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Publication 201-2 (R2007)

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  • The International Authority on Air System Components

    AIR MOVEMENT AND CONTROLASSOCIATION INTERNATIONAL, INC.

    AMCAPublication 201-02

    Fans and Systems

    (R2007)

  • AMCA PUBLICATION 201-02 (R2007)

    Fans and Systems

    Air Movement and Control Association International, Inc.

    30 West University Drive

    Arlington Heights, IL 60004-1893

  • 2007 by Air Movement and Control Association International, Inc.

    All rights reserved. Reproduction or translation of any part of this work beyond that permitted by Sections 107 and

    108 of the United States Copyright Act without the permission of the copyright owner is unlawful. Requests for

    permission or further information should be addressed to the Executive Director, Air Movement and Control

    Association International, Inc. at 30 West University Drive, Arlington Heights, IL 60004-1893 U.S.A.

  • Forward

    ANSI/AMCA Standard 210 Laboratory Methods of Testing Fans for Aerodynamic Performance Rating, provides abasis for accurately rating the performance of fans when tested under standardized laboratory conditions. Theactual performance of a fan when installed in an air moving system will sometimes be different from the fanperformance as measured in the laboratory. The difference in performance between the laboratory and the fieldinstallation can sometimes be attributed to the interaction of the fan and the duct system, i.e., duct system designcan diminish the usable output of the fan.

    AMCA Publication 201 Fans and Systems, introduced the concept of System Effect Factor to the air movingindustry. The System Effect Factor quantifies the duct system design effect on performance. The System EffectFactor has been widely accepted since its inception in 1973. It must be remembered, however, that the "factors"provided are approximations as it is prohibitive to test all fan types and all duct system configurations. The majorrevision to this edition of AMCA Publication 201 Fans and Systems, is a change to the use of SI units of measure,with Inch-Pound units being given secondary consideration.

    AMCA 201 Review Committee

    Bill Smiley The Trane Company / LaCrosse

    James L. Smith Aerovent, A Twin City Fan Company

    Tung Nguyen Emerson Ventilation Products

    Patrick Chinoda Hartzell Fan, Inc.

    Rick Bursh Illinois Blower, Inc.

    Sutton G. Page Austin Air Balancing Corp.

    Paul R. Saxon AMCA Staff

    Disclaimer

    AMCA International uses its best efforts to produce standards for the benefit of the industry and the public in lightof available information and accepted industry practices. However, AMCA International does not guarantee, certifyor assure the safety or performance of any products, components or systems tested, designed, installed oroperated in accordance with AMCA International standards or that any tests conducted under its standards will benon-hazardous or free from risk.

    Objections to AMCA Standards and Certifications Programs

    Air Movement and Control Association International, Inc. will consider and decide all written complaints regardingits standards, certification programs, or interpretations thereof. For information on procedures for submitting andhandling complaints, write to:

    Air Movement and Control Association International30 West University DriveArlington Heights, IL 60004-1893 U.S.A.

    or

    AMCA International, Incorporatedc/o Federation of Environmental Trade Associations2 Waltham Court, Milley Lane, Hare HatchReading, BerkshireRG10 9TH United Kingdom

  • Related AMCA Standards and Publications

    Publication 200 AIR SYSTEMS

    System Pressure Losses

    Fan Performance Characteristics

    System Effect

    System Design Tolerances

    Air Systems is intended to provide basic information needed to design effective and energy efficient air systems.Discussion is limited to systems where there is a clear separation of the fan inlet and outlet and does not cover

    applications in which fans are used only to circulate air in an open space.

    Publication 201 FANS AND SYSTEMS

    Fan Testing and Rating

    The Fan "Laws"

    Air Systems

    Fan and System Interaction

    System Effect Factors

    Fans and Systems is aimed primarily at the designer of the air moving system and discusses the effect on inlet andoutlet connections of the fan's performance. System Effect Factors, which must be included in the basic design

    calculations, are listed for various configurations. AMCA 202 and AMCA 203 are companion documents.

    Publication 202 TROUBLESHOOTING

    System Checklist

    Fan Manufacturer's Analysis

    Master Troubleshooting Appendices

    Troubleshooting is intended to help identify and correct problems with the performance and operation of the airmoving system after installation. AMCA 201 and AMCA 203 are companion documents.

    Publication 203 FIELD PERFORMANCE MEASUREMENTS OF FAN SYSTEMS

    Acceptance Tests

    Test Methods and Instruments

    Precautions

    Limitations and Expected Accuracies

    Calculations

    Field Performance Measurements of Fan Systems reviews the various problems of making field measurementsand calculating the actual performance of the fan and system. AMCA 201 and AMCA 202 are companion

    documents.

  • TABLE OF CONTENTS

    1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

    1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

    1.2 Some limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

    2. Symbols and Subscripts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

    2.1 Symbols and subscripted symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

    2.2 Subscripts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

    3. Fan Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

    3.1 ANSI/AMCA Standard 210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

    3.2 Ducted outlet fan tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

    3.3 Free inlet, free outlet fan tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

    3.4 Obstructed inlets and outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

    4. Fan Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

    4.1 The Fan Laws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

    4.2 Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

    4.3 Fan performance curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

    5. Catalog Performance Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

    5.1 Type A: Free inlet, free outlet fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

    5.2 Ducted fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

    6. Air Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

    6.1 The system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

    6.2 Component losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

    6.3 The system curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

    6.4 Interaction of system curve and fan performance curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

    6.5 Effect of changes in speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

    6.6 Effect of density on system resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

    6.7 Fan and system interaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

    6.8 Effects of errors in estimating system resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

  • 6.9 Safety factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

    6.10 Deficient fan/system performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

    6.11 Precautions to prevent deficient performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

    6.12 System effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

    7. System Effect Factor (SEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

    7.1 System Effect Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

    7.2 Power determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

    8. Outlet System Effect Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

    8.1 Outlet ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

    8.2 Outlet diffusers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

    8.3 Outlet duct elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

    8.4 Turning vanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

    8.5 Volume control dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

    8.6 Duct branches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

    9. Inlet System Effect Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

    9.1 Inlet ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

    9.2 Inlet duct elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

    9.3 Inlet vortex (spin or swirl) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

    9.4 Inlet turning vanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

    9.5 Airflow straighteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

    9.6 Enclosures (plenum and cabinet effects) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

    9.7 Obstructed inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

    10. Effects of Factory Supplied Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

    10.1 Bearing and supports in fan inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

    10.2 Drive guards obstructing fan inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

    10.3 Belt tube in axial fan inlet or outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

    10.4 Inlet box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

    10.5 Inlet box dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

    10.6 Variable inlet vane (VIV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

  • Annex A. SI / I-P Conversion Table (Informative) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

    Annex B. Dual Fan Systems - Series and Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

    B.1 Fans operating in series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

    B.2 Fans operating in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

    Annex C. Definitions and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

    C.1 The air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

    C.2 The fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

    C.3 The system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

    Annex D. Examples of the Convertibility of Energy from Velocity

    Pressure to Static Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

    D.1 Example of fan (tested with free inlet, ducted outlet) applied to a

    duct system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

    D.2 Example of fan (tested with free inlet, ducted outlet), connected to a

    duct system and then a plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

    D.3 Example of fan with free inlet, free outlet - fan discharges directly

    into plenum and then to duct system (abrupt expansion at fan outlet) . . . . . . . . . . . . . . . . . . .65

    D.4 Example of fan used to exhaust with obstruction in inlet, inlet elbow,

    inlet duct, free outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

    Annex E. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

  • AMCA INTERNATIONAL, INC. AMCA 201-02 (R2007)

    Fans and Systems

    1. Introduction

    ANSI/AMCA 210 Laboratory Methods of Testing FansFor Aerodynamic Performance Rating, offers thesystem design engineer guidance as to how the fan

    was tested and rated. AMCA Publication 201 Fansand Systems, helps provide guidance as to whateffect the system and its connections to the fan have

    on fan performance.

    Recognizing and accounting for losses that affect the

    fans performance, in the design stage, will allow the

    designer to predict with reasonable accuracy, the

    installed performance of the fan.

    1.1 Purpose

    This part of the AMCA Fan Application Manualincludes general information about how fans are

    tested in the laboratory, and how their performance

    ratings are calculated and published. It also reviews

    some of the more important reasons for the "loss" of

    fan performance that may occur when the fan is

    installed in an actual system.

    Allowances, called System Effect Factors (SEF), arealso given in this part of the manual. SEF must betaken into account by the system design engineer if a

    reasonable estimate of fan/system performance is to

    be determined.

    1.2 Some limitations

    It must be appreciated that the System Effect Factorsgiven in this manual are intended as guidelines and

    are, in general, approximations. Some have been

    obtained from research studies, others have been

    published previously by individual fan manufacturers,

    and many represent the consensus of engineers with

    considerable experience in the application of fans.

    Fans of different types and even fans of the same

    type, but supplied by different manufacturers, will not

    necessarily react with the system in exactly the same

    way. It will be necessary, therefore, to apply judgment

    based on actual experience in applying the SEF.

    The SEF represented in this manual assume that thefan application is generally consistent with the

    method of testing and rating by the manufacturer.

    Inappropriate application of the fan will result in SEF

    values inconsistent with the values presented.

    Mechanical design of the fan is not within the scope

    of this publication.

    2. Symbols and Subscripts

    For symbols and subscripted symbols, see Table 2.1.

    For subscripts, see Table 2.2.

    3. Fan Testing

    Fans are tested in setups that simulate installations.

