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Elephant Instructions 1 CYLINDER LOCK © Rob Ives / Flying Pig 2008
You will need a craft knife or other sharp knife, a pair of scissors, some glue and a glue spreader.
The best type of glue to use is white school glue (PVA.)
Print out the parts sheets onto thin cardboard. Photocopier card is ideal. Notice that the parts pages are marked front and back. Print out a front page, flip it over, then print the back onto the same sheet. Leave the ink to dry completely before continuing.
Before cutting anything out, score along all the dotted lines and cut out any holes with a craft knife. Both these jobs are easier to do on full sheets of card.
Dashed lines are hill folds, dotted lines are valley folds. Cut along the solid lines. Grey areas show where to glue
Cutout
Dashed lines are hill folds
Dotted lines are valley folds
Black lines show where to cut.
Shaded areas show where to glue.
InstructionsInstructions
1
2
Fold round and glue together the two Tumblers. (1 - 2)
Fold round and glue the Tumbler Outer. (3)
Slide the Tumbler into place inside the Tumbler Outer matching the coloured ends then thread the long flap though the hole in the centre of the Tumbler and glue it to the other side of the Tumbler Outer. (4)
Cross section
of tumbler
Tumbler Tumbler Outer
Long Flap
Glue the Tumbler Outers to the inside of the plug. Note that the two flaps from the hole fold upwards and glue to the side of the Tumbler Outers. (5 - 8)
Elephant Instructions 1 CYLINDER LOCK © Rob Ives / Flying Pig 2008
4
3
5
Roll round the Plug and glue down the ends of the Tumbler Outer. (9-12)
Glue the Plug closed. (13)
Thread the Keyway through the centre of the plug and glue it into place. (14 - 15)
Glue the two Covers into place on the end of the Plug. (16 - 17)
Roll round and glue the Cylinder. (18)
With the Tumblers pushed into place inside the Plug, push the Plug into the Cylinder.
Assemble the Box as shown here. (19-21)
Note that the box is shown upside down in this picture.
Elephant Instructions 1 CYLINDER LOCK © Rob Ives / Flying Pig 2008
7
6
8
Seat the Cylinder into place in the Box and glue it into place. (22)
Glue the box base into place. (23-26) Turn the box over at this point.
Glue the Box Front and Box Back into place. (28)
The Key Inner gives the Key strength.
Fold the four Key inner sections as shown to the right. The triangle section in the middle makes these shapes surprisingly strong.
Elephant Instructions 1 CYLINDER LOCK © Rob Ives / Flying Pig 2008
10
9
Finish the Key Inner the glue it into place inside the Key Outer.
Fold the Key Outer round and glue it together following the numbers on the parts.
Glue the Key Handle into place. The Key is now complete.
The Cylinder Lock is now complete. When no key is in place the Tumblers drop down so that they stick out of the Cylinder holes. This stops the Plug from rotating.
Insert the Key and the two Tumblers are lifted so that the they are lined up within the Plug. The Plug is now free to rotate within the Cylinder. The Cylinder Lock is unlocked!
Elephant Instructions 1 CYLINDER LOCK © Rob Ives / Flying Pig 2008Parts 1
Top
Top
FirstTu
mb
ler O
uter
6.6.
1212
Cu
t O
ut
Cu
t O
ut
Top Top
First Tumbler
Cu
t O
ut
Cu
t O
ut
Top Top
Second Tumbler
13
Fro
nt
Back
Inside of Plug
3
11
9. 9. 9. 9. 9.
9. 9
. 9.
9.
9.
11 11 11 11 11 11 1
1 1
1 1
1 1
1
7 7 7 7 7 7 7
7
7
7
5 5 5 5 5 5 5
5
5
5
INS
IDE
Cut Out
4
Tum
bler O
uter
Plug
Tumbler
Tumbler
Cylinder Lock Parts 1 Back
1717
1717
1717
1717
1717
1717
1717
1717
1717
1717
1717
1515
1515
1515
6.
6.
8
8
12
12
10
10
1616
1616
1616
1616
1616
1616
1616
1616
1616
1616
1616
1414
1414
1414
13
1111
1111
1111
1111
1111
55
55
55
55
55
3
2
2
1
2
2
1
Elephant Instructions 1 CYLINDER LOCK © Rob Ives / Flying Pig 2008Parts 2
15
15
15
1515
15
Fron
t
Top
Top
Keyway
Bac
k
14
14
14
14
14
14
Inside of Cylinder
Cu
t O
ut
Cu
t O
ut
Cu
t O
ut
Cu
t O
ut
18
Key Handle
10
11
12
16
15
14
13
9
8
Cyl
ind
er
Key
Ou
ter
INS
IDE
Cylinder Lock Parts 2 Back
182222
2222
2222
2222
2222
2222
22
2222
2222
2222
2222
2222
2222
22
17
18
17
17
17
16
16
16
16
15
14
13
10
11
12
5 5
6 6
8 8
88 8
8
77
7
55
5
66
6 6
Elephant Instructions 1 CYLINDER LOCK © Rob Ives / Flying Pig 2008Parts 3
Cut Out
Cut Out
Cut Out
24
23
28
28
22
2222
22
22
22
28
28
22
22
2222
22
22
Cu
t o
ut
21
28
28
2121
28
28
21
20
19
Box
Plug End
Plug End
Bottom
Cylinder Lock Parts 1 Back
25
20
19
Frame
26
6 Plug Back
Plug Front
21
21
21
21
17 17
17
16
16
16
Elephant Instructions 1 CYLINDER LOCK © Rob Ives / Flying Pig 2008Parts 4
Box End
Box EndBox Base
Key Inner
Cu
t O
ut
Top Top
SecondTumbler Outer
8 8
10 10
Cut Out
Cut Out
4 4 9 9
7 7 7
5 5 5
9 9 8
1 2
1 2
3 3
17
8 6 5
6 5
18
8
8
8
CYLINDER LOCK
CYLINDER LOCK
© Rob Ives
© Rob Iveswww.flying-pig.co.uk
3
4
26
25
Bo
ttom
Bo
tto
m
Tum
bler O
uter
Cylinder Lock Parts 4 Back
9.9.9.9.9.9.9.9.9.9.
7 7 7 7 77 7 7 7 7
Front
28 28
28 28
Key Support
2
2
1
1
44
23
24
Base
Back
Bottom4
28 28
28 28
3
Bottom
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