60w-mm triple stage mastthis manual contains standard production product identification numbers....

This manual contains standard productionProduct Identification Numbers.

Special Engineered Options not included.

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406

Manual Number:272301 R0

60W-MMTriple Stage Mast

P ARTS MANUAL

FOR PARTS AND SERVICE:TELEPHONE: (877) 430-6402

Page 2 09/14/12

IntroductionThis manual shows the parts breakdown for the mast.

Ordering PartsCustomers -

Parts and service literature is available through authorized lift truck dealers. Toplace an order, contact the lift truck dealer of your choice.

Lift Truck Dealers -To order parts and service literature contact:

LIFT-TEK / ELECARCUSTOMER SERVICE

7040 S HWY 11WESTMINSTER, S.C. 29693

TELEPHONE: (877) 430-6402FAX: (864) 647-5406

About This Manual

09/14/12 Page 3

Safety Decals

ContentsCover .................................................................................................................................................................................... 1Introduction ........................................................................................................................................................................... 2Safety Decals ....................................................................................................................................................................... 3Weldments ............................................................................................................................................................................ 4Weldments ............................................................................................................................................................................ 6with Lockout .......................................................................................................................................................................... 6Carriages .............................................................................................................................................................................. 8Cylinders ............................................................................................................................................................................... 9Single Internal Hose Reeving .............................................................................................................................................. 10Double Internal Hose Reeving ............................................................................................................................................. 12Single Hose Reel ................................................................................................................................................................ 14Double Hose Reel ............................................................................................................................................................... 16Recommended Spare Parts List .......................................................................................................................................... 18

ITEM # QTY PART # DESCRIPTION1 3 679150 DECAL: NO STEP2 8 665595 DECAL: PINCH POINT

1

2

2

2

2

2

2

2 2X

MA3528.eps

Page 4 09/14/12

Weldments

12

21

20

19

18

17

30

29

28

6

10

9

5

23

27

3

25

26

13

14

15

8

6

6

22

4

3

5

1

2

31

10

9 8

6

7

30

33

32

5

27

24

3

25

26

12

11

5

4

9

9

MA3522.eps

09/14/12 Page 5

ITEM # QTY PART # DESCRIPTION1 2 200007 JAM NUT .625-182 2 200006 NUT .625-18UNF3 6 6518 COTTER PIN4 4 684305 PIN5 8 6508 COTTER PIN6 8 662145 ROLLER ASSY7 2 660051 SHEAVE ASSY8 * 631881 SHIM , ROLLER9 4 215720 PLUG , WEAR10 * 215722 SHIM11 2 680243 CHAIN ANCHOR12 4 3135 SNAP RING 1.25" DIA13 2 210752 HOSE CLAMP CL-1414 2 681238 LOCKWASHER M1015 2 200429 CAPSCREW M10X20 BH16 1 268281 DECAL KIT (NOT SHOWN)17 * 205199 WASHER SHIM18 * 205198 WASHER SHIM19 * 205197 WASHER SHIM20 * 205196 WASHER SHIM21 * 203404 WASHER HARDENED22 2 680242 CHAIN ANCHOR23 2 223079 CHAIN ANCHOR BL84424 2 223080 CHAIN ANCHOR BL-84425 4 200244 NUT HEX JAM26 4 200242 NUT HEX FULL27 4 223081 PIN28 2 264054 SHAFT, SHEAVE29 2 264055 RETAINER BAR30 4 768690 FLAT HEAD CAPSCREW31 2 223071 SHEAVE32 2 267588 SHAFT, SHEAVE33 2 248905 RETAINER BAR

COMMON PARTS GROUP 268085

* - Quantity will vary.

OCL* OUTER INTER INNER REAR ML FRONT ML[in] WELDMENT WELDMENT WELDMENT CHAIN CHAIN

QTY 2 QTY 2101 268081 268082 267445 224943 684001

*OCL - Outer Channel Length.