    The four standard installation types are as shown in

    Figure 3.1.

    Figure 3.1 - Standard Fan Installation Types

    3.1 ANSI/AMCA Standard 210

    Most fan manufacturers rate the performance of their

    products from tests made in accordance with

    ANSI/AMCA 210 Laboratory Methods of Testing Fansfor Aerodynamic Performance Rating. The purpose

    AMCA INSTALLATION TYPE A:Free Inlet, Free Outlet

    AMCA INSTALLATION TYPE B:Free Inlet, Ducted Outlet

    AMCA INSTALLATION TYPE C:Ducted Inlet, Free Outlet

    AMCA INSTALLATION TYPE D:Ducted Inlet, Ducted Outlet

    1

  • Table 2.1 - Symbols and Subscripted Symbols

    UNITS OF MEASURE

    SYMBOL DESCRIPTION SI I-P

    A Area of cross section m2 ft2

    D Diameter, impeller mm in.

    D Diameter, Duct m ft

    H Fan Power Input kw hp

    H/T Hub-to-Tip Ratio Dimensionless

    Kp Compressibility Coefficient Dimensionless

    Cp Loss Coefficient Dimensionless

    N Speed of Rotation rpm rpm

    Ps Fan Static Pressure Pa in. wg

    Pt Fan Total Pressure Pa in. wg

    Pv Fan Velocity Pressure Pa in. wg

    pb Corrected Barometric Pressure kPa in. Hg

    PL Plane of Measurement --- ---

    Q Airflow m3/s ft3/min

    Re Fan Reynolds Number Dimensionless

    SEF System Effect Factor Pa in. wg

    td Dry-Bulb Temperature C F

    tw Wet-Bulb Temperature C F

    Air Viscosity Pas lbm/fts

    V Velocity m/s fpm

    W Power Input to Motor watts watts

    s Fan Static Efficiency % %

    t Fan Total Efficiency % %

    Air Density kg/m3 lbm/ft3

    Table 2.2 - Subscripts

    SUBSCRIPT DESCRIPTION

    a Atmospheric conditions

    c Converted Value

    x Plane 0, 1, 2, ...as appropriate

    1 Fan Inlet Plane

    2 Fan Outlet Plane

    3 Pitot Traverse Plane

    5 Plane 5 (nozzle inlet station in chamber)

    6 Plane 6 (nozzle discharge station in chamber)

    8 Plane 8 (inlet chamber measurement station)

    AMCA 201-02 (R2007)

    2

  • TransitionPiece

    Straightener

    1 2

    FOR FAN INSTALLATION TYPES:

    B: Free Inlet, Ducted Outlet D: Ducted Inlet, Ducted Outlet

    Figure 3.2 - Pitot Traverse in Outlet Duct

    AMCA 201-02 (R2007)

    of ANSI/AMCA 210 is to establish uniform methods

    for laboratory testing of fans and other air moving

    devices to determine performance in terms of airflow,

    pressure, power, air density, speed of rotation and

    efficiency, for rating or guarantee purposes. Two

    methods of measuring airflow are included: the Pitot

    tube and the long radius flow nozzle. These are

    incorporated into a number of "setups" or "figures".

    In general, a fan is tested on the setup that most

    closely resembles the way in which it will be installed

    in an air system. Centrifugal and axial fans are

    usually tested with an outlet duct. Propeller fans are

    normally tested in the wall of a chamber or plenum.

    Power roof ventilators (PRV) are tested mounted on

    a curb exhausting from the test chamber.

    It is very important to realize that each setup in

    ANSI/AMCA 210 is a standardized arrangement that

    is not intended to reproduce exactly any installationlikely to be found in the field. The infinite variety of

    possible arrangements of actual air systems makes it

    impractical to duplicate every configuration in the fan

    test laboratory.

    3.2 Ducted outlet fan tests

    Figure 3.2 is a reproduction of a test setup from

    ANSI/AMCA 210. Note that this particular setup

    includes a long straight duct connected to the outlet

    of the fan. A straightener is located upstream of the

    Pitot traverse to remove swirl and rotational

    components from the airflow and to ensure that

    airflow at the plane of measurement is as nearly

    uniform as possible.

    The angle of the transition between the test duct and

    the fan outlet is limited to ensure that uniform airflow

    will be maintained. A steep transition, or abrupt

    change of cross section would cause turbulence and

    eddies. The effect of this type of airflow disturbance

    at the fan outlet is discussed later.

    Uniform airflow conditions ensure consistency and

    reproducibility of test results and permit the fan to

    develop its maximum performance. In any installationwhere uniform airflow conditions do not exist, thefan's performance will be measurably reduced.

    As illustrated in Figure 3.3 Plane 2, the velocity

    profile at the outlet of a fan is not uniform. The section

    of straight duct attached to the fan outlet controls the

    diffusion of the outlet airflow and establishes a more

    uniform velocity as shown in Figure 3.3 Plane X.

    The energy loss when a gas, such as air, passes

    through a sudden enlargement is related to the

    square of the velocity. Thus the ducted outlet with its

    more uniform velocity significantly reduces the loss at

    the point of discharge to the atmosphere.

    A manufacturer may test a fan with or without an inlet

    duct or outlet duct. For products licensed to use the

    AMCA Certified Ratings Seal, catalog ratings will

    state whether ducts were used during the rating tests.

    If the fans are not to be applied with the same duct(s)

    as in the test setup, an allowance should be made for

    the difference in performance that may result.

    3

  • 43.3 Free inlet, free outlet fan tests

    Figure 3.4 illustrates a typical multi-nozzle chamber

    test setup from ANSI/AMCA 210. This simulates the

    conditions under which most exhaust fans are tested

    and rated. Fan performance based on this type of

    test may require adjustment when additional

    accessories are used with the fan. Fans designed for

    use without duct systems are usually rated over a

    lower range of pressures. They are commonly

    cataloged and sold as a complete unit with suitable

    drive and motor.

    3.4 Obstructed inlets and outlets

    The test setups in ANSI/AMCA 210 result in

    unobstructed airflow conditions at both the inlet and

    the outlet of the fan. Appurtenances or obstructions

    located close to the inlet and/or outlet will affect fan

    performance. Shafts, bearings, bearing supports and

    other appurtenances normally used with a fan should

    be in place when a fan is tested for rating.

    Variations in construction which may affect fan

    performance include changes in sizes and types of

    sheaves and pulleys, bearing supports, bearings and

    shafts, belt guards, inlet and outlet dampers, inlet

    vanes, inlet elbows, inlet and outlet cones, and

    cabinets or housings.

    Since changes in performance will be different for

    various product designs, it will be necessary to make

    suitable allowances based on data obtained from the

    applicable fan catalog or directly from the

    manufacturer.

    Most single width centrifugal fans are tested using

    Arrangement 1 fans. Some allowance for the effect

    of bearings and bearing supports in the inlet may be

    necessary when using Arrangement 3 or

    Arrangement 7. The various AMCA standard

    arrangements are shown on Figures 3.5, 3.6, and

    3.7.

    4. Fan Ratings

    4.1 The Fan Laws

    It is not practical to test a fan at every speed at which

    it may be applied. Nor is it possible to simulate every

    inlet density that may be encountered. Fortunately,

    by use of a series of equations commonly referred to

    as the Fan Laws, it is possible to predict with good

    accuracy the performance of a fan at other speeds

    and densities than those of the original rating test.

    The performance of a complete series of

    geometrically similar (homologous) fans can also be

    calculated from the performance of smaller fans in

    the series using the appropriate equations.

    Because of the relationship between the airflow,

    pressure and power for any given fan, each set of

    equations for changes in speed, size or density,

    applies only to the same Point of Rating, and all the

    equations in the set must be used to define the

    converted condition. A Point of Rating is the specified

    fan operating point on its characteristic curve.

    The Fan Law equations are shown below as ratios.

    The un-subscripted variable is used to designate the

    initial or test fan values for the variable and the

    subscript c is used to designate the converted,

    dependent or desired variable.

    Qc = Q (Dc/D)3 (Nc/N) (Kp/Kpc)

    Ptc = Pt (Dc/D)2 (Nc/N)2 (c/) (Kp/Kpc)

    Pvc = Pv (Dc/D)2 (Nc/N)2 (c/)

    Psc = Ptc - Pvc

    Hc = H (Dc/D)5 (Nc/N)3 (c/) (Kp/Kpc)

    tc = (Qc Ptc Kp) / Hc (SI)

    tc = (Qc Ptc Kp) / (6362 Hc) (I-P)

    sc = tc (Psc/Ptc)

    These equations have their origin in the classical

    theories of fluid mechanics, and the accuracy of the

    results obtained is sufficient for most applications.

    Better accuracy would require consideration of

    Reynolds number, Mach number, kinematic viscosity,

    dynamic viscosity, surface roughness, impeller blade

    thickness and relative clearances, etc.

    4.2 Limitations

    Under certain conditions the properties of gases

    change and there are, therefore, limitations to the use

    of the Fan Laws. Accurate results will be obtained

    when the following limitations are observed:

    a. Fan Reynolds Number (Re). The term Reynolds

    number is associated with the ratio of inertia to

    viscous forces. When related to fans, investigations

    of both axial and centrifugal fans show that

    performance losses are more significant at low

    Reynolds number ranges and are effectively

    negligible above certain threshold Reynolds

    numbers. In an effort to simplify the comparison of

    the Reynolds numbers of two fans, the fan industry

    AMCA 201-02 (R2007)

  • 5AMCA 201-02 (R2007)

    PL 2PL X

    PL 2 PL X

    OUTLET AREA

    BLAST AREA

    CENTRIFUGAL FAN

    AXIAL FAN

    CUTOFF

    DISCHARGE DUCT

    PL.5 PL.6 PL.8 PL.1 PL.2

    SETTLINGMEANS

    VARIABLESUPPLYSYSTEM

    SETTLINGMEANS(See note 4)

    FAN

    0.1 M MIN.

    0.5 M MIN.0.2 M MIN.0.3 M MIN.

    P t8PP s5

    M

    0.2MMIN.

