309364n - precisionflo xl, electrical schematics, english · 2 electrical schematic 309364 fla...
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FLA REQUIREDFUSES
VOLTAGE W/OHEAT
W/HEAT
W/TEMPH/C
W/TEMPH/ONLY
FU2080FU2081 FU216
110-120 8 - - - 116505 (LPJ-8SP) NONE220-240 4.2 18.8 25.1 18.8 116506 (LPJ-5SP) 116505 (LPJ-8SP)400-480 2.1 9.5 12.6 9.5 116620 (LPJ-3SP) 116505 (LPJ-8SP)
#16 RED(MTW TYP)
#16 WHT(MTW TYP)
200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238
250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269
DISC 20024VDC
21302132/2133
2190
2131
2190 2131
2210 2211
22112540
2630
22112210
254 254373609 611
670
2320
670
2321
679
2322
679
2323
2540
2580CR258
372
427
224224
23 24
CR258
33 34 26812680
R
CR258
1L2NEUTRAL
1L1HOT
2L1 2L2
TR210
X1 X2
FL216 FILTER/ARRESTOR
LINE ENL
L NLOAD E
429
480V
2150
352 903902953
7061018
8041019
954
220V+240V
2L1 2L2
JUMPER CONFIGURATION FOR 220-240V
#16 WHT(MTW TYP)
#18 BLU(MTW TYP)
706
804 #18 BLU/WHT(MTW TYP)
REF 13 14
NEUTRAL L2
HOT L1
X2 X1
2140/2150
2132
3720
SEEBELOW
OR
G
NL
2130 2132
NL
2140 2133
LOAD
LINE
RFIFILTER
FOR TESTING ONLYREMOVE FUSES BEFORESHIPPING UNIT
685
686
FOR ASSEMBLIES233623/233629
ONLY
GRACO #198797 YELLOW BLACK
FU2081FU2080
H1H2 H3
H4
1KVATRANSFORMER
120V
POWER ON
PS219
+24V COM
LT224
PS229
+5V COM +12V COM
FU216
W
+24V
LT254
G
PB254START
PB258STOP
LT263
CONTROL ON
POWER CONTROL RELAY265, 268, 403
FAULT BEACON
CONTROL ON
RDR-D15 RDR-D16
SEALER STOP TO ROBOT
H1 H2 H3 H4
#14 BLK(MTW TYP)
#18 BLU/WHT(MTW TYP)
#18 BLU(MTW TYP)
#14 BLK
TO TEMPERATURECONTROL (IF USED)
#16 RED #18 BLU(MTW TYP)
6
7
6
6
9 9
9
9
10
10
10 10
9
13
14
14
14
2 Electrical Schematic 309364
OP/OP1-B (24VDC COMMON)
OP-F (SPARE - 24VDC OUTPUT)
OP2-C (GUN 2 SOLENOID)
OP2-B
J3-12
J3-20
J3-24 NC
J3-22
J3-23
J3-21
J3-16
J3-18
J3-19
J3-17
J3-14
J3-15
J3-13
SW2/J2-6 (24VDC SWIRL 2 ENABLE)
SW1/J2-6 (24VDC SWIRL 1 ENABLE)
OP/OP1-C (GUN 1 SOLENOID)
SYSTEM I/O BOARD CONNECTIONS (SIO)
J3-8
J3-10
J3-11
J3-9
J3-6
J3-7
J3-4
J3-5
J3-2
J3-3
J3-1
NC
(24V DIGITAL OUTPUTS)
NC
NC
NC
NC
(CONTROL ON OUTPUT)258
NC
A
B
NC
NC
NC
NC
OP-E (CLOSER SOLENOID)
OP/OP1-R (OPEN CABLE DETECT OUTPUT)
OP2-R (OPEN CABLE DETECT OUTPUT)
J4-12 NC
J4-16
J4-14
J4-15
J4-13
OP1-F (V/P SIGNAL-(ANALOG COMMON))
J4-8
J4-10
J4-11
J4-9
J4-6
A
J4-7
J4-5
J4-4
NC
J4-3
J4-2
J4-1
(ANALOG OUTPUTS)
SYSTEM I/O BOARD CONNECTIONS (SIO)
OP2-F (V/P SIGNAL-(ANALOG COMMON))
OP2-E (V/P SIGNAL +)
OP1-E (V/P SIGNAL +)
SW2/J2-10 (SPEED COMMAND)
SW1/J2-10 (SPEED COMMAND)
SW1/J2-9 (ANALOG COMMON)
SW2/J2-9 (ANALOG COMMON)
NC
NC
J5
J6 RIO BOARD-J2 (RIBBON CABLE)
ECB BOARD- (EDGE CONNECTOR)
400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436
450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 478 479 480 481
