alberti turbodrill-turboflex 14.0...98 155.6! when air is supplied through the spindle, a pull stud...

350

7918

4

13186

ER40 3/30

45Ø8

0

Ø25

11

20 Thompson Rd | East Windsor | CT 060881.800.249.5662 | 860.623.4132 Fax

www.komaprecision.com | [email protected]

TURBODRILL/TURBOFLEX

350

0

10

Ø25

Ø25

79

Alberti

53

www.komaprecision.com • [email protected] • 1-800-249-5662

Alberti

1

Alberti TURBODRILL & TURBOFLEX Air Driven Tools

T U R B O D R I L L & T U R B O F L E X


Alberti

2

TURBODRILLp. 3-5

TURBOFLEXp. 7-18

TURBODRILLACCESSORIESp. 6

TURBOFLEXACCESSORIESp. 19-20

ALBERTIPROFILEp. 21-22

ALBERTI: A Complete Range of Productivity Tooling Without Comparison

ALBERTI has been manufacturing angle heads since 1986. Within a few years ALBERTI tooling became internationally renown for precision, quality, and reliability. Available tools include over 50 different types of standard angle heads and more than 250 types of standard live tools. ALBERTI innovation and passion for perfection has made it the world leader in precision tooling.

With over 12,000 angle heads and live tools installed, KOMA Precision is the world’s largest supplier for ALBERTI - the originator and the foremost innovator of productivity tooling.

T A B L E O F C O N T E N T S


Alberti

3

ALBERTI Turbodrill models are compact, ultra high speed air driven tools especially suited for compact vertical machining centers.

Turbodrill tools are offered in four versions: • TDS-NR-601: an axial model with air supplied through the spindle. • TD-NR-601: an axial model with air supplied through the spindle or a stop block. • TD-NR-601-30: an axial model with air supplied through the spindle or a stop block. • TD-RA-200: a 90° model with air supplied through the spindle or a stop block.

An optional conversion kit is available to transform a TD-NR-601-30 to a TD-RA-200.

Compact Ultra HighSpeed NSK® OutputAir Driven Tools

T U R B O D R I L L : C O M P A C T A I R D R I V E N T O O L S


Alberti

4

Air input frommachine tool spindle90 psi maximum

ø45

ø42

ø22.8

64

Pull stud withthrough hole

BT30 Shank

2424ø4

5

17

ø16

8°

18.8

24.8 5

137.6

91.3

ø42

10564

ø22.8

65

46.3

BT30 Shank

Air input 90 psi max.

29.5

TD-NR-601

TDS-NR-60198

155.6

! When air is supplied through the spindle,a pull stud with a through hole is required.

Technical Data

TDS-NR-601Tool RPM maximum 58,000 Reduction Ratio 1/1NSK Output RPM 58,000 Air Pressure 90 psi max.Air Motor AM-600 Air Consumption 5.65 cfmNSK Output Tool NR-601 Weight 2.7 lbsPower 0.10 HP Collet CHM

TD-NR-601Tool RPM maximum 58,000 Reduction Ratio 1/1NSK Output RPM 58,000 Air Pressure 90 psi max.Air Motor AM-600 Air Consumption 5.65 cfmNSK Output Tool NR-601 Weight 4.1 lbsPower 0.10 HP Collet CHM

Included with Tool: Storage Case • Wrenches •Grease • Instruction Manual

Dimensional Drawing

T U R B O D R I L L T D S - N R - 6 0 1 • T D - N R - 6 0 1


Alberti

5

ø38

Minimum diameterwithout tool

113.62424 8.7

ø45

1765

ø22.8

ø16

8°

18.8

24.8 5

13.5

35.1

15

ø17.4

BT30 Shank

29.5

2424

17

ø16

8°

18.8

24.8 5

84.8

ø42

65

BT30 Shank

29.5

TD-NR-601-30

TD-RA-200



ø22.8

! An optional conversion kit is available to transform a TD-NR-601-30 to a TD-RA-200.

! When air is supplied through the spindle,a pull stud with a through hole is required.