    38mm 6mm(1.5in. 0.25 in.)

    0.5MMIN.

    td2

    td3

    AIRFLOW

    Figure 3.3 - Controlled Diffusion and Establishment of a Uniform Velocity

    Profile in a Straight Length of Outlet Duct

    Figure 3.4 - Inlet Chamber Setup - Multiple Nozzles in Chamber

    (ANSI/AMCA 210-99, Figure 15)

  • AMCA International, Inc. | 30 W. University Dr. | Arlington Heights, IL, 60004-1893 | U.S.A

    ANSI/AMCA Standard 99-2404-03 Page 1 of 2

    AMCA Drive

    Arrangement

    ISO 13349

    Drive

    Arrangement

    Description Fan ConfigurationAlternative Fan

    Configuration

    1 SWSI 1 or

    12 (Arr. 1 with

    sub-base)

    For belt or direct drive.

    Impeller overhung on shaft, two

    bearings mounted on pedestal

    base.

    Alternative: Bearings mounted

    on independant pedestals, with

    or without inlet box.

    2 SWSI 2 For belt or direct drive.

    Impeller overhung on shaft,

    bearings mounted in bracket

    supported by the fan casing.

    Alternative: With inlet box.

    3 SWSI 3 or

    11 (Arr. 3 with

    sub-base)

    For belt or direct drive.

    Impeller mounted on shaft

    between bearings supported by

    the fan casing.

    Alternative: Bearings mounted

    on independent pedestals, with

    or without inlet box.

    3 DWDI 6 or

    18 (Arr. 6 with

    sub-base)

    For belt or direct drive.

    Impeller mounted on shaft

    between bearings supported by

    the fan casing.

    Alternative: Bearings mounted

    on independent pedestals, with

    or without inlet boxes.

    4 SWSI 4 For direct drive.

    Impeller overhung on motor

    shaft. No bearings on fan.

    Motor mounted on base.

    Alternative: With inlet box.

    5 SWSI 5 For direct drive.

    Impeller overhung on motor

    shaft. No bearings on fan.

    Motor flange mounted to

    casing.

    Alternative: With inlet box.

    Drive Arrangements for Centrifugal FansAn American National Standard - Approved by ANSI on April 17, 2003

    Figure 3.5 - AMCA Standard 99-2404 / Page 1

    AMCA 201-02 (R2007)

    6

  • ANSI/AMCA Standard 99-2404-03 Page 2 of 2

    AMCA International, Inc. | 30 W. University Dr. | Arlington Heights, IL, 60004-1893 | U.S.A

    AMCA Drive

    Arrangement

    ISO 13349

    Drive

    Arrangement

    Description Fan ConfigurationAlternative Fan

    Configuration

    7 SWSI 7 For coupling drive.

    Generally the same as Arr. 3,

    with base for the prime mover.

    Alternative: Bearings mounted

    on independent pedestals with

    or without inlet box.

    7DWDI 17

    (Arr. 6 with

    base for motor)

    For coupling drive.

    Generally the same as Arr. 3

    with base for the prime mover.

    Alternative: Bearings mounted

    on independent pedestals with

    or without inlet box.

    8 SWSI 8 For direct drive.

    Generally the same as Arr. 1

    with base for the prime mover.

    Alternative: Bearings mounted

    on independent pedestals with

    or without inlet box.

    9 SWSI 9 For belt drive.

    Impeller overhung on shaft, two

    bearings mounted on pedestal

    base.

    Motor mounted on the outside

    of the bearing base.

    Alternative: With inlet box.

    10 SWSI 10 For belt drive.

    Generally the same as Arr. 9

    with motor mounted inside of

    the bearing pedestal.

    Alternative: With inlet box.

    Figure 3.6 - AMCA Standard 99-2404 / Page 2

    AMCA 201-02 AMCA 201-02 (R2007)

    7

  • AMCA International, Inc. | 30 W. University Dr. | Arlington Heights, IL, 60004-1893 | U.S.A

    ANSI/AMCA Standard 99-3404-03 Page 1 of 1

    Drive Arrangements for Axial FansAn American National Standard - Approved by ANSI on June 10, 2003

    AMCA Drive

    Arrangement

    ISO 13349

    Drive

    Arrangement

    Description Fan ConfigurationAlternative Fan

    Configuration

    1 1

    12 (Arr. 1 with

    sub-base)

    For belt or direct drive.

    Impeller overhung on shaft, two

    bearings mounted either

    upstream or downstream of the

    impeller.

    Alternative: Single stage or two

    stage fans can be supplied with

    inlet box and/or discharge

    evas.

    3 3

    11 (Arr. 3 with

    sub-base)

    For belt or direct drive.

    Impeller mounted on shaft

    between bearings on internal

    supports.

    Alternative: Fan can be

    supplied with inlet box, and/or

    discharge evas.

    4 4 For direct drive.

    Impeller overhung on motor

    shaft. No bearings on fan.

    Motor mounted on base or

    integrally mounted.

    Alternative: With inlet box

    and/or with discharge evas.

    M MM M

    7 7 For direct drive.

    Generally the same as Arr. 3

    with base for the prime mover.

    Alternative: With inlet box

    and/or discharge evas.

    M M

    8 8 For direct drive.

    Generally the same as Arr. 1

    with base for the prime mover.

    Alternative: Single stage or two

    stage fans can be supplied with

    inlet box and/or discharge

    evas.

    M M

    9 9 For belt drive.

    Generally same as Arr. 1 with

    motor mounted on fan casing,

    and/or an integral base.

    Alternative: With inlet box

    and/or discharge evas

    M

    Note: All fan orientations may be horizontal or vertical

    Figure 3.7 - AMCA Standard 99-3404 / Page 1

    AMCA 201-02 (R2007)

    8

  • AMCA 201-02 (R2007)

    has adopted the term Fan Reynolds Number.

    Re = (ND2) / (60)

    where: N = impeller rotational speed, rpm D = impeller diameter, m(ft) = air density, kg/m3 (lbm/ft3) = absolute viscosity, 1.8185 10-3 Pas (5C to 38C) (SI)

    (1.22 10-05 lbm/fts (40F to 100F)) (I-P)

    The threshold fan Reynolds number for centrifugal

    and axial fans is about 3.0 106. That is, there is a

    negligible change in performance between the two

    fans due to differences in Reynolds number if both

    fans are operating above this threshold value. When

    the Reynolds number of a model fan is below 3.0

    106, there may be a gain in efficiency (size effect) for

    a full size fan operating above the threshold

    compared to one operating below the threshold. This

    occurs only when both fans are operating near peak

    efficiency. Therefore, when a model test is being

    conducted to verify the rating of a full size fan, the

    Reynolds number should be above 3.0 106 to avoid

    any uncertainty relating to Reynolds number effects.

    b. Point of Rating. To predict the performance of a

    fan from a smaller model using the Fan Laws, both

    fans must be geometrically similar (homologous),

    and both fans must operate at the same

    corresponding rating points on their characteristic

    curves. Two or more fans are said to be operating at

    corresponding points of rating if the positions of the

    operating points, relative to the pressure at shutoff

    and the airflow at free delivery, are the same.

    c. Compressibility. Compressibility is the characteristic

    of a gas to change its volume as a function of

    pressure, temperature and composition. The

    compressibility coefficient (Kp) expresses the ratio ofthe fan total pressure developed with an

    incompressible fluid to the fan total pressure

    developed with a compressible fluid (See

    ANSI/AMCA 210). Differences in the compressibility

    coefficient between two similar fans must be

    calculated using the proper specific heat ratio for the

    gases being handled.

    d. Specific Heat Ratio (Cp). Model fan tests areusually based on air with a specific heat ratio of 1.4.

    Induced draft fans may handle flue gas with a specific

    heat ratio of 1.35. Even though these differences may

    normally be considered small, they make a

    noticeable difference in the calculation of the

    compressibility coefficient. Refer to AMCA

    Publication 802, Annex A, for calculation procedures.

    e. Tip Speed Mach Parameter (Mt). Tip speed Machparameter is an expression relating the tip speed of

    the impeller to the speed of sound at the fan inlet

    condition.

    When airflow velocity at a point approaches the

    speed of sound, some blocking or choking effects

    occur that reduce the fan performance.

    4.3 Fan performance curves

    A fan performance curve is a graphic presentation of

    the performance of a fan. Usually it covers the entire

    range from free delivery (no obstruction to airflow) to

    no delivery (an air tight system with no air flowing).

    One, or more, of the following characteristics may be

    plotted against volume airflow (Q).

    Fan Static Pressure PsFan Total Pressure PtFan Power HFan Static Efficiency sFan Total Efficiency t

    Air density (), fan size (D), and fan rotational speed(N) are usually constant for the entire curve and mustbe stated.

    A typical fan performance curve is shown in Figure

    4.1. Figure 4.2 illustrates examples of performance

    curves for a variety of fan types.