4030
4031
4180
4190
4210
4220
4230
4250
4260
2540
4530
4540
4580
4590
4630
4640
4680
4700
43 44
CR2584031
263
913
964
4090
4100
2630(FAULT BEACON)
914
965
917
969
918
970
NC
NC
B
NC
NC
#18 BLU(MTW TYP) MANUFACTURER TO WIRE
#22 BLU(MTW TYP)
#22 BLU(MTW TYP)
#22 BLU(MTW TYP)
43001007 (TO AMP BOARD/J2-6)
(CLEAR FAULT)IF INSTALLED
D
A
6
6
6
6
6
6
14
14
14
14
4 Electrical Schematic 309364
500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537
550 551 552 553 554 555 556 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 575 576 577 578 579 580
5280
5530
5540
5550
5640
5700
1005
1003
5200 1009
50401008
50601006
#22 PUR (LONG ENOUGH TO REACH J8-1)
+5D
D
+24V
VENDOR BUILDS TO J8-2
J8-24
J8-23
J8-22
J8-21
J8-20
J8-19
J8-18
J8-17
J8-16
J8-15
J8-14
J8-13
J8-12
J8-11
J8-10
J8-9
J8-8
J8-7
J8-6
J8-5
J8-4
J8-3
J8-2
J8-1
SYSTEM I/O BOARD CONNECTIONS (SIO)
J7-12
NCJ7-20
J7-16
J7-18
J7-19
J7-17
J7-14
J7-15
J7-13
OP/OP1-N (FLOW METER SIGNAL +)
SYSTEM I/O BOARD CONNECTIONS (SIO)
J7-8
J7-10
J7-11
J7-9
J7-6
J7-7
J7-4
J7-5
NC
J7-2
J7-3
J7-1
NC
NC
NC
(TO AMP BOARD/J2-2 (IF INSTALLED) (PWM OUTPUT)
NC
NC
A
B
NC
NC
NC
NC
NC
NC
NC
NC
OP/OP1-P (FLOW METER SIGNAL - (DIGITAL COMMON))
OP2-N (FLOW METER SIGNAL +)
OP2-P (FLOW METER SIGNAL - (DIGITAL COMMON))
J8-32
J8-31
J8-30
J8-29
J8-28
J8-27
J8-26
J8-25 (TO AMP BOARD/J2-4) (DIRECTION)IF INSTALLED
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC (JUMPER TO +5V FOR GM RS4 ANYBUS FORMAT)
NC (JUMPER TO +5V FOR BIG ENDIAN ANYBUS VALUES)
NC (JUMPER TO +5V FOR LARGER ANYBUS MAP SIZE)
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
A
B
(TO AMP BOARD/J2-8) (FAULT INPUT)IF INSTALLED
#22 BLU(MTW TYP)
(TO AMP BOARD/J2-7) (+5VDC) (DC COM) (TO AMP BOARD J2-5)IF INSTALLED
#22 BLU(MTW TYP)
JUMPER INSTALLED TOJ8-1 FOR ELECTRIC REG. ONLY.J8-2 FOR ALL OTHER FLUID PLATES
6
6
6 14
14
14
14
Electrical Schematic 309364 5
600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635
650 651 652 653 654 655 656 657 658 659 660 661 662 663 664 665 666 667 668 669 670 671 672 673 674 675 676 677 678 679 680 681 682
2210
2211
6150
6160
6210 WHITE
6220 BLACK
224
224
672
673
6746200
6290
6300
(STANDARD DISPLAY)
(TEMPERATURE CONTROL) SEE PAGE 7 FOR CONTIUATION OF 600 SERIES RUNGS
J4-4
J4-3
J4-2
J4-1
J3-10
J3-9
J3-8
J3-7
J3-6
J3-5
J3-4
J3-3
J3-2
J3-1
J2-4
J2-3
J2-2
J2-1
J1-6
J1-5
J1-4
J1-3
J1-2
J1-1
EXPANDED CONTROL BOARD (ECB) CONNECTIONS EXPANDED CONTROL BOARD (ECB) CONNECTIONS
J4-6
J4-5
CAN PORT
(SERIAL 1)
POWER
(2)RS482,(2)DIGITAL INPUTS(SERIAL 2)
PROGRAMMING PORT
(SERIAL 3)
(24VDC SUPPLY)
(24VDC COM)
TC-2 RS485A (#2)
TC-1 RS485B (#2)
PC-104 BOARD/ANYBUS
A1-32B1-32C1-20D1-20
PC-104
ANYBUS CARD CONNECTION
P1-36
P2 SIO/-J5 (EDGE CONNECTOR)
TFI IN-HOUSE DEVELOPMENT ONLY.