Technical Data

TD-RA-200Tool RPM maximum 30,000 Reduction Ratio 1/1.5NSK Output RPM 20,000 Air Pressure 90 psi max.Air Motor AM-310 Air Consumption 7.98 cfmNSK Output Tool RA-200 Weight 4.1 lbsPower 0.14 HP Collet CHS

TD-NR-601-30Tool RPM maximum 30,000 Reduction Ratio 1/1NSK Output RPM 30,000 Air Pressure 90 psi max.Air Motor AM-310 Air Consumption 7.98 cfmNSK Output Tool NR-601 Weight 4.1 lbsPower 0.14HP Collet CHM


T D - N R - 6 0 1 - 3 0 • T D - R A - 2 0 0


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COLLETSCHS (for TD-RA-200)

Model Inside Diameter (mm)GP-59027-00 0.8GP-59028-00 0.9GP-59029-00 1.0GP-59030-00 1.1GP-59031-00 1.2GP-59032-00 1.3GP-59033-00 1.4GP-59034-00 1.5GP-59012-00 1.6GP-59035-00 1.7GP-59036-00 1.8GP-59037-00 1.9GP-59016-00 2.0GP-59038-00 2.1GP-59039-00 2.2GP-59040-00 2.3GP-59041-00 2.35GP-59042-00 2.4GP-59013-00 2.5GP-59043-00 2.6GP-59044-00 2.7GP-59045-00 2.8GP-59046-00 2.9GP-59009-00 3.0GP-59011-00 3.175

COLLETSCHM (for TDS-NR-601 • TD-NR-601/601-30)

Model Inside Diameter (mm)GP-59073-00 0.3GP-59074-00 0.4GP-59075-00 0.5GP-59076-00 0.6GP-59077-00 0.7GP-59078-00 0.8GP-59079-00 0.9GP-59080-00 1.0GP-59081-00 1.1GP-59082-00 1.2GP-59083-00 1.3GP-59084-00 1.4GP-59085-00 1.5GP-59086-00 1.6GP-59087-00 1.7GP-59088-00 1.8GP-59089-00 1.9GP-59090-00 2.0GP-59091-00 2.1GP-59092-00 2.2GP-59093-00 2.3GP-59094-00 2.35GP-59095-00 2.4GP-59096-00 2.5GP-59097-00 2.6GP-59098-00 2.7GP-59099-00 2.8GP-59100-00 2.9GP-59101-00 3.0GP-59102-00 3.175

OPTIONAL AIR LINE KIT

490 mm

320 mm

Stop Block w/Air Valve

Air Through Spindle

OPTIONAL AIR LINE KIT OPTIONAL TURBODRILL STOP BLOCKOPTIONAL TURBODRILL STOP BLOCK

T U R B O D R I L L A C C E S S O R I E S & O P T I O N S


Alberti

ALBERTI Turbofl ex models are a line of high speed air driven tools designed to be used on machining centers equipped with automatic tool changers. The orientation ring and the arrester arm, which carries the arrester pin, can both be rotated through 360°. This allows easy adjustment of the drive taper and head relative to a stop block mounted on the machining center spindle housing.

7

Ultra High Speed NSK® Output Air Driven Tools

T U R B O F L E X : A I R D R I V E N T O O L S


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High Speed Tools up to 58,000 RPM (Pages 9-10)

TF-RA-20020,000 RPM

TF-RA-10011,230 RPM

TF-NR-60158,000 RPM

TF-NR-235158,000 RPM

TF-NR-30130,000 RPM

TF-NR-30330,000 RPM

TF-RA-271E12,000 RPM

TF- RA-151E6,740 RPM

TF-NR-3060S18,000 RPM

TF-RAX-271E12,000 RPM

AM-600.1 HP Air Motor




CHM Collet

CHK Collet

CHM Collet

CHK Collet

CHS Collet

CH8 Collet

CHS Collet

CH8 Collet

CHK Collet

CHK Collet



T U R B O F L E X T O O L S / N S K ® O U T P U T S


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Technical Data Torque Speed

Optional Drive Shanks*

TF-NR-601Tool RPM Maximum 58,000 Reduction Ratio 1/1NSK Output RPM 58,000 Air Pressure 90 psi max.Air Motor AM-600 Air Consumption 5.65 cfmNSK Output Tool NR-601 Weight 8.8 lbsPower 0.1 HP Collet CHM

Torque-Speed Chart AM-600.044

.037

.030

.022

.015

.007

00 10 20 30 40 50 60

Torq

ue (f

t.lbs.)

RPM x 1,000

Spindle Runout

2 μCoolant may be used

while machining.