    9

  • SIZE 30 FAN AT N RPM

    OPERATION ATSTANDARD DENSITY

    PR

    ES

    SU

    RE

    , P

    PO

    WE

    R, H

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    AIRFLOW, Q

    Pt

    Ps

    t

    s

    H EFF

    ICIE

    NC

    Y,

    PE

    RC

    EN

    T

    Figure 4.1 - Fan Performance Curve at N RPM

    AMCA 201-02 (R2007)

    10

  • AMCA 201-02 (R2007)

    11

    TYPE IMPELLER DESIGN HOUSING DESIGN

    AIR

    FOIL

    BA

    CK

    WA

    RD

    -IN

    CLI

    NE

    DB

    AC

    KW

    AR

    D-

    CU

    RV

    ED

    RA

    DIA

    LFO

    RW

    AR

    D-

    CU

    RV

    ED

    PR

    OP

    ELL

    ER

    TUB

    EA

    XIA

    L

    AX

    IAL

    FAN

    S

    VAN

    EA

    XIA

    L

    CE

    NTR

    IFU

    GA

    L FA

    NS

    TUB

    ULA

    R

    CE

    NTR

    IFU

    GA

    L

    SP

    EC

    IAL

    DE

    SIG

    NS

    PO

    WE

    R R

    OO

    F V

    EN

    TILA

    TOR

    S

    AX

    IAL

    CE

    NTR

    IFU

    GA

    L Highest efficiency of all centrifugal fan designs. Ten to 16 blades of airfoil contour curved away from direction of rotation. Deep blades allow for efficient expansion within blade passages Air leaves impeller at velocity less than tip speed. For given duty, has highest speed of centrifugal fan designs

    Scroll-type design for efficient conversion of velocity pressure to static pressure. Maximum efficiency requires close clearance and alignment between wheel and inlet

    Uses same housing configuration as airfoil design. Efficiency only slightly less than airfoil fan. Ten to 16 single-thickness blades curved or inclined away from direction of rotation Efficient for same reasons as airfoil fan.

    Scroll. Usually narrowest of all centrifugal designs. Because wheel design is less efficient, housing dimensions are not as critical as for airfoil and backward-inclined fans.

    Higher pressure characteristics than airfoil, backward-curved, and backward-inclined fans. Curve may have a break to left of peak pressure and fan should not be operated in this area. Power rises continually to free delivery.

    Flatter pressure curve and lower efficiency than the airfoil, backward-curved, and backward-inclined. Do not rate fan in the pressure curve dip to the left of peak pressure. Power rises continually toward free delivery. Motor selection must take this into account.

    Scroll similar to and often identical to other centrifugal fan designs. Fit between wheel and inlet not as critical as for airfoil and backward-inclined fans.

    Simple circular ring, orifice plate, or venturi. Optimum design is close to blade tips and forms smooth airfoil into wheel.

    Cylindrical tube with close clearance to blade tips.

    Cylindrical tube with close clearance to blade tips. Guide vanes upstream or downstream from impeller increase pressure capability and efficiency.

    Cylindrical tube similar to vaneaxial fan, except clearance to wheel is not as close. Air discharges radially from wheel and turns 90 to flow through guide vanes.

    Normal housing not used, since air discharges from impeller in full circle. Usually does not include configuration to recover velocity pressure component.

    Essentially a propeller fan mounted in a supporting structure Hood protects fan from weather and acts as safety guard. Air discharges from annular space at bottom of weather hood.

    Low efficiency. Limited to low-pressure applications. Usually low cost impellers have two or more blades of single thickness attached to relatively small hub. Primary energy transfer by velocity pressure.

    Somewhat more efficient and capable of developing more useful static pressure than propeller fan. Usually has 4 to 8 blades with airfoil or single- thickness cross section. Hub usually less than transfer by velocity pressure.

    Good blade design gives medium- to high-pressure capability at good efficiency. Most efficient of these fans have airfoil blades. Blades may have fixed, adjustable, or controllable pitch. Hub is usually greater than half fan tip diameter.

    Performance similar to backward-curved fan except capacity and pressure are lower. Lower efficiency than backward-curved fan. Performance curve may have a dip to the left of peak pressure.

    Low-pressure exhaust systems such as general factory, kitchen, warehouse, and some commercial installations. Provides positive exhaust ventilation, which is an advantage over gravity-type exhaust units. Centrifugal units are slightly quieter than axial units.

    Low-pressure exhaust systems such as general factory, kitchen, warehouse, and some commercial installations. Provides positive exhaust ventilation, which is an advantage over gravity-type exhaust units.

    R

    M

    A

    B

    R

    M

    Figure 4.2 - Types of Fans

    Adapted with permission from 1996 ASHRAE Systems and Equipment Handbook (SI)

  • 12

    AMCA 201-02 (R2007)

    Figure 4.2 - Types of Fans

    Adapted with permission from 1996 ASHRAE Systems and Equipment Handbook (SI)

    PERFORMANCE CHARACTERISTICS APPLICATIONSPERFORMANCE CURVES a

    Similar to airfoil fan, except peak efficiency slightly lower.

    Higher pressure characteristics than airfoil and backward- curved fans. Pressure may drop suddenly at left of peak pressure, but this usually causes no problems. Power rises continually to free delivery.

    Pressure curve less steep than that of backward-curved fans. Curve dips to left of peak pressure. Highest efficiency to right of peak pressure at 40 to 50% of wide open volume. Rate fan to right of peak pressure. Account for power curve, which rises continually toward free delivery, when selecting motor.

    High flow rate, but very low-pressure capabilities. Maximum efficiency reached near free delivery. Discharge pattern circular and airstream swirls.

    High flow rate, medium-pressure capabilities. Performance curve dips to left of peak pressure. Avoid operating fan in this region. Discharge pattern circular and airstream rotates or swirls.

    High-pressure characteristics with medium-volume flow capabilities. Performance curve dips to left of peak pressure due to aerodynamic stall. Avoid operating fan in this region. Guide vanes correct circular motion imprated by wheel and improve pressure characteristics and efficiency of fan.

    Usually operated without ductwork; therefore, operates at very low pressure and high volume. Only static pressure and static efficiency are shown for this fan.

    Usually operated without ductwork; therefore, operates at very low pressure and high volume. Only static pressure and static efficiency are shown for this fan.

    Low-pressure exhaust systems, such as general factory, kitchen, warehouse, and some commercial installations. Low first cost and low operating cost give an advantage over gravity flow exhaust systems.

    Has straight-through flow.

    Primarily for low-pressure, return air systems in HVAC applications.

    General HVAC systems in low-, medium-, and high-pressure applications where straight-through flow and compact installation are required. Has good downstream air distribution Used in industrial applications in place of tubeaxial fans. More compact than centrifugal fans for same duty.

    Low-pressure exhaust systems, such as general factory, kitchen, warehouse, and some commercial installations. Low first cost and low operating cost give an advantage over gravity flow exhaust systems. Centrifugal units are somewhat quieter than axial flow units.

    Low- and medium-pressure ducted HVAC applications where air distribution downstream is not critical. Used in some industrial applications, such as drying ovens, paint spray booths, and fume exhausts.

    For low-pressure, high-volume air moving applications, such as air circulation in a space or ventilation through a wall without ductwork. Used for makeup air applications.

    Primarily for low-pressure HVAC applications, such as residential furnaces, central station units, and packaged air conditioners.

    Primarily for materials handling in industrial plants. Also for some high-pressure industrial requirements. Rugged wheel is simple to repair in the field. Wheel sometimes coated with special material. Not common for HVAC applications.

    Same heating, ventilating, and air-conditioning applications as airfoil fan. Used in some industrial applications where airfoil blade may corrode or erode due to environment.

    General heating, ventilating, and air-conditioning applications.

    Highest efficiencies occur at 50 to 60% of wide open volume. This volume also has good pressure characteristics. Power reaches maximum near peak efficiency and becomes lower, or self-limiting, toward free delivery.

    Performance similar to backward-curved fan, except capacity and pressure is lower. Lower efficiency than backward-curved fan because air turns 90. Performance curve of some designs is similar to axial flow fan and dips to left of peak pressure.

    PR

    ES

    SU

    RE

    -PO

    WE

    R

    EFF

    ICIE

    NC

    Y

    VOLUME FLOW RATE, Q

    10

    108

    8

    6

    4

    2

    0

    6

    4

    2

    00 2 4 6 8 10

    PR

    ES

    SU

    RE

    -PO

    WE

    R

    EFF

    ICIE

    NC

    Y

    VOLUME FLOW RATE, Q

    10

    108

    8

    6

    4

    2

    0

    6

    4

    2

    00 2 4 6 8 10

    PR

    ES

    SU

    RE

    -PO

    WE

    R

    EFF

    ICIE

    NC

    Y

    VOLUME FLOW RATE, Q

    10

    108

    8

    6

    4

    2

    0

    6

    4

    2

    00 2 4 6 8 10

    PR

    ES

    SU

    RE

    -PO

    WE

    R

    EFF

    ICIE

    NC

    Y

    VOLUME FLOW RATE, Q

    10

    108

    8

    6

    4

    2

    0

    6

    4

    2

    00 2 4 6 8 10

    PR

    ES

    SU

    RE

    -PO

    WE

    R

    EFF

    ICIE

    NC

    Y

    VOLUME FLOW RATE, Q

    10

    108

    8

    6

    4

    2

    0

    6

    4

    2

    00 2 4 6 8 10

    PR

    ES

    SU

    RE

    -PO

    WE

    R

    EFF

    ICIE

    NC

    Y

    VOLUME FLOW RATE, Q

    10

    108

    8

    6

    4

    2

    0

    6

    4

    2

    00 2 4 6 8 10

    PR

    ES

    SU

    RE

    -PO

    WE

    R

    EFF

    ICIE

    NC

    Y

    VOLUME FLOW RATE, Q

    10

    108

    8

    6

    4

    2

    0

    6

    4

    2

    00 2 4 6 8 10

    PR

    ES

    SU

    RE

    -PO

    WE

    R

    EFF

    ICIE

    NC

    Y

    VOLUME FLOW RATE, Q

    10

    108

    8

    6

    4

    2

    0

    6

    4

    2

    00 2 4 6 8 10

    PR

    ES

    SU

    RE

    -PO

    WE

    R

    EFF

    ICIE

    NC

    Y

    VOLUME FLOW RATE, Q

    10

    108

    8

    6

    4

    2

    0

    6

    4

    2

    00 2 4 6 8 10

    PR

    ES

    SU

    RE

    -PO

    WE

    R

    EFF

    ICIE

    NC

    Y

    VOLUME FLOW RATE, Q

    10

    108

    8

    6

    4

    2

    0

    6

    4

    2

    00 2 4 6 8 10

    Ps

    Pt

    ts

    wo

    Usually only applied to large systems, which may be low-, medium-, or high-pressure applications. Applied to large, clean-air industrial operations for significant energy savings.