ANYBUS
PC-104 CONNECTION
RS485B (#1)
RS485A (#1)
DSR1
GS-2 RS485A (GREEN)
GS-4 RS485B (BLACK)
14
6 Electrical Schematic 309364
Electrical Schematic 309364 7
669 670 671 672 673 674 675 676 677 678 679 680 681 682 683 684 685 686 687 688 689 690
J4-1 J4-2 J4-3 J4-4 J4-5 J4-6 J1-1 J1-2 J1-3 J5-1 J5-2 J5-3 J5-4 J5-5 J5-6
RSV485B6150
615
RD485A6160
616
DSR16200
620
LEDDISPLAY247142
KS6786790
6800
OFF/OPENRUN MODE
ON/CLOSEDSETUP MODE
SHIELD
+5VDC
PC104
TOUCH SCREEN
+12V
232
232232
232
COM
VGARS232(TOUCH)
2322 2323
23212320
+5V COM1
RS232COM1 VGA
POWER2
ETHERNET
123456
PC1
GRACO#198795
GRACO#198796
GRACO#198797
2210
2211
224
224
685 (COM)
686 (+5VDC)
INVERTER
WHT
WHT
BACKLIGHT
CONTINUATION OF 600 SERIES RUNGS
233623 & 233629
233624 & 233634
GRACO #198617
GRACO #198322
6 6
6
8
8
J3-5
J3-4
J3-3
J3-2
J3-1
J2-12
J2-11
J2-10
J2-9
J2-8
J2-7
J2-6
J2-5
J2-4
J2-3
J2-2
J2-1
JI-5
JI-4
JI-3
JI-2
JI-1
SWIRL 1 L
SWIRL BOARD #1
(IF INSTALLED)
SWIRL 1 J
SWIRL 1 K
911
902 (24VDC)
(24 COM)903
908
369
409
425
308
(24 COM)
(24VDC)908
910
468
458
325
NC
NC
(ANALOG REF)
(VA +12V)
SWIRL 1 C
SWIRL 1 B
SWIRL 1 A
SWIRL 1 D
SWIRL 1 E
(HALL SENSOR POWER)
(HALL SENSOR S1)
(HALL SENSOR S2)
(HALL SENSOR S3)
(HALL SENSOR COM)
J5 - RESERVED
(SWIRL FAULT)
(SWIRL FAULT OUT)
(RTN)
(24V SWIRL ENABLE)
(ANALOG REF)
(MOTOR ACTUAL SPEED)
(ANALOG REF)
(SWIRL SPEED COMAND)
SWIRL 2 K
SWIRL 2 J
(IF INSTALLED)
SWIRL BOARD #2
SWIRL 2 L
JI-2
JI-4
JI-5
JI-3
JI-1
961 (24V COM)
959 (24VDC)
SWIRL 2 E
SWIRL 2 D
SWIRL 2 A
SWIRL 2 B
SWIRL 2 C
J5 - RESERVED
J3-1
J3-4
J3-5
J3-3
J3-2
(HALL SENSOR COM)
(HALL SENSOR S3)
(HALL SENSOR S2)
(HALL SENSOR S1)
(HALL SENSOR POWER)
(VA +12V)
(ANALOG REF)
J2-12
J2-10
J2-11
J2-9
NC
NC
470
459
(SWIRL SPEED COMAND)
(ANALOG REF)
J2-7
J2-8
J2-6
J2-5
J2-3
J2-4
308
326
426
410
371
959
J2-2
J2-1
954
953 (24VDC)
(MOTOR ACTUAL SPEED)
(24V SWIRL ENABLE)
(SWIRL FAULT OUT)
(ANALOG REF)
(SWIRL FAULT)
(RTN)
(24 COM)
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
950
951
952
953
954
955
956
957
958
959
960
961
962
963
964
965
967
968
969
970
971
972
973
974
975
976
977
978
979
980
981
982
983
984
985
2210
2211