SHANK DIN-69871 / CAT MAS / BT HSK CAPTO KMSize 30 40 50 30 40 50 63/80 100 C5/C6 C8 50/63

I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*)S Flange Spacing (mm) 35 35 35 30 35 41 42 45 38 40 40

*optional

Non interchangeable input drive shank

DIN-69871ISO 30/40/50

CAT30/40/50

MAS-BT30/40/50

HSK63/80/100

CAPTOC5/C6/C8

KM50/63

*

*

164.9

Air inputmax. 90 psi

77.343.6 44

ø60

ø22.8 ø3

126.8

35

5.5 Release Stroke

98.8

ø90

ø40

ø18

10°

2045

ø18

Dimensional Drawing & Optional Drive Shanks*

Coolant Option Spindle Runout

Dimensional Drawing*


T F - N R - 6 0 1


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Technical Data




*optional


.037

.030

.022

.015

.007

00 10 20 30 40 50 60

Torq

ue (f

t.lbs.)

RPM x 1,000

Spindle Runout


while machining.

TF-NR-2351Tool RPM Maximum 58,000 Reduction Ratio 1/1NSK Output RPM 58,000 Air Pressure 90 psi max.Air Motor AM-600 Air Consumption 5.65 cfmNSK Output Tool NR-2351 Weight 8.8 lbsPower 0.1 HP Collet CHK


DIN-69871ISO 30/40/50

CAT30/40/50

MAS-BT30/40/50

HSK63/80/100

CAPTOC5/C6/C8

KM50/63

*

* Air inputmax. 90 psi

174.453.1 77.3 44

4520

ø6ø60

136.3ø1

8

5.5 Release Stroke

35111.6

ø22.8ø40

ø90

10°


Torque Speed Coolant Option



Spindle Runout

T F - N R - 2 3 5 1


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Technical Data



*optional

Torque-Speed Chart AM-310

Torq

ue (f

t.lbs.)

RPM x 1,000

Spindle Runout

2 μ

.089

.074

.059

.044

.030

.015

0

Coolant may be usedwhile machining.

TF-NR-301Tool RPM Maximum 30,000 Reduction Ratio 1/1NSK Output RPM 30,000 Air Pressure 90 psi max.Air Motor AM-310 Air Consumption 7.98 cfmNSK Output Tool NR-301 Weight 8.8 lbsPower 0.14 HP Collet CHM


DIN-69871ISO 30/40/50

CAT30/40/50

MAS-BT30/40/50

HSK63/80/100

CAPTOC5/C6/C8

KM50/63

*


159.638.3 77.3 44

4520

ø3ø60

121.5ø1

85.5 Release Stroke

35109

ø13

ø40

ø90

10°


Torque Speed Coolant Option Spindle Runout




T F - N R - 3 0 1


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Technical Data



*optional


Torq

ue (f

t.lbs.)

RPM x 1,000

Spindle Runout

2 μ

.089

.074

.059

.044

.030

.015

0


TF-NR-303Tool RPM Maximum 30,000 Reduction Ratio 1/1NSK Output RPM 30,000 Air Pressure 90 psi max.Air Motor AM-310 Air Consumption 7.98 cfmNSK Output Tool NR-303 Weight 8.8 lbsPower 0.14 HP Collet CHK


DIN-69871ISO 30/40/50

CAT30/40/50

MAS-BT30/40/50

HSK63/80/100

CAPTOC5/C6/C8

KM50/63

*


162.841.5 77.3 44

4520

ø6ø60

124.7ø1

85.5 Release Stroke

35

100

ø22.8ø40

ø90

10°






T F - N R - 3 0 3


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Technical Data

TF-RA-200Tool RPM Maximum 30,000 Reduction Ratio 1/1.5NSK Output RPM 20,000 Air Pressure 90 psi max.Air Motor AM-310 Air Consumption 7.98 cfmNSK Output Tool RA-200 Weight 8.8 lbsPower 0.14 HP Collet CHS



*optional


Torq

ue (f

t.lbs.)

RPM x 1,000

Spindle Runout

2 μ

.089

.074

.059

.044

.030

.015

0



DIN-69871ISO 30/40/50

CAT30/40/50

MAS-BT30/40/50

HSK63/80/100

CAPTOC5/C6/C8

KM50/63

*


138.2

2585.5 44

4520

13.5

35.1

ø38

ø18

5.5 Release Stroke

35

94.2

ø15.9

ø17.4ø90

Minimum diameter without tool

ø17.4

15ø60

ø3






T F - R A - 2 0 0


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Technical Data

TF-RA-100Tool RPM Maximum 30,000 Reduction Ratio 1/2.67NSK Output RPM 11,230 Air Pressure 90 psi max.Air Motor AM-310 Air Consumption 7.98 cfmNSK Output Tool RA-100 Weight 8.8 lbsPower 0.14 HP Collet CH8



*optional


Torq

ue (f

t.lbs.)