    a: These performance curves reflect general characteristics of various fans as commonly applied. They are not intended to provide complete selection criteria, since other parameters, such as diameter and speed, are not defined.

  • 13

    AMCA 201-02 (R2007)

    5. Catalog Performance Tables

    5.1 Type A: Free inlet, free outlet fans

    Fans designed for use other than with duct systems

    are usually rated over a lower range of pressures.

    They are commonly cataloged and sold as a

    complete unit with suitable drive and motor.

    Typical fans in this group are propeller fans and

    power roof ventilators. They are usually available in

    direct or belt-drive arrangements and performance

    ratings are published in a modified form of the multi-

    rating table. Figure 5.1 illustrates such a table for part

    of a line of belt-drive propeller fans.

    5.2 Ducted fans

    There are three types of ducted fans, as described in

    Section 3:

    1) Type B: Free inlet, ducted outlet

    2) Type C: Ducted inlet, free outlet

    3) Type D: Ducted inlet, ducted outlet

    The performance of fans intended for use with duct

    systems is usually published in the form of a "multi-

    rating" table. A typical multi-rating table, as illustrated

    in Figure 5.2 shows:

    a) the speed (N) in rpmb) the power (H) in kw (hp)c) the fan static pressure (Ps) in Pa (in. wg)d) the outlet velocity (V) in m/s, (fpm)e) the airflow (Q) in m3/s (cfm)

    Figure 5.3 shows constant speed characteristic

    curves superimposed on a section of the multi-rating

    table for the same fan. A brief study of this figure will

    assist in understanding the relationship between

    curves and the multi-rating tables.

    Figure 5.1 - Propeller Fan Performance Table

    SIZE

    (cm)

    No. of

    Blades

    Motor

    kWrpm

    Peak

    kW

    AIRFLOW (m3/s) @ STATIC PRESSURE (Pa)

    0 31 62 93 124 155 186 217 248

    61 3

    0.19 862 0.13 2.02 1.58 0.58

    0.19 960 0.20 2.25 1.87 0.97

    0.25 1071 0.27 2.51 2.18 1.76 0.76

    0.37 1220 0.40 2.86 2.57 2.24 1.70 0.81

    69 3

    0.19 806 0.20 2.89 2.36 1.05

    0.25 883 0.27 3.17 2.68 1.94 0.76

    0.37 1035 0.43 3.71 3.30 2.85 1.56 0.95

    0.56 1165 0.62 4.18 3.83 3.44 3.01 1.60 1.10

    84 3

    0.37 825 0.42 4.36 3.76 3.04 1.27

    0.56 945 0.62 4.99 4.48 3.92 2.38 1.42

    0.75 1045 0.82 5.23 5.08 4.57 4.01 2.31 1.52

    1.12 1190 1.19 6.29 5.90 5.47 5.01 4.48 2.79 1.94

    1.49 1306 1.64 6.91 6.53 6.15 5.75 5.32 4.81 3.05 2.24 1.84

    SIZE

    (in.)

    No. of

    Blades

    Motor

    hprpm

    Peak

    bhp

    AIRFLOW (ft3/min) @ STATIC PRESSURE (in. wg)

    0 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1

    24 3

    1/4 862 0.18 4,283 3,350 1,230

    1/4 960 0.27 4,770 3,960 2,050

    1/3 1071 0.36 5,321 4,620 3,730 1,600

    1/2 1220 0.54 6,062 5,450 4,750 3,600 1,710

    27 3

    1/4 806 0.27 6,123 4,990 2,230

    1/3 883 0.36 6,708 5,675 4,100 1,620

    1/2 1035 0.57 7,862 7,000 6,035 3,315 2,020

    3/4 1165 0.83 8,850 8,110 7,290 6,385 3,400 2,330

    33 3

    1/2 825 0.56 9,240 7,970 6,430 2,700

    3/4 945 0.83 10,580 9,500 8,300 5,040 3,010

    1 1045 1.1 11,710 10,755 9,685 8,490 4,890 3,215

    1 1190 1.6 13,335 12,490 11,580 10,610 9,500 5,905 4,100

    2 1306 2.2 14,630 13,845 13,030 12,185 11,280 10,200 6,470 4,740 3,900

    TYPICAL RATING TABLE FOR A SERIES OF BELT-DRIVEN PROPELLER FANS

    TYPICAL RATING TABLE FOR A SERIES OF BELT-DRIVEN PROPELLER FANS

  • Volume

    CFM

    Outlet

    Vel.

    (fpm)

    1/4 in. wg 3/8 in. wg 1/2 in. wg 5/8 in. wg 3/4 in. wg 7/8 in. wg 1 in. wg 1-1/4 in. wg 1-1/2 in. wg

    rpm bhp rpm bhp rpm bhp rpm bhp rpm bhp rpm bhp rpm bhp rpm bhp rpm bhp

    3825

    4590

    5355

    6120

    6885

    500

    600

    700

    800

    900

    222

    236

    253

    272

    292

    0.185

    0.233

    0.292

    0.365

    0.450

    270

    284

    300

    317

    0.334

    0.400

    0.483

    0.579

    313

    327

    343

    0.519

    0.608

    0.716

    352

    366

    0.743

    0.856 389 1.01 411 1.17

    7650

    8415

    9180

    9945

    10710

    1000

    1100

    1200

    1300

    1400

    314

    338

    361

    385

    409

    0.560

    0.682

    0.826

    0.989

    1.175

    337

    358

    379

    402

    425

    0.695

    0.832

    0.988

    1.163

    1.360

    360

    378

    398

    419

    441

    0.840

    0.981

    1.149

    1.340

    1.553

    383

    399

    417

    437

    457

    0.992

    1.144

    1.314

    1.514

    1.741

    403

    419

    436

    454

    473

    1.15

    1.31

    1.49

    1.69

    1.93

    424

    438

    455

    472

    489

    1.31

    1.48

    1.68

    1.89

    2.12

    443

    458

    472

    489

    506

    1.48

    1.60

    1.86

    2.09

    2.34

    494

    507

    522

    538

    2.04

    2.25

    2.49

    2.76

    540

    554

    568

    2.67

    2.92

    3.20

    11475

    12240

    13005

    13770

    14535

    1500

    1600

    1700

    1800

    1900

    434

    458

    483

    508

    1.387

    1.626

    1.895

    2.191

    449

    473

    498

    522

    547

    1.587

    1.837

    2.115

    2.424

    2.767

    464

    488

    511

    535

    559

    1.780

    2.048

    2.346

    2.665

    3.017

    479

    501

    525

    538

    571

    1.993

    2.269

    2.570

    2.901

    3.275

    494

    515

    537

    560

    584

    2.19

    2.49

    2.80

    3.15

    3.52

    509

    529

    550

    572

    595

    2.40

    2.70

    3.03

    3.40

    3.78

    524

    543

    564

    585

    606

    2.61

    2.92

    3.26

    3.64

    4.04

    555

    572

    590

    610

    630

    3.06

    3.39

    3.73

    4.12

    4.55

    584

    600

    617

    635

    654

    3.52

    3.87

    4.24

    4.63

    5.07

    15300

    16830

    18360

    19890

    21420

    2000

    2200

    2400

    2600

    2800

    571

    621

    3.144

    4.003

    585

    633

    682

    3.403

    4.289

    5.335

    595

    644

    693

    742

    791

    3.672

    4.577

    5.632

    6.885

    8.308

    607

    654

    703

    752

    801

    3.93

    4.87

    5.96

    7.22

    8.67

    618

    665

    712

    761

    810

    4.21

    5.16

    6.28

    7.56

    9.03

    629

    675

    721

    769

    818

    4.48

    5.46

    6.61

    7.91

    9.40

    651

    695

    741

    788

    834

    5.02

    6.06

    7.24

    8.60

    10.15

    674

    715

    759

    805

    852

    5.56

    6.65

    7.90

    9.30

    10.88

    22950

    24480

    26010

    27540

    29070

    30600

    3000

    3200

    3400

    3600

    3800

    4000

    850 10.32 859

    908

    10.71

    12.50

    867

    916

    965

    1015

    11.09

    13.01

    15.16

    17.52

    883

    932

    981

    1030

    1072

    1129

    11.89

    13.84

    16.03

    18.47

    21.16

    24.11

    898

    946

    995

    1044

    1093

    1142

    12.70

    14.70

    16.92

    19.39

    22.13

    25.16

    IMPELLER DIAMETER: 36.5 IN OUTLET AREA: 7.65 SQ FT

    TIP SPEED IN FPM: 9.56 RPM MAXIMUM BHP: 18.3 (RPM/1000)3

    TYPICAL MULTISPEED RATING TABLE FOR A SINGLE WIDTH, SINGLE INLET CENTRIFUGAL FAN

    Figure 5.2 - Centrifugal Fan Performance Tables

    IMPELLER DIAMETER: 927 mm OUTLET AREA: .71 SQ METERS

    TIP SPEED IN m/s: .0485 RPM MAXIMUM kW: 13.65 (RPM/1000)3

    Volume

    m3/s

    Outlet

    Vel.