9050
9060
9070
2210
2211
2210
3690
4090
4250
3080
3250
4580
4680
9190
9200
9240
9250
9260
9270
9280
2210
2211
9560
9570
9580
2210
2211
2210
3710
4100
4260
3080
3260
4590
4700
9720
9710
9770
9780
9790
9800
9810
224
224
224
224
962
#22 BLU(MTW TYP)
#22 BLU(MTW TYP)
#22 BLU/WHT#22 BLU/WHT
10 Electrical Schematic 309364
14 13
CR258
J4-1
J4-2
MP A (MOTOR (-))
MP B (MOTOR (+))
J2-7
J3-2
J3-1
J2-8
J2-4
J2-6
J2-5
J2-3
J2-2
(IF INSTALLED)
AMPLIFIER BOARD
J2-1
A
120VAC HOT
120V NEUTRAL
1000 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022
NC5700
NC5280
5060
4300
5040
5200
10140
10150
10180
2131220
219
570
528
2190
2131
#18 RED(MTW TYP)
#18 WHT(MTW TYP)
(PWM INPUT)
(DIRECTION)
506 (DC COM)
430 (CLEAR FAULT INPUT)504 (+5VDC)520 (FAULT OUTPUT)
14
14
Electrical Schematic 309364 11
OP CONNECTOROP SIGNAL DESCRIPTION CONNECTION WIRE
I.D.A 24 VDC 2210B 24 VDC COMMON (THRU PCR) THRU PCR TO SIO J3-1 4031C GUN 1 SOLENOID SIO J3-13 4180D CHASSIS GND & SHIELD CONNECTION CHASSIS GND GNDE CLOSER SOLENOID SIO-J3-15 4210F GUN 2 SOLENOID (RECIRC) SIO-J3-14 4190G - GND GNDH - GND GNDJ PRESS SENSE OUT (+) SIO J1-13 3180K PRESS SENSE OUT (-) (ANALOG COMMON) SIO J1-2 3040L PRESS SENSE IN (+) SIO J1-14 3190M PRESS SENSE IN (-) (ANALOG COMMON) SIO J1-2 3040N FLOW METER SIGNAL (+) SIO J7-12 5640P FLOW METER SIGNAL (-) (DIGITAL COMMON) SIO J7-1 5530R OPEN CABLE DETECT OUTPUT SIO J3-16 4220S OPEN CABLE DETECT INPUT SIO J2-13 3670
WIRE PAIRS: C/D, E/F, J/K, L/M, N/P
OP 1 CONNECTOROP1 SIGNAL DESCRIPTION CONNECTION WIRE
I.D.A 24 VDC 2210B 24 VDC COMMON (THRU PCR) THRU PCR TO SIO J3-1 4031C GUN 1 SOLENOID SIO J3-13 4180D CHASSIS GND & SHIELD CONNECTION CHASSIS GND GNDE V/P SIGNAL (+) SIO J4-9 4630F V/P SIGNAL (-) (ANALOG COMMON) SIO J4-1 4530G GND GNDH GND GNDJ PRESS SENSE OUT (+) SIO J1-13 3180K PRESS SENSE OUT (-) (ANALOG COMMON) SIO J1-1 3030L PRESS SENSE IN (+) SIO J1-14 3190M PRESS SENSE IN (-) (ANALOG COMMON) SIO J1-2 3040N FLOW METER SIGNAL (+) SIO J7-12 5640P FLOW METER SIGNAL (-) (DIGITAL COMMON) SIO J7-1 5530R OPEN CABLE DETECT OUTPUT SIO J3-16 4220S OPEN CABLE DETECT INPUT SIO J2-13 3670
