altivar process for mmm - schneider electric

Altivar Process for MMM Industrial Control and Drives

Presented by: Jean Pascal Riss / Guillaume Taccoen / Serigne Diop / Steve Blomquist

Confidential Property of Schneider Electric

Schneider Electric Drives

Confidential Property of Schneider Electric |

A global drive portofolio segmented by end market

Building Machines Process Soft Starter

Altistart

Soft starters

Altivar

Machine

Altivar

Process

Altivar

Building

0-500kw 0-75kw 0-75kw 0-1500Kw

Global drive portofolio : systems and equipment capabilities

Compact Drives System Engineered industrial Design Complex Solutions

LV

up to 2400kW

ATV1260 UL General Purpose Drive

MV Up to 16000kW

ATV1200 CE Clean & Compact Drive

Altivar Process : the first

Services Oriented Drive

Processes optimisation

Energy management

Asset management

Providing business optimization

with key services :

Confidential Property of Schneider Electric

|

A Services Oriented Device enabling key services

> Optimize consumption &

usage of energy

Energy management

> Optimize production &

utilization of assets

Process optimization

> Reduce downtime & maintain

performance

Asset management

Comprehensive data Available Anytime, Anywhere

>Increased performance with

decentralized application

expertise.

>Optimized consumption

>Smart metering

>Lower impact on grids

> Condition based maintenance

> Asset protection

> Smarter maintenance

Energy Management

What Altivar Process brings to Customers


Energy management


▪ Accuracy >95%

▪ Energy dashboard from keypad to

situational awareness dashboard

(SCADA, DCS, mobile device)

▪ Up to 25% energy saving at stop

▪ Switch off: Power section, fans, etc

▪ Position vs Best Efficiency Point

▪ Pump efficiency assessment

▪ No further programming, easy to set up

▪ Enabling increased performance out of

the box

Smart

metering

Stop & Go

functionality

Pump

monitoring

Proven

algorithm

Weekly report

Harmonic mitigation


Built in DC chokes:

• THDI<48%, Power Factor >0.9 at 80% of the load

• THDI<5% or 10% with passive filter option

Advantages:

• Less impact on the grid

• Reduce thermal losses inside cable and transformer,

avoid oversizing of the installation even when you

upgrade the plant

• Reduce energy consumption by 8%

Energy management

3 – Level AFE Design


Regenerative Drive System Design:

• The only drive with 3-Level design common mode

voltage suppression technology in the market

Advantages:

• Reduce the stress on the motor windings

• Avoid bearing currents

• Increase the lifetime of the motor

Energy management

Process Optimization

How Altivar Process contributes to the process performance improvement.


Master Slave – Management of system elasticity


In long belt conveyors, the elasticity of the system can

cause :

• issues at the performance

• mechanical stress on band

• mechanical resonance

Altivar Process offers compensation algorithms to

overcome those instability :

• Smooth and stress less operations

• Reducing the wear of the systems

• Reducing the downtime


Backlash sequence


Reducing the wear on mechanical elements:

• The main principle of the backlash sequence is to

regulate a speed at start up under a torque limitation

allowing motion until the backlash is fully compensated,

then the load torque will become greater than the torque

limitation and stop the movement

Advantages:

• Reducing the wear of the mechanical gears

• Save money on maintenance and downtime reductiion


Asset Management

People’s safety, Downtime reduction, Maintenance optimization, Process protection


Enhanced Drive ruggedness


Extended temperature range and environmental

protection:

• 50°C ambient for continuous operation

• Up to 60°C with de-rating

• 3C3 chemical classification

• 3S3 mechanical classification

Advantages:

• Better resistance to the atmospheric conditions

• Robustness

• Suitable for applications on the most severe conditions

Asset management

Spare Parts


Design to be easy:

• Power by paralleling, giving one simple and competitive

service concept

• Design allows service without extra tools

Advantages:

• Less spare and wear parts

• Simple access to the mechanical parts

• Faster replacement to reduce the downtime

Asset management

Smarter maintenance

Asset management: reduced Process Downtime with augmented reality for operators


Easy troubleshooting thanks to Dynamic QR code:

• No software to install just scan the QR and

• Access on line trouble shooting tutorial

Advantages

• Save time and get your process up and running

• Automatic creation of technical support request

jsmith

John.smith@schneider-...

