3" +ept* 13 +ept* 20

    4*20 tons5!ay 0*4 0*6 1*03 '.2" 0*30 1*21

    +CR & 2*2: tons5!ay 0*43 0*)1 0*6( 3.2( 0*)( 0*:)

    Increase in &hour o7one average, 200: pp$*TBI "mission Increase

    +cenarios

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    Inrease in "#hour o$one design +alue due to thene% TXI plant& '(()

    &hour o7one average, pp$*DRAFT

    =o!eling inclu!es all >e!eral, +tate, an! ?ocal +I@ cre!ita$le control measures

    CA=+ +tation

    TXI emissions

    inrease of -.'(

    tons/da0

    TXI emissions

    inrease of '.')

    tons/da0

    CA=+ 2( (.((6 (.((2

    CA=+ ) (.(-' (.('4