WIRE PAIRS: E/F, J/K, L/M, N/P
OP 2 CONNECTOROP2 SIGNAL DESCRIPTION CONNECTION WIRE
I.D.A 24 VDC 2210B 24 VDC COMMON (THRU PCR) THRU PCR TO SIO J3-1 4031C GUN 1 SOLENOID SIO J3-14 4190D CHASSIS GND & SHIELD CONNECTION CHASSIS GND GNDE V/P SIGNAL (+) SIO J4-10 4640F V/P SIGNAL (-) (ANALOG COMMON) SIO J4-2 4540G - GND GNDH - GND GNDJ PRESS SENSE OUT (+) SIO J1-15 3200K PRESS SENSE OUT (-) (ANALOG COMMON) SIO J1-4 306 0L PRESS SENSE IN (+) SIO J1-16 3210M PRESS SENSE IN (-) (ANALOG COMMON) SIO J1-4 3070N FLOW METER SIGNAL (+) SIO J7-2 5540P FLOW METER SIGNAL (-) (DIGITAL COMMON) SIO J7-3 5550R OPEN CABLE DETECT OUTPUT SIO J3-17 4230S OPEN CABLE DETECT INPUT SIO J2-14 3680
WIRE PAIRS: E/F, J/K, L/M, N/P
OP/OP1/OP2 CONNECTION TABLES (CONNECTIONS AT TOP PLATE OF CONTROL (IF INSTALLED)
4710/4720 - NOT USED
4600/4620 - NOT USED
3180/3200 - PRESSURE SENSOR OUTLET+
2210 - 24VDC
4031 - DC COM
4180 - GUN SOLENOID
GND
4630/4640 - V/P SIGNAL+
4530/4540 - V/P SIGNAL-
3030/3060 - SENSOR ANALOG COM
3190/3210 - PRESSURE SENSOR INLET+
3040/3070 - SENSOR ANALOG COM
A
B
C
D
E
F
G
H
J
K
L
M
5640/5540 - FLOWMETER+
5530/5550 - FLOWMETER COM
JUMPER
N
P
R
S
A
B
C
D
E
F
G
H
V/PREGULATOR
VALVESOLENOID
FLOWMETER
PRESSURESENSOR(INLET)
PRESSURESENSOR(OUTLET)
A
B
C
D
E
F
G
H
J2 J1
PRESSUREAMPLIFIERBOARD
EXE-
EXE+
SIG+
SIG-
EXE-
EXE+
SIG+
SIG-
BLK
RED
GRN
WHT
BLK
RED
GRN
WHT
GND
GND2210
4630/4640
4031
+24V
SIG
COM
GND
41804130GND
GND
GNDGND
22105640/5540
5530/5550
GND
+24V
SIG+
SIG COM
CORIOLISMETER
120VAC
NOTES:
G3000 SRZ40 METERS ONLY
FLUID PLATE ELECTRICAL CONNECTIONS
OP CONNECTORAT J-BOXOF FLUID PLATE
8
8
12 Electrical Schematic 309364
SWIRL 1 CONNECTOR
SW1 SIGNAL DESCRIPTION CONNECTIONWIREI.D.
A HALL SENSOR POWER SWIRL 1 J3-1 9240
B HALL SENSOR S1 SWIRL 1 J3-2 9250
C HALL SENSOR S2 SWIRL 1 J3-3 9260
D HALL SENSOR S3 SWIRL 1 J3-4 9270
E HALL SENSOR COMMON SWIRL 1 J3-5 9280
F - - -
G - - -
H - - -
J MOTOR PHASE A SWIRL 1 J1-3 9050
K MOTOR PHASE B SWIRL 1 J1-5 9070
L MOTOR PHASE C SWIRL 1 J1-4 9060
M CHASSIS GND CHASSIS GND GND
WIRE PAIRS: J/L/K AND A/B/C/D/E.
SWIRL 2 CONNECTOR
SW2 SIGNAL DESCRIPTION CONNECTIONWIREI.D.