Asset management

Cybersecurity Achilles Level 2


Intelligent Drive and Cybersecurity:

• Assess the network robustness of industrial devices and

certify that they meet a comprehensive set of

requirements.

Advantages:

• Better communicate network robustness expectations

• Reduce costs associated with comparing claims of

system robustness and security

• Ensure your systems and networks meet current and

emerging international cyber security standards (e.g.

ISASP99) and government regulations (e.g.

NERC/CIP).

Asset management

Schneider Electric Certificated Products

http://devices.wurldtech.com/device_manufacturers/certifications/schneider_certified_products/

Metals, Mining & Minerals

With Altivar Process VSD our

customers can experience:

• Improved sustainability of their

operation by reducing emissions and

providing safer workplace

• Increase operational efficiency by up

to 10% through higher operational

efficiency and improved asset

utilization

• Reduce energy consumption by up to

30%

Application focus for Mining

Application Power Range Focus

IPCC - In Pit Crushing and Conveying 200kW – 2500kW

Bucket wheel excavators 110kW – 400kW

Mine Hoist 75kW – 2000kW

Crushing and Screening 75kW – 630kW

Grinding Mills (Ball Mills, SAG and AG Mills) 400kW – 2000kW

Flotation and Thickening 5kW – 110kW

Spiral and Magnetic separators 5kW – 110kW

Dewatering and Filtration 15kW – 200kW

Mine Shaft Pumps 500kW – 2000kW

Reclaimers and Stackers 15kW – 200kW

Ship Loaders 75kW – 630kW

Tunneling Machines / Mobile Miner 110kW – 400kW

Mining Truck 75kW – 500kW

Shovel Excavator 75kW – 500kW

Go

To be checked

No Go


Crusher 110kW – 400kW

Long Belt conveyor 250kW – 800kW

Grinding Mills 400kW - 2000kW

IDFan (Prehater fan) 800kW – 3000kW

Kiln waste gas fan 400kW – 2000kW

Cooler exhaust fan 800kW – 3000kW

Kiln Main Drive 250kW – 500kW

Separator for VRM 200kW – 1500kW

Pump for water supply 15kW – 110kW

Application focus for

Minerals

Go

To be checked

No Go


Charging conveyor/hoist (Blast furnace) 75kW - 315kW

Blast Furnace Blower 400kW – 3000kW

Process Cranes (transport of vessels, coil, …) 200kW – 1000kW

Water Distribution Pump System 15kW – 1000kW

Draught fan 400kW – 1500kW

Dedusting Fans 400kW – 1500kW

Coke Machine 15kW – 800kW

Laddle / Converter Tilt Drive System 200kW – 800kW

Continuous Caster Roller Drives 1,5kW – 45kW

Roller Conveyor (Slabs, Billet, ..) 15kW – 200kW

Roll Stand 1000kW – 10000kW

Strip Processing Lines (galvanizing, coating, ..) 1,5kW – 200kW

Presses 100kW – 630kW

Forge Machines 100kW – 630kW

Go

To be checked

No Go

Application focus for Metals

Our customers in MMM

Major MMM projects

• 35 pieces of ATV1200 for FQM Sentinel mine

successfully commissioned for both drives .

Application Crusher,Pump,Conveyor in Zambia

• 23 MV Drives in E-House for Australia Roy Hill Iron

Ore (SE package including ED and E-house). Application is

conveyor

Industry – IC&D – LoB Drive Systems – R. Holzer, R. Kapeller, Leo Fuchs 2015

Installed based in more than 35 countries

11000+ Units installed

13000+ MW installed power

Energy Managment expertise

Key segments : O&G, Mining, Power, Metal, Water

2240810

1190

3130

1409

1470 Power

Oil&Gas

Water

Metal

Mining

Other

Application Process knowledge

MV Drive Offer Schneider Electric as Key Player

altivar process for mmm - schneider electric

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