    (m/s)

    62 Pa 93 Pa 124 Pa 155 Pa 186 Pa 217 Pa 246 Pa 310 Pa 373 Pa

    rpm kW rpm kW rpm kW rpm kW rpm kW rpm kW rpm kW rpm kW rpm kW

    1.81

    2.17

    2.53

    2.89

    3.25

    2.55

    3.06

    3.56

    4.07

    4.58

    222

    236

    253

    272

    292

    0.14

    0.17

    0.22

    0.27

    0.34

    270

    284

    300

    317

    0.25

    0.30

    0.36

    0.43

    313

    327

    343

    0.39

    0.45

    0.53

    352

    366

    0.55

    0.64 389 0.75 411 0.87

    3.61

    3.97

    4.33

    4.69

    5.06

    5.08

    5.59

    6.10

    6.61

    7.13

    314

    338

    361

    385

    409

    0.42

    0.51

    0.62

    0.74

    0.88

    337

    358

    379

    402

    426

    0.52

    0.62

    0.74

    0.87

    1.01

    360

    378

    398

    419

    441

    0.63

    0.73

    0.86

    1.00

    1.16

    382

    399

    417

    437

    457

    0.74

    0.85

    0.98

    1.13

    1.30

    403

    419

    436

    454

    473

    0.86

    0.98

    1.11

    1.26

    1.44

    424

    438

    455

    472

    489

    0.98

    1.10

    1.25

    1.41

    1.58

    443

    458

    472

    489

    506

    1.10

    1.19

    1.39

    1.56

    1.74

    494

    507

    522

    538

    1.52

    1.68

    1.86

    2.06

    540

    554

    568

    1.99

    2.18

    2.39

    5.42

    5.78

    6.14

    6.50

    6.86

    7.63

    8.14

    8.65

    9.15

    9.66

    434

    458

    483

    508

    1.03

    1.21

    1.41

    1.63

    449

    473

    498

    522

    547

    1.18

    1.37

    1.58

    1.81

    2.06

    464

    488

    511

    535

    559

    1.33

    1.53

    1.75

    1.99

    2.25

    479

    501

    525

    538

    571

    1.49

    1.69

    1.92

    2.16

    2.44

    494

    515

    537

    560

    584

    1.63

    1.86

    2.09

    2.35

    2.62

    509

    529

    550

    572

    595

    1.79

    2.01

    2.26

    2.54

    2.82

    524

    543

    564

    585

    606

    1.95

    2.18

    2.43

    2.71

    3.01

    555

    572

    590

    610

    630

    2.28

    2.53

    2.78

    3.07

    3.39

    584

    600

    617

    635

    654

    2.62

    2.89

    3.16

    3.45

    3.78

    7.22

    7.94

    8.67

    9.39

    10.11

    10.17

    11.18

    12.21

    13.23

    14.24

    571

    621

    2.34

    2.99

    585

    633

    682

    2.54

    3.20

    3.98

    595

    644

    693

    742

    791

    2.74

    3.41

    4.20

    5.13

    6.20

    607

    654

    703

    752

    801

    2.93

    3.63

    4.44

    5.38

    6.47

    616

    665

    712

    761

    810

    3.14

    3.85

    4.68

    5.64

    6.73

    629

    675

    721

    769

    818

    3.34

    4.07

    4.93

    5.90

    7.01

    651

    695

    741

    788

    834

    3.74

    4.52

    5.40

    6.41

    7.57

    674

    715

    759

    805

    852

    4.15

    4.96

    5.89

    6.94

    8.11

    10.83

    11.55

    12.28

    13.00

    13.72

    14.44

    15.25

    16.27

    17.30

    18.31

    19.32

    20.34

    850 7.70 859

    908

    7.99

    9.40

    867

    916

    965

    1015

    8.27

    9.70

    11.30

    13.06

    883

    932

    981

    1030

    1072

    1129

    8.87

    10.32

    11.95

    13.77

    15.78

    17.98

    898

    946

    995

    1044

    1093

    1142

    9.47

    10.96

    12.62

    14.46

    16.50

    18.76

    TYPICAL MULTISPEED RATING TABLE FOR A SINGLE WIDTH, SINGLE INLET CENTRIFUGAL FAN

    AMCA 201-02 (R2007)

    14

  • 222

    236

    253

    272

    292

    .185

    .233

    .292

    .365

    .450

    270

    284

    300

    317

    .334

    .400

    .483

    .579

    313

    327

    343

    .51

    9.6

    08

    .71

    6352

    366

    .743

    .856

    389

    1.0

    1411

    1.1

    7

    314

    338

    361

    335

    409

    .560

    .682

    .826

    .988

    1.1

    75

    337

    358

    379

    482

    426

    .695

    .822

    .988

    1.1

    63

    1.3

    60

    360

    378

    398

    419

    441

    .84

    0.9

    81

    1.1

    49

    1.3

    40

    1.5

    53

    332

    399

    417

    437

    457

    .992

    1.1

    44

    1.3

    14

    1.5

    14

    1.7

    41

    403

    419

    436

    454

    473

    1.1

    51.3

    11.4

    91.6

    91.9

    3

    424

    438

    455

    472

    489

    1.3

    11.4

    81.5

    81.8

    92.1

    2

    443

    458

    472

    489

    506

    1.4

    81.6

    01.8

    62.0

    92.3

    4

    494

    507

    522

    538

    2.0

    42.2

    52.4

    92.7

    6

    540

    554

    568

    2.6

    72.9

    23.2

    8584

    598

    3.3

    73.6

    6

    434

    456

    482

    508

    1.3

    87

    1.6

    26

    2.1

    9

    449

    473

    493

    522

    547

    1.5

    87

    1.8

    37

    2.1

    15

    2.4

    24

    2.7

    67

    464

    488

    511

    535

    559

    1.7

    82.0

    48

    2.3

    46

    2.6

    65

    3.0

    17

    479

    501

    525

    538

    571

    1.9

    95

    2.2

    69

    2.5

    70

    2.9

    01

    3.2

    76

    494

    515

    537

    560

    584

    2.1

    92.4

    92.8

    03.1

    53.5

    2

    509

    529

    550

    572

    595

    2.4

    02.7

    03.0

    33.4

    0

    524

    543

    564

    585

    606

    2.6

    12.9

    23.2

    63.8

    44.0

    4

    555

    572

    590

    610

    630

    3.0

    63.4

    93.7

    34.1

    24.5

    5

    584

    600

    617

    635

    654

    3.5

    23.8

    74.2

    44.6

    35.0

    7

    612

    627

    643

    661

    678

    3.9

    94.3

    64.7

    65.1

    85.6

    3

    571

    629

    3.7

    44

    4.0

    03

    584

    633

    682

    3.4

    03

    4.2

    89

    5.3

    35

    596

    644

    693

    742

    791

    4.5

    77

    5.6

    32

    6.8

    85

    8.3

    08

    607

    654

    703

    752

    801

    3.9

    34.8

    75.7

    67.2

    28.6

    7

    618

    665

    712

    761

    810

    4.2

    15.1

    66.2

    87.5

    69.0

    3

    629

    675

    721

    769

    818

    4.4

    85.4

    66.8

    17.9

    18.4

    8

    651

    695

    741

    788

    834

    5.0

    26.0

    67.2

    48.6

    010.1

    5

    674

    715

    759

    852

    5.5

    66.6

    57.9

    09.3

    010.8

    8

    696

    736

    778

    822

    867

    6.1

    17.2

    4

    10.0

    211

    .65

    850

    10.3

    2859

    908

    10.7

    112.6

    0867

    916

    965

    10

    15

    11.0

    913.0

    115.1

    617.5

    2

    883

    932

    981

    1030

    1079

    1129

    11.8

    913.8

    416.0

    318.4

    721.1

    624.1

    1

    898

    946

    995

    1044

    1093

    1142

    12.7

    014.7

    016.9

    219.3

    922.1

    325.1

    6

    914

    960

    10

    09

    1057

    1106

    1155

    13.4

    815.5

    617.8

    320.3

    523.1

    226.1

    8

    RECOMMENDEDSELECTION RANGE810 RPM585 RPM

    490 RPM

    390 RPM

    PR

    ES

    SU

    RE

    IN IN

    . WG

    BR

    AK

    E H

    OR

    SE

    PO

    WE

    R

    VO

    LUM

    EC

    FMO

    UTL

    ET

    VE

    LOC

    ITY

    500

    600

    700

    800

    900

    1000

    1100

    1200

    1300

    1400

    1500

    1600

    1700

    1800

    1900

    2000

    2200

    2400

    2600

    2800

    3000

    3200

    3400

    3600

    3800

    4000

    3825

    4590

    5355

    6120

    6885

    7650

    8415

    9180

    9945

    1071

    0

    1147

    512

    240

    1300

    513

    770

    1453

    5

    1530

    016

    830

    1836

    019

    890

    2142

    0

    2295

    024

    480

    2601

    027

    540

    2907

    030

    600

    CFM

    1/4

    SP

    3/8

    SP

    1/2

    SP

    5/8

    SP

    3/4

    SP

    7/8

    SP

    1 S

    P1-

    1/4

    SP

    1-1/

    2 S

    P1-

    3/4

    SP

    RP

    MB

    HP

    RP

    MB

    HP

    RP

    MB

    HP

    RP

    MB

    HP

    RP

    MB

    HP

    RP

    MB

    HP

    RP

    MB

    HP

    RP

    MB

    HP

    RP

    MB

    HP

    RP

    MB

    HP

    AMCA 201-02 (R2007)