A HALL SENSOR POWER SWIRL 2 J3-1 9770
B HALL SENSOR S1 SWIRL 2 J3-2 9780
C HALL SENSOR S2 SWIRL 2 J3-3 9790
D HALL SENSOR S3 SWIRL 2 J3-4 9800
E HALL SENSOR COMMON SWIRL 2 J3-5 9810
F - - -
G - - -
H - - -
J MOTOR PHASE A SWIRL 2 J1-3 9560
K MOTOR PHASE B SWIRL 2 J1-5 9580
L MOTOR PHASE C SWIRL 2 J1-4 9570
M CHASSIS GND CHASSIS GND GND
WIRE PAIRS: J/L/K AND A/B/C/D/E.
SWIRL CONNECTION TABLES (CONNECTIONS AT TOP PLATE OF CONTROL) (IF INSTALLED)
S2
S3
V-
S1
V+
SW-E
SW-D
SW-C
SW-B
SW-A
ØB
ØC
ØA
GND
SW-L
SW-K
SW-J
SW-M
SWIRL MOTORSWIRL CABLE
S2
S3
V-
S1
V+
SW-E
SW-D
SW-C
SW-B
SW-A
ØB
ØC
ØA
GND
SW-L
SW-K
SW-J
SW-M
SWIRL MOTORSWIRL CABLE
Electrical Schematic 309364 13
RDR CONNECTORRDR SIGNAL DESCRIPTION CONNECTION WIRE
I.D.A1 DISPENSE GUN 1 RIO J4-13 8170A2 DISPENSE GUN 2 RIO J4-14 8180A3 REQUEST VOLUME RIO J4-15 8190A4 FAULT RESET RIO J4-16 8200A5 INITIATE STYLE RIO J4-17 8210A6 JOB COMPLETE/MEASURE VOLUME RIO J4-18 8220A7 SWIRL ENABLE 1 RIO J4-19 8230A8 SWIRL ENABLE 2 RIO J4-20 8240A9 STYLE 1 RIO J4-21 8250
A10 STYLE 2 RIO J4-22 8260A11 STYLE 4 RIO J4-23 8270A12 STYLE 8 RIO J4-24 8280A13 STYLE 16 RIO J5-13 8670A14 LOW SPEED RIO J5-14 8680A15 MEDIUM SPEED RIO J5-15 8690A16 HIGH SPEED RIO J5-16 8700B1 REMOTE START RIO J5-17 8710B2 REMOTE STOP RIO J5-18 8720B3 REMOTE TEMP START RIO J5-19 8730B4 SPARE 2 RIO J5-20 8740B5 SPARE 3 RIO J5-21 8750B6 SPARE 4 RIO J5-22 8760B7 SPARE 5 RIO J5-23 8770B8 - - -B9 24VDC/120VAC HOT RIO J1-1 2210
B10 24 V COMMON/120VAC HEUTRAL RIO J4-1 2211B11 SPARE -B12 SPARE -B13 SPARE -B14 SPARE -B15 SPARE -B16 SPARE -
RDR CONNECTOR (CONT)RDR SIGNAL DESCRIPTION CONNECTION WIRE
I.D.C1 DISPENSER READY RIO J1-13 7170C2 VOLUME ON DATA RIO J1-14 7180C3 FAULT ON DATA RIO J1-15 7190C4 AUTO MODE RIO J1-16 7200C5 CYCLE COMPLETE RIO J1-17 7210C6 IN CYCLE RIO J1-18 7220C7 DATA 1 RIO J1-19 7230C8 DATA 2 RIO J1-20 7240C9 DATA 4 RIO J1-21 7250
C10 DATA 8 RIO J1-22 7260C11 DATA 16 RIO J1-23 7270C12 DATA 32 RIO J1-24 7280C13 DATA 64 RIO J3-13 7680C14 DATA 128 RIO J3-14 7690C15 DATA 256 RIO J3-15 7700C16 DATA 512 RIO J3-16 7710D1 DATA 1024 RIO J3-17 7720D2 DATA 2048 RIO J3-18 7730D3 DATA 4096 RIO J3-19 7740D4 DATA 8192 RIO J3-20 7750D5 DATA 16,384 RIO J3-21 7760D6 DATA 32,768 RIO J3-22 7770D7 SPARE 1 RIO J3-23 7780D8 - -D9 - -