RPM x 1,000

Spindle Runout

2 μ

.089

.074

.059

.044

.030

.015

0



DIN-69871ISO 30/40/50

CAT30/40/50

MAS-BT30/40/50

HSK63/80/100

CAPTOC5/C6/C8

KM50/63

*


150.9

2595.5 44

4520

20.1

48.3

ø51

ø18

5.5 Release Stroke

35

106.7

ø18

ø22.8ø90


ø22.8

20ø60

ø3






T F - R A - 1 0 0


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Technical Data

TF-RA-271ETool RPM Maximum 18,000 Reduction Ratio 1/1.5NSK Output RPM 12,000 Air Pressure 90 psi max.Air Motor AM-3020 Air Consumption 6.29 cfmNSK Output Tool RA-271E Weight 8.8 lbsPower 0.17 HP Collet CHS



*optional


.184

.148

.111

.074

.037

00 10 20 30

Torq

ue

RPM x 1,000

Spindle Runout


while machining.

(ft.lb

s.)


DIN-69871ISO 30/40/50

CAT30/40/50

MAS-BT30/40/50

HSK63/80/100

CAPTOC5/C6/C8

KM50/63

*


149.7

2597 44

4520

13.5

35.2

ø18

5.5 Release Stroke

35

105.7

ø16

ø30

ø90


ø17.4

15

ø3

ø38






T F - R A - 2 7 1 E


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Technical Data

TF-RA-151ETool RPM Maximum 18,000 Reduction Ratio 1/2.67NSK Output RPM 6,740 Air Pressure 90 psi max.Air Motor AM-3020 Air Consumption 6.29 cfmNSK Output Tool RA-151E Weight 8.8 lbsPower 0.17 HP Collet CH8



*optional


.184

.148

.111

.074

.037

00 10 20 30

Torq

ue

RPM x 1,000

Spindle Runout


while machining.

(ft.lb

s.)


DIN-69871ISO 30/40/50

CAT30/40/50

MAS-BT30/40/50

HSK63/80/100

CAPTOC5/C6/C8

KM50/63

*


162.6

25107.2 44

4520

20.1

48.3

ø18

5.5 Release Stroke

35

118.6

ø19.8ø30

ø90


ø22.8

20

ø3ø51






T F - R A - 1 5 1 E


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Technical Data

TF-NR-3060STool RPM Maximum 18,000 Reduction Ratio 1/1NSK Output RPM 18,000 Air Pressure 90 psi max.Air Motor AM-3020 Air Consumption 6.29 cfmNSK Output Tool NR-3060S Weight 8.8 lbsPower 0.17 HP Collet CHK



*optional


.184

.148

.111

.074

.037

00 10 20 30

Torq

ue

RPM x 1,000

Spindle Runout


while machining.

(ft.lb

s.)


DIN-69871ISO 30/40/50

CAT30/40/50

MAS-BT30/40/50

HSK63/80/100

CAPTOC5/C6/C8

KM50/63

*


147.317.4 85.9 44

4520

ø6

ø18

5.5 Release Stroke

35

78.3

ø16.9ø60

ø90

25

109.3

ø30






T F - N R - 3 0 6 0 S


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Technical Data

TF-RAX-271ETool RPM Maximum 18,000 Reduction Ratio 1/1.5NSK Output RPM 12,000 Air Pressure 90 psi max.Air Motor AM-3020 Air Consumption 6.29 cfmNSK Output Tool RAX-271E Weight 8.8 lbsPower 0.1 HP Collet CHK



*optional


.184

.148

.111

.074

.037

00 10 20 30

Torq

ue

RPM x 1,000

Spindle Runout


while machining.

(ft.lb

s.)


