38.advantages and disadvantages of various plasticizers in different applications-mr. juergen...

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Advantages and Disadvantagesof various Plasticizers in different Applications

Jürgen Trimbach

Hansen & Rosenthal

IRE 2011Chennai, India

26.01.2010

H&R, 2011, TRJ

Agenda

� H&R – a short Introduction

� Plasticizers – some Basics

� Plasticizers in different Applications> PC Tyres> Truck Tyres> Transmission Belts> Profiles

� Conclusion

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H&R, 2011, TRJ

Introduction of H&R – the Highlights

1919 - Foundation of H&R in Hamburg, Germany

1956 - Tudapetrol, the H&R production site

1985 - First production of TDAE under the control of H&R

1994 - Merge of the Salzbergen refinery (BASF)

1996 - First production of MES under the control of H&R

2004 - Merge of the Hamburg refinery (BP)

Investment in a large plasticizer production

2005 - Start of the new TDAE production

Enlargement of the international production

(Thailand, China, Australia, South Africa, …)

2009 - First H&R production in North America

H&R, 2011, TRJ

Introduction of Hansen & Rosenthal – the Assets

Tank farm forProcess oils

Sales office

Blend plant

Production and

Tank farm forProcess oils

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H&R, 2011, TRJ

Introduction of H&R – the Highlights

Today, H&R is producing more than 350.000 mt

label free plasticizers for rubber applications

… plus Anti Ozone Waxes.

From the top 10 of the tyre industry 10 are on H&R´s

customer list.

From the top 10 of the technical rubber good producers

10 are on H&R´s customer list.

H&R, 2011, TRJ

Introduction of H&R – the Product Portfolio

0

10

20

30

40

50

60

70

80

90

0 10 20 30 40 50

Aromatic content [wt. %]

Vis

co

sit

y@

10

0 °

C [

mm

²/s

]

MES

TDAE

DAE

PAR

NAP

Plus Anti Ozone Waxes

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H&R, 2011, TRJ

Basics

PAR

RAE

100 200 1.000500 2.000 10.0005.000

0

10

20

30

40

50

Molecular weight [g/mol]

100 200 1.000500 2.000 10.0005.000

0

10

20

30

40

50

Aro

ma

tic

co

nte

nt[%

]

DAE

NAP

TDAE

MES

H&R, 2011, TRJ

Basics

BR

NR/IR

SBR

IIR

EPDM

CR

NBR

PAR NAP AR HAR Synth.

0,80 0,85 0,90 0,95 1,00

Viskosität-Dichte-Konstante (VDK)

PVC

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H&R, 2011, TRJ

Basics

BR

NR/IR

SBR

IIR

EPDM

CR

NBR

paraffinic naphthenic aromatic highly syntheticaromatic

0,80 0,85 0,90 0,95 1,00

constant of density and viscosity (VGC)

PVC

DAE

TDAE

MES

NAP

RAE

H&R, 2011, TRJ

Plasticizers in different Applications

RUBBER FILLER

OIL CHEMICALS

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H&R, 2011, TRJ

Performance of PC Tyres (Silica filled, SSBR/NdBR/NR)

H&R, 2011, TRJ

Performance of PC Tyres

60

70

80

90

100

110

Productivity

Rolling Resistance

Abrasion Loss

(after 30.000 miles)

Braking

wet and dry

Driving Comfort

(after 30.000 miles)

DAE

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H&R, 2011, TRJ

Performance of PC Tyres

Commission Regulation (EC) 1907/2006(formerly EU Directive 2005/69/EC)

„The ban of Polycyclic Aromatic Hydrocarbons“

starting 01.01.2010

Similar regulations in Japan and other countries

This regulation affects more and more the productionof technical rubber goods because more and moreauto manufacturers require also „cancer free TRG“.

H&R, 2011, TRJ

Performance of PC Tyres

EU Tyre Labelling Regulation 1222/2009

starting 01.11.2012

Similar regulations in North America, Japan and other countries

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H&R, 2011, TRJJanuar 11 15© 2010 • Hansen & Rosenthal KG

Performance of PC Tyres

60

70

80

90

100

110

Productivity

Rolling Resistance

Abrasion Loss

(after 30.000 miles)

Braking

wet and dry

Driving Comfort

(after 30.000 miles)

DAE

NAP

TDAE

RAE

H&R, 2011, TRJ

Performance of Truck Tyres (CB, NR/NdBR/ESBR)

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H&R, 2011, TRJ

80

85

90

95

100

105

Productivity

Rolling Resistance

Abrasion Loss

(after 40.000 miles)

Braking

wet and dry

Retreadability

DAE

NAP/MES

TDAE

RAE

Performance of Truck Tyres

H&R, 2011, TRJ

Transmission Belts (CR based, CB)

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H&R, 2011, TRJ

Performance of Transmission Belts

60

70

80

90

100

110

Productivity

Tear Resistance

Tear Propagation rateLife Time

Heat Dissipation

DAE

NAP

TDAE

RAE

H&R, 2011, TRJ

Profiles (EPDM based, Sulfur System)

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H&R, 2011, TRJ

Profiles

60

70

80

90

100

110

Productivity

Compression Set

Fatigue to FailureAbrasion Loss

Aging Properties

PAR

NAP (low CA)

RAE

MES

TDAE

H&R, 2011, TRJ

Conclusion

BR

NR/IR

SBR

IIR

EPDM

CR

NBR

paraffinic naphthenic aromatic highly syntheticaromatic

0,80 0,85 0,90 0,95 1,00

constant of density and viscosity (VGC)

PVC

DAE

TDAE

MES

NAP

RAE

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H&R, 2011, TRJ

Plasticizers, Compatibility with Rubbers

EPDM IIR (X)IIR BR NR SBR CR NBR

DAE

TDAE

MES

RAE

NAP

Veg. Oils

Synth. WM

PAR

- - - + + + + 0

- - + + + + + 0/-

- - - + + 0 - -

- - - 0 0 0 0 -

+ + 0 + + 0 - -

0 0 0 0 0 - - -

- - 0 - - 0 0/+ +

+ + 0 + + - - -

H&R, 2011, TRJ

Last but not least

Do you have any further questions?Thank you for your attention