D10 - -D11 SPARE -D12 SPARE -D13 SPARE -D14 SPARE -D15 PCR - 2680D16 PCR - 2681
RAR CONNECTORRAR SIGNAL DESCRIPTION CONNECTION WIRE
I.D.1 ROBOT ANALOG FLOW COMMAND 1 SIO J1-21 32802 ANALOG COMMON SIO J1-12 31603 ROBOT ANALOG FLOW COMMAND 2 SIO J1-22 32904 ANALOG COMMON SIO J1-12 31605 SWIRL SPEED COMMAND 1 SIO J1-17 32206 ANALOG COMMON SIO J1-8 31107 SWIRL SPEED COMMAND 2 SIO J1-18 32308 ANALOG COMMON SIO J1-8 31109 - -
10 - -GND GND GND
ROBOT DIGITAL/ANALOG CONNECTION TABLES (CONNECTIONS AT TOP PLATE OF CONTROL) (IF INSTALLED)
CONNECTIONS TOROBOT CONTROLREFERANCE MANUAL#309374 (PFLOXL)FOR DETAILS
RDR CABLE
RAR CABLE
B9 AND B10 SUPPLIED BY PFLOXL CONTROL
14 Electrical Schematic 309364
FUSE TABLE
VOLTS FUSE FLA
400VAC480VAC
LPJ-10SP 8.8
208VAC230VAC
LPJ-20SP 16.8
230VAC 327
750W
1250W
L1T1
SSR405
SSR403
T1 L1
327
TRANSFORMER
SEC.230V
#1 #2 #3
GND
480V400V
230V208V
GND
GFPE 321
DISC
L1
L3
L2
WITHIN LIMITS
COM PORT 1
24VDC
CR
SV
SV14
369
LT344G
LT331
R
333CR
337CR
369
87
65
43
1312
PCP
354354
HOSE/AUX 1
GUN/AUX 1
HOSE/AUX 2
GUN/AUX 2
(ZONE 4)
(ZONE 3)
(ZONE 2)
(ZONE 1)
370
387
389
386
385
383
384
382
381
380
379
378
376
377
375
374
373
372
371
365
369
368
367
366
364
363
362
361
360
359
358
357
356
355
353
354
352
351
350
GH1-A1
RH1- RH1-
GH1-A2
RH1-RH1-
GH1-B1 GH1-B2
TXO-14
FU3040FU3041
FU403FNQ-R-6
FNQ-R-3 1/2FU405
FNQ-R-1
FU338
EXTERNAL TO CONTROL
LT327
W
1L1
1L2
400V480V
3L2
-12-7-5-3TXO-GND
TXO-BTXO-A
TXI-A TXI-B
TXI-GND-3 -5 -7 -12 TXI-14
COM 400V 480V
GRACO #2335893.5KVA
3210 3211
3220
3230
3370
3330
3270
3691
3691
3270 3541 3542 3230
356235613L1
333
SSR420
SSR4223270
T1
FU422FNQ-R-2
T13611
FNQ-R-3 1/2
FU420
3591L1
L13612
RH1-
RH1-GH2-B1
3592GH2-A1
400W
RH1-
GH2-B2
RH1-
750W GH2-A2 3230
344 344
24VDCFROM
P-FLOW XL PANEL
3L23L1
3690 3691
1
CR337
7
1
7
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
PFLO XL CONTROL
#14 BLK(MTW TYP)
JUMPER KITGRACO #233658
25A
#12 WHT(MTW TYP)
#12 RED(MTW TYP)
#20 BLU(MTW TYP)
#20 BLU(MTW TYP)
#16 WHT(MTW TYP)
#16 RED(MTW TYP)
#18 BLU(MTW TYP)
NOTES:
SEE TABLE FOR VOLTAGE, FUSE VALUE AND FLA.