DIN-69871ISO 30/40/50

CAT30/40/50

MAS-BT30/40/50

HSK63/80/100

CAPTOC5/C6/C8

KM50/63

*


173

ø30

114 44

4520

28

ø18

5.5 Release Stroke

35

129

ø30

ø90

ø80ø6

76.4

31

25







T F - R A X - 2 7 1 E


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COLLETSCHS (for TF-RA-200, TF-RA-271E)


COLLETSCH8 (for TF-RA-100, TF-RA-151E)


OPTIONAL AIR LINE KIT AM-310 AIR MOTOR CONVERSION KIT

Type 1 Type 2

T U R B O F L E X A C C E S S O R I E S & O P T I O N S


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COLLETSCHK (for TF-NR-2351, TF-NR-303

TF-NR-3060S, TF-RAX-271E)

Model Inside Diameter (mm)GP-59103-00 0.5GP-59104-00 0.6GP-59105-00 0.7GP-59106-00 0.8GP-59107-00 0.9GP-59108-00 1.0GP-59109-00 1.1GP-59110-00 1.2GP-59111-00 1.3GP-59112-00 1.4GP-59113-00 1.5GP-59114-00 1.6GP-59115-00 1.7GP-59116-00 1.8GP-59117-00 1.9GP-59118-00 2.0GP-59119-00 2.1GP-59120-00 2.2GP-59121-00 2.3GP-59122-00 2.35GP-59123-00 2.4GP-59124-00 2.5GP-59125-00 2.6GP-59126-00 2.7GP-59127-00 2.8GP-59128-00 2.9GP-59129-00 3.0GP-59130-00 3.1GP-59131-00 3.175

COLLETSCHK (continued)

Model Inside Diameter (mm)GP-59132-00 3.2GP-59133-00 3.3GP-59134-00 3.4GP-59135-00 3.5GP-59136-00 3.6GP-59137-00 3.7GP-59138-00 3.8GP-59139-00 3.9GP-59140-00 4.0GP-59141-00 4.1GP-59142-00 4.2GP-59143-00 4.3GP-59144-00 4.4GP-59145-00 4.5GP-59146-00 4.6GP-59147-00 4.7GP-59148-00 4.76GP-59149-00 4.8GP-59150-00 4.9GP-59151-00 5.0GP-59152-00 5.1GP-59153-00 5.2GP-59154-00 5.3GP-59155-00 5.4GP-59156-00 5.5GP-59157-00 5.6GP-59158-00 5.7GP-59159-00 5.8GP-59160-00 5.9GP-59161-00 6.0GP-59162-00 6.35

COLLETSCHM (for TF-NR-601, TF-NR-301)

Model Inside Diameter (mm)GP-59073-00 0.3GP-59074-00 0.4GP-59075-00 0.5GP-59076-00 0.6GP-59077-00 0.7GP-59078-00 0.8GP-59079-00 0.9GP-59080-00 1.0GP-59081-00 1.1GP-59082-00 1.2GP-59083-00 1.3GP-59084-00 1.4GP-59085-00 1.5GP-59086-00 1.6GP-59087-00 1.7GP-59088-00 1.8GP-59089-00 1.9GP-59090-00 2.0GP-59091-00 2.1GP-59092-00 2.2GP-59093-00 2.3GP-59094-00 2.35GP-59095-00 2.4GP-59096-00 2.5GP-59097-00 2.6GP-59098-00 2.7GP-59099-00 2.8GP-59100-00 2.9GP-59101-00 3.0GP-59102-00 3.175

OPTIONAL TURBOFLEX STOP BLOCK

2632.50°

32.50°

65

110

28

18

R90 R

130

T U R B O F L E X A C C E S S O R I E S & O P T I O N S


Alberti

21

A Young and Winning Company

ALBERTI designs, manufactures and offers high quality angle heads for manufacturing enterprises seeking the highest productive performance. The company target is to meet the demands of adiscerning market niche worldwide and to offer optimum standard or custom-made solutions.

ALBERTI started the production of angle heads in 1986. In few years its solutions have come todominate the international market thanks to the good quality, functionality and reliability of itsproducts. ALBERTI products became internationally appreciated for their well-balanced appearance and durable chromed fi nish.

Manufactured in Italy, ALBERTI products are sold and supported exclusively in North America by KOMAPRECISION, Inc.’s established network.

ALBERTI corporate facility located in Saronno (VA), Italy.

Alberti

A L B E R T I P R O F I L E


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22

The Manufacturing Process

The designing and manufacturing stage of all ALBERTI angle heads - either standard orcustomized - start in the engineering department which is responsible for product concept, design anddevelopment. With a sophisticated CAD system, ALBERTI’s qualifi ed staff search continuously forinnovative solutions and are also at their customers disposal before, during and after completion of their projects.

After design, head components are manufactured in our modern factory. The choice of materials used in our heads is a crucial factor in their high performance. Final heat treatment and grinding operations are of vital importance in our quest for increased precision.

A L B E R T I P R O F I L E

alberti turbodrill-turboflex 14.0...98 155.6! when air is supplied through the spindle, a pull stud...

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