    15

    Figure 5.3 - Typical Fan Performance Table Showing Relationship to a Family

    of Constant Speed Performance Curves

  • Most performance tables do not cover the complete

    range from no delivery to free delivery but cover only

    the typical operating range. Figure 5.4 illustrates the

    recommended performance range of a centrifugal

    fan. Comparison of Figure 5.4 with Figure 5.3 will

    show that the published performance table also

    covers only the recommended performance range of

    the fan.

    It should be remembered that fans are generally

    tested without obstructions in the inlet and outlet and

    without any optional airstream accessories in place.

    Catalog ratings will, therefore, usually apply only to

    the bare fan with unobstructed inlet and outlet.

    Fan performance adjustment factors for airstream

    accessories are normally available from either the fan

    catalog or the fan manufacturer.

    Fans are usually tested in arrangement 1, or similar

    (see Figure 3.5). Rating tables will, therefore, also

    apply only to the tested arrangement. Allowances for

    the effect of bearing supports used in other

    arrangements should be obtained from the

    manufacturer if not shown in the catalog.

    6. Air Systems

    6.1 The system

    An air system may consist simply of a fan with

    ducting connected to either the inlet or outlet or to

    both. A more complicated system may include a fan,

    ductwork, air control dampers, cooling coils, heating

    coils, filters, diffusers, sound attenuation, turning

    vanes, etc. See AMCA Publication 200 Air Systems,for more information.

    6.2 Component losses

    Every system has a combined resistance to airflow

    that is usually different from every other system and

    is dependent upon the individual components in the

    system.

    The determination of the "pressure loss" or

    "resistance to airflow," for the individual components

    can be obtained from the component manufacturers.

    The determination of pressure losses for ductwork

    design is well documented in standard handbooks

    such as the ASHRAE Handbook of Fundamentals.

    AIRFLOW

    PR

    ES

    SU

    RE

    SELECTION NOT USUALLY

    RECOMMENDED IN THIS RANGE

    SELECTION

    NOT USUALLY

    RECOMMENDED

    IN THIS RANGE

    RECOMMENDED

    SELECTION RANGE

    PR

    ESSU

    RE

    DUCT

    SYST

    EM C

    URVE

    DU

    CT S

    YSTEM

    CU

    RVE

    Figure 5.4 - Recommended Performance Range of a Typical Centrifugal Fan

    AMCA 201-02 (R2007)

    16

  • In a later section, the effects of some system

    components and fan accessories on fan performance

    are discussed. The System Effects presented willassist the system designer to determine fan

    selection.

    6.3 The system curve

    At a fixed airflow through a given air system a

    corresponding pressure loss, or resistance to this

    airflow, will exist. If the airflow is changed, the

    resulting pressure loss, or resistance to airflow, will

    also change. The relationship between airflow

    pressure and loss can vary as a function of type of

    duct components, their interaction and the local

    velocity magnitude. In many cases, typical duct

    systems operate in the turbulent flow regime and the

    pressure loss can be approximated as a function of

    velocity (or airflow) squared. The simplifying

    relationship used in this publication governing the

    change in pressure loss as a function of airflow for a

    fixed system is:

    Pc/P = (Qc/Q)2

    A more through discussion of duct system pressure

    losses can be found in AMCA Publication 200 AirSystems.

    The system curve of a "fixed system" plots as a

    parabola in accordance with the above relationship.

    Typical plots of the resistance to flow versus volume

    airflow for three different and arbitrary fixed systems,

    (A, B, and C) are illustrated in Figure 6.1. For a fixed

    system an increase or decrease in airflow results in

    an increase or decrease in the system resistance

    along the given system curve only. Also, as the

    components in a system change, the system curve

    changes.

    Refer to Figure 6.1, Duct System A. With a system at

    the design airflow (Q) and at a design systemresistance (P), an increase in airflow to 120% of Qwill result in an increase in system resistance P of144% since system resistance varies with the square

    of the airflow. Likewise, a decrease in airflow Q to50% would result in a decrease in system resistance

    P to 25% of the design system resistance.

    In Figure 6.1, System Curve B is representative of a

    system that has more component pressure loss than

    System Curve A, and System Curve C has less

    component pressure loss than System Curve A.

    Notice that on a percentage basis, the same

    relationships also hold for System Curves B and C.

    These relationships are characteristic of typical fixed

    systems.

    SYSTE

    M B

    SYST

    EM A

    SYST

    EM C

    PE

    RC

    EN

    T O

    F S

    YS

    TE

    M R

    ES

    ISTA

    NC

    E

    PERCENT OF SYSTEM AIRFLOW

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    0

    20 40 60 80 100 120 140 160 180 200

    SYSTEMDESIGN POINT

    Figure 6.1 - System Curves

    AMCA 201-02 (R2007)

    17

  • 6.4 Interaction of system curve and fan

    performance curve

    If the system characteristic curve, composed of the

    resistance to system airflow and the appropriate SEFhave been accurately determined, then the fan will

    deliver the designated airflow when installed in the

    system.

    The point of intersection of the system curve and the

    fan performance curve determines the actual airflow.

    System Curve A in Figure 6.2 has been plotted with a

    fan performance curve that intersects the system

    design point.

    The airflow through the system in a given installation

    may be varied by changing the system resistance.

    This is usually accomplished by using fan dampers,

    duct dampers, mixing boxes, terminal units, etc.

    Figure 6.2 shows the airflow may be reduced from

    design Q by increasing the resistance to airflow, i.e.,changing the system curve from System A to System

    B. The new operating point is now at Point 2 (the

    intersection of the fan curve and the new System B)

    with the airflow at approximately 80% of Q. Similarly,the airflow can be increased by decreasing the

    resistance to airflow, i.e., changing the system curve

    from System A to System C. The new operating point

    is now at Point 3 (the intersection of the fan curve and

    the new System C), with the airflow at approximately

    120% of Q.

    6.5 Effect of changes in speed

    Increases or decreases in fan rotational speed will

    alter the airflow through a system. According to the

    Fan Laws (see below), the % increase in airflow is

    directly proportional to the fan rotational speed ratio,

    and the fan static pressure is proportional to the

    square of the fan rotational speed ratio. Thus, a 10%

    increase in fan rotational speed will result in a new

    fan curve with a 10% increase in Q, as illustrated inFigure 6.3. Since the system components did not

    change, System Curve A remains the same. With

    airflow increasing by 10% over the original Q, thesystem resistance increases along System Curve A

    to Point 2, at the intersection with the new fan curve.

    The greater airflow moved by the fan against the

    resulting higher system resistance to airflow is a

    measure of the increased work done. In the same

    system, the fan efficiency remains the same at all

    points on the same system curve.

    This is due to the fact that airflow, system resistance,

    and required power are varied by the appropriate

    ratio of the fan rotational speed.

    200

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    40 60 80 100 120 140 160 180 200

    FAN CURVE

    SYST

    EM B

    SY

    STE

    M A

    SYST

    EM C

    SYSTEMDESIGN POINT

    1

    2

    3

    PERCENT OF SYSTEM AIRFLOW

    PE

    RC

    EN

    T O

    F S

    YS

    TE

    M R

    ES

    ISTA

    NC

    E

    Figure 6.2 - Interaction of System Curves and Fan Curve

    AMCA 201-02 (R2007)

    18

  • PERCENT OF SYSTEM AIRFLOW

    PE

    RC

    EN

    T O

    F P

    OW

    ER

    PE

    RC

    EN

    T O

    F S

    YS

    TE

    M R

    ES

    ISTA

    NC

    E

    0

    0

    20

    40

    60

    80

    100

    120

    140

    160

    20 40 60 80 100

    100

    133

    50

    120 140

    110%

    160 180 200

    H (AT 1.1N)PRESSURE

    S (AT 1.1N) DU

    CT S

    YS

    TE

    M A

    PRESSURES (AT N)

    H (AT N)1

    2

    Figure 6.3 - Effect of 10% increase in Fan Speed

    AMCA 201-02 (R2007)

    6.5.1 Fan Laws - effect of change in speed - (fan

    size and air density remaining constant)

    For the same size fan, Dc = D and, therefore, (Dc/D)= 1. When the air density does not vary, c = andthe air density ratio (c/) = 1. Kp is taken as equal tounity in this and following examples.