FL301
TEMPERATUREOUTSIDELIMITSALARM 2344, 457, SP
HIGH TEMPALARM 1(OUTPUT)326, 455, SP
TO PFLO XL CONTROL TC (RJ12 MODULE)(REFER TO PAGE 6)1: T/R(A) - TC-12: T/R(B) - TC-23: SIGNAL GND4: THRU 6 NOT USED
3441
3690
NEUTRAL
HOT
2L1
2L2
#2 #3
356
3320
2
8
A B
A B
332
3320
ELECTRIC HEAT(IF INSTALLED)
2210
2211
PFLOXL CONTROLCONNECTION
TODISCONNECTOFPFLOXL
400VAC480VAC
208VAC230VAC
66
8
8
8
Electrical Schematic 309364 15
441
442
439
440
434
437
438
435
436
432
433
430
431
428
429
426
427
424
425
422
423
413
421
420
419
418
415
416
417
414
411
412
410
409
408
407
405
406
403
404
401
402
400
485
486
487
488
456
457
458
459
461
460
462
463
464
465
466
468
467
469
470
471
472
473
474
475
477
478
479
480
481
482
484
483
476
450
451
452
454
453
455
EXTERNAL TO CONTROL
+
RTD
GUN/AUX
RTD
HOSE
SSR422
SSR420
4250 TC2-5
4290
4280
4260
TC2-8
TC2-7
TC2-6
4230
4220
4210
TC2-4
TC2-3
TC2-2
10
9
7
6
8
5
4
2
1
3
B-
(ZONE 3)
(ZONE 4)RTD IN 2A
B-
RTD IN 1A
B+
(ZONE 3)
(ZONE 4)OUT 2
B+
-
+
-
OUT 1
GUN/AUX
RTD
SSR405
RTD
HOSE
SSR403
A2
A2
A1
A1
CHANNEL 2
CHANNEL 1
8
4200 TC2-1
4120
4110
TC1-8
TC1-7
TIO
10
9
4080
4090
4060
TC1-5
TC1-6
TC1-4
4030
4050
4040
TC1-1
TC1-3
TC1-2
3
7
6
5
4
2
1
TIO
B+
(ZONE 2)RTD IN 2A
B-
(ZONE 2)
(ZONE 1)RTD IN 1B-
A
OUT 2
B+
-
(ZONE 1)+
+
-OUT 1
8CR337
9CR333
2
3
4571
4551
TEMPERATURE
LIMITS(ALL ZONES)
WITHIN
4550
GH1-B5
GH1-B4
GH1-A5
GH1-A4
GH2-B5
GH2-B4
GH2-A5
GH2-A4
#20 BLU(MTW TYP)
TOP CONNECTION OFTC
BOTTOM CONNECTION OF TC
#20 BLU(MTW TYP)
#20 BLU(MTW TYP)
A2
A2
A1
A1
ELECTRIC HEAT (CONT)(IF USED)
TO PFLOXLCONTROL CONNECTION
3730
2210
TYPICAL HEATER CONNECTION
ZONE 1 - INLET HOSE TO FLUID PLATE
ZONE 2 - FLUID PLATE HEATER
ZONE 3 - OUTLET HOSE TO VALVE
ZONE 4 - ELECTRIC HEATED VALVE
16 Electrical Schematic 309364
FU3081FNQ-R-2 1/4
FU3080FNQ-R-2 1/4
PS329
+5V COM +12V COM
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
DISC 300
3091
3170 3171
364
3320
364
3321
372
3322
372
3323
FL316 FILTER/ARRESTOR
LINE ENL
L NLOAD E
#16 WHT(MTW TYP)
#16 WHT(MTW TYP)
#18 BLU/WHT(MTW TYP)
NEUTRAL
HOT
#18 BLU(MTW TYP)
3090
+5VDC
PC104
TOUCH SCREEN
+12V
332
332332
332
COM
VGARS232(TOUCH)
3322 3323
33213320
+5V COM
RS232
COM1 VGA
POWER
ETHERNET
123456
PC1
SERIAL CABLE SUPPLIEDWITH TOUCHSCREEN(REF. 197408)
VGA CABLE SUPPLIEDWITH TOUCHSCREEN(REF. 197408)
POWER HARNESS198797
3000
3020
#16 RED (MTW TYP)
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
378
379
380
381
382
384
385
KS678
ETH1ETHERNET SWITCH116945
317317
GND
110VAC/240VAC50/60 HZ
31703171
3640
3670
NO
#22 BLU(MTW TYP)
358357
3170 3171
1X2X3X4X5X6X78X9X10X11X12X13X14X15X
50/60 HZ100-240VACAC POWER
0 1L2
L1
2
4
Remote Control Assembly Schematic
Electrical Schematic 309364 17
Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco InformationFor the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you: 1-800-328-0211 Toll Free
612-623-6921612-378-3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 309364
Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441Copyright 2001, Graco Inc. is registered to ISO 9001
www.graco.comRevised 01/2010
18 Electrical Schematic 309364
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