    Qc = Q (Nc/N)

    Ptc = Pt (Nc/N)2

    Psc = Ps (Nc/N)2

    Pvc = Pv (Nc/N)2

    Hc = H (Nc/N)3

    6.6 Effect of density on system resistance

    The resistance of a duct system is dependent upon

    the density of the air flowing through the system. An

    air density of 1.2 kg/m3 (0.075 lbm/ft3) is standard in

    the fan industry throughout the world. Figure 6.4

    illustrates the effect on the fan performance of a

    density variation from the standard value.

    6.6.1 Fan Laws - effect of change in density - (fan

    size and speed remaining constant)

    When the speed of the fan does not change, Nc = Nand, therefore, (Nc/N) = 1. The fan size is also fixed,Dc = D and therefore (Dc/D) = 1.

    Qc = Q

    Ptc = Pt (c/)

    Psc = Ps (c/)

    Pvc = Pv (c/)

    Hc = H (c/)

    19

  • 00

    0 20 40 60 80 100 120 140 160 180 200

    20

    40

    60

    80

    100

    20

    40

    60

    80

    100

    PERCENT OF SYSTEM AIRFLOW

    PE

    RC

    EN

    T O

    F P

    OW

    ER

    PE

    RC

    EN

    T O

    F S

    YS

    TE

    MR

    ES

    ISTA

    NC

    E A

    ND

    FA

    N P

    RE

    SS

    UR

    E

    POWER @ DENSITY

    FAN PRESSURE CURVE@ DENSITY /2

    FAN PRESSURE CURVE@ DENSITY SYSTEM A

    @ DENSITY FAN INLET

    SYSTEM A@ DENSITY /2

    FAN INLET

    POWER @ DENSITY /2

    Figure 6.4 - Density Effect

    AMCA 201-02 (R2007)

    20

  • CALCULATED SYSTEM CURVE

    PEAK FAN PRESSURE

    FAN PRESSURE

    CURVE

    DESIGN AIRFLOW

    DE

    SIG

    N R

    ES

    ISTA

    NC

    E

    1

    Figure 6.5 - Fan/System Curve at Design Point

    AMCA 201-02 (R2007)

    6.7 Fan and system interaction

    When system pressure losses have been accurately

    estimated and desirable fan inlet and outlet

    conditions have been provided, design airflow can be

    expected, as illustrated in Figure 6.5. Note again that

    the intersection of the actual system curve and the

    fan curve determine the actual airflow. However,

    when system pressure losses have not been

    accurately estimated as in Figure 6.6, or when

    undesirable fan inlet and outlet conditions exist as in

    Figure 6.7, design performance may not be obtained.

    6.8 Effects of errors in estimating system

    resistance

    6.8.1 Higher system resistance. In Figure 6.6,

    System Curve B shows a situation where a system

    has greater resistance to airflow than designed

    (Curve A). This condition is generally a result of

    inaccurate allowances of system resistance. All

    pressure losses must be considered when

    calculating system resistance or the actual system

    will be more restrictive to airflow than intended. This

    condition results in an actual airflow at Point 2, which

    is at a higher pressure and lower airflow than was

    expected.

    If the actual duct system pressure loss is greater than

    design, an increase in fan speed may be necessary

    to achieve Point 5, the design airflow.

    CAUTION: Before increasing fan rotational

    speed, check with the fan manufacturer to

    determine whether the fan rotational speed can

    be safely increased. Also determine the expected

    increase in power. Since the power required

    increases as the cube of the fan rotational speed

    ratio, it is very easy to exceed the capacity of the

    existing motor and that of the available electrical

    service.

    6.8.2 Lower system resistance. Curve C in Figure

    6.6 shows a system that has less resistance to airflow

    than designed. This condition results in an actual

    airflow at Point 3, which is at a lower pressure and

    higher airflow than was expected.

    21

  • FAN PRESSURECURVE

    CURVE B:ACTUAL SYSTEM

    CURVE A:CALCULATED SYSTEM

    CURVE CACTUAL SYSTEM

    PEAK FANPRESSURE

    ACTUAL SYSTEM RESISTANCEMORE THAN DESIGN

    ACTUAL SYSTEMLESS THANDESIGN

    DESIGN AIRFLOW

    DE

    SIG

    N R

    ES

    ISTA

    NC

    E

    5

    1

    2

    4

    3

    Figure 6.6 - Fan/System Curve Not at Design Point

    AMCA 201-02 (R2007)

    6.9 Safety factors

    It has been common practice among system

    designers to add safety factors to the calculated

    system resistance to account for the unexpected.

    In some cases, safety factors may compensate for

    resistance losses that were unaccounted for and the

    actual system will deliver the design airflow, Point 1,

    Figure 6.6. If the actual system resistance is lower

    than the design system resistance, including the

    safety factors, the fan will run at Point 3 and deliver

    more airflow. This result may not be advantageous

    because the fan may be operating at a less efficient

    point on the fans performance curve and may require

    more power than a properly designed system. Under

    these conditions, it may be desirable to reduce the

    fan performance to operate at Point 4 on Curve C,

    Figure 6.6. This may be accomplished by reducing

    the fan speed, adjusting the variable inlet vane (VIV),

    if installed, or inlet dampers. The system resistance

    could also be increased to Point 1 on Curve A, Figure

    6.6. The change in fan operating point should be

    evaluated carefully, since a change in fan power

    consumption may occur.

    The system designer should also evaluate the fan

    performance tolerance and system resistance

    tolerance to determine if the lower or upper limits of

    the probable airflow in the system are acceptable.

    The combination of these tolerances should be

    evaluated to ensure that the high-side system

    resistance curve does not fall into the unstable range

    of performance. Operation in this area of the curve

    should be avoided and precautions taken to ensure

    operations outside of the unstable area, especially at

    the highest expected system resistance.

    22

  • AMCA 201-02 (R2007)

    6.10 Deficient fan/system performance

    The most common causes of deficient fan/system

    performance are improper fan inlet duct design, fan

    outlet duct design, and fan installation into the duct

    system. Any one or a combination of these conditions

    that alter the aerodynamic characteristics of the air

    flowing through the fan such that the fans full airflow

    potential, as tested in the laboratory and cataloged, is

    not likely to be realized.

    Other major causes of deficient performance are:

    The air performance characteristics of the

    installed system are significantly different from

    the system designer's intent (See Figure 6.6).

    This may be due to a change in the system by

    others or unexpected behavior of the system

    during operation.

    The system design calculations did not include

    adequate allowances for the effect of accessories

    and appurtenances (See Section 10).

    The fan selection was made without allowing

    for the effect of appurtenances on the fan's

    performance (See Section 10).

    Dirty filters, dirty ducts, dirty coils, etc., will

    increase the system resistance, and

    consequently, reduce the airflow - often

    significantly.

    The "performance" of the system has been

    determined by field measurement techniques

    that have a high degree of uncertainty.

    Other "on-site" problems are listed in AMCA

    Publication 202 Troubleshooting, which includesdetailed checklists and recommendations for the

    correction of problems with the performance of air

    systems.

    6.11 Precautions to prevent deficient

    performance

    Use appropriate allowances in the design

    calculations when space or other factors

    dictate the use of less than optimum

    arrangement of the fan outlet and inlet

    connections (See Sections 8 and 9).

    Design the connections between the fan and

    the system to provide, as nearly as possible,

    uniform airflow conditions at the fan outlet and

    inlet connections (See Sections 8 and 9).

    Include adequate allowance for the effect of all

    accessories and appurtenances on the

    performance of the system and the fan. If

    possible, obtain from the fan manufacturer

    data on the effect of installed appurtenances

    on the fan's performance (See Section 10).

    Use field measurement techniques that can be

    applied effectively on the particular system.

    Be aware of the probable accuracy of

    measurement and conditions that affect this.

    Refer to AMCA Publication 203 FieldPerformance Measurement of Fan Systems;for more precise measurement see AMCA

    Standard 803 Industrial Process/PowerGeneration Fans: Site Performance TestStandard. Also, refer to AABC NationalStandards, Chapter 8, Volume Measurements,

    Associated Air Balance Council, 5th Edition,

    1989.

    6.12 System Effect

    Figure 6.7 illustrates deficient fan/system

    performance resulting from one or more of the

    undesirable airflow conditions listed in Section 6.10.

    It is assumed that the system pressure losses, shown

    in system curve A, have been accurately determined,

    and a suitable fan selected for operation at Point 1.

    However, no allowance has been made for the effect

    of the system connections on the fan's performance.

    To account for this System Effect it will be necessary

    to add a System Effect Factor (SEF) to the calculatedsystem pressure losses to determine the actual

    system curve. The SEF for any given configuration isvelocity dependent and will vary across a range of

    airflow. This will be discussed in more detail in

    Section 7. (See Figure 7.1).

    In Figure 6.7 the point of intersection between the fan

    performance curve and the actual system curve B is

    Point 4. The actual airflow will be deficient by the

    difference 1-4. To achieve design airflow, a SEFequal to the pressure difference between Point 1 and

    2 should have been added to the calculated system

    pressure losses and the fan selected to operate at

    Point 2. Note that because the System Effect is

    velocity related, the difference represented between

    Points 1 and 2 is greater than the difference between

    Points 3 and 4.

    The System Effect includes only the effect of the

    system configuration on the fan's performance.

    23

  • AMCA 201-02 (R2007)

    7. System Effect Factor (SEF)

    A System Effect Factor is a value that accounts forthe effect of conditions adversely influencing fan

    performance when installed in the air system.

    7.1 System Effect Curves

    Figure 7.1 shows a series of 19 System Effect

    Curves. By entering the chart at the appropriate air

    velocity (on the abscissa), it is possible to read

    across from any curve (to the ordinate) to find the

    SEF for a partic