Weldments

Page 6 09/14/12

Weldmentswith Lockout

3

9

8

5

10

15

1

14

21

20

2725

26

31

30

23

7

19

6

28

13

11

12

2

2

6

7

4

16

17

18

19

26

22

32

24

29

MA3526.eps

09/14/12 Page 7

ITEM # QTY PART # DESCRIPTION1 * 215720 SHIM2 * 631881 SHIM, ROLLER3 8 662145 ROLLER ASSY4 4 215722 SHIM5 2 223079 BAR6 8 6508 COTTER PIN7 4 223081 CHAIN PIN8 4 200244 NUT-HEX9 4 200242 NUT-HEX10 6 6518 COTTER PIN11 2 210752 HOSE CLAMP12 2 681238 WASHER13 2 200429 CAP SCREW M10X2014 2 205199 SHIM15 * 205198 SHIM16 * 205197 SHIM17 * 205196 SHIM18 2 203404 WASHER19 4 3135 SNAP RING20 2 200007 JAM NUT .625-1821 2 200006 NUT .625-18UNF22 2 680242 CHAIN ANCHOR23 4 684305 CHAIN PIN24 2 223071 CHAIN SHEAVE25 2 264055 RETAINER BAR26 4 768690 M8 FLAT HEAD SCREW27 2 264054 SHAFT, SHEAVE28 2 223080 CHAIN ANCHOR29 2 267588 SHAFT, SHEAVE 40mm, W/THREAD30 2 248905 RETAINER BAR31 2 660051 SHEAVE ASSY32 2 680243 CHAIN ANCHOR

Common Parts Group 268085

* - Quantiy will vary.

OCL* (in)OUTER

WELDMENTINTERMEDIATE

WELDMENTINNER

WELDMENTREAR ML CHAIN

(QTY 2)FRONT ML CHAIN

(QTY 2)101 7008745 7008734 267445 224943 684001

*OCL - Outer Channel Length.

Weldments

Page 8 09/14/12

Carriages

5

6 3

4

A

1

2

MA3523.eps

ITEM # QTY PART # DESCRIPTION1 4 662145 ROLLER ASSY2 4 683819 THRUST ROLLER ASSY3 4 684660 LOCKWASHER M124 4 206174 CAPSCREW M12X455 * 631881 SHIM , ROLLER6 1 See Chart Below CARRIAGE WELDMENT

CARRIAGE CARRIAGE DIMENSIONASSEMBLY WELDMENT "A"

268083 268084 1107mm

09/14/12 Page 9

Cylinders

HPML-1

Cylinder Part #1007121

ML-1Item # Qty Part # Description

1 1 1 Backup Ring2 1 2 Check Valve3 1 12 Circlip4 1 N/A Cushion Sleeve5 1 N/A Wire Ring6 1 1 Nylon Ring7 1 12 O-Ring8 1 1 O-Ring9 1 N/A Piston

10 1 1 Piston Seal11 1 231325 External Fuse12 1 3107009 Retainer13 1 1 Retaining Ring14 1 N/A Rod15 1 1 Rod Seal16 1 N/A Shell17 1 2 Washer18 1 1 Wear Ring19 1 1 Wiper20 1 3135 Snap Ring

2 - Inluded in Check Valve kit 563904.

Common Parts

1 - Included in Cylinder Service Kit 3107100.

5

11

13

4

18

10

6

3

17

7

2

9

14

16

8

1

15

19

12

20

MA2980.eps

Page 10 09/14/12

18

19

16

21

23

21

23

21

20

25

2922

24

149

11

13

12

10

3

4

3

8

1

5

4

22

21

2818

16

17

23

21

16

19

18

16

19

18

20

21

22

16

19

18

6

26

7

27

5

2

2

HOSE ROUTING

CONNECTION DETAIL

23

15

HOSE "A"

HOSE "B"

HOSE "B"

HOSE "A"

3524.eps

Single Internal Hose Reeving

09/14/12 Page 11

ITEM # QTY PART # DESCRIPTION1 4 2453 BULKHEAD UNION 90 DEG2 2 2680 FITTING MODEL ONLY3 2 611329 FITTING TEE #6 RUN4 2 605230 FITTING 45 SWIVEL-65 6 2645 NUT #6 CAP6 2 681238 LOCKWASHER M107 2 684649 CAPSCREW M10X25 LG8 2 267450 TUBE ASSEMBLY9 1 203264 SHAFT10 1 3130 RETAINING RING11 1 200524 WASHER 1.5D-1.0ID12 1 683822 LOCKWASHER M1213 1 205206 CAPSCREW M12X5514 1 209623 SHEAVE15 1 268145 GUIDE, REAR16 10 227855 (2) HOSE CLAMP17 1 203398 BAR ASSY18 10 762900 CAPSCREW M6X25 LG19 4 227884 BAR, HOSE CLAMP20 3 787398 FLAT WASHER M821 11 206315 LOCKWASHER M822 7 787372 CAPSCREW M8X20 LG23 8 767414 NUT M824 1 268146 GUIDE, FORWARD25 2 787373 CAPSCREW M8 X 2026 1 268162 BRACKET, BULKHEAD27 2 2375 FITTING BULKHEAD U28 1 268149 TAB, MOUNTING29 1 268170 BRACKET, IHR

Common Parts Group 268086

OCL IHR CPG SIHR HOSE SIHR HOSE WELD-ON KIT WELD-ON KIT WELD-ON KIT(in) KIT "A" "B" OUTER INTERMEDIATE CARRIAGE101 269184 268086 S-3550-7987 S-3550-8012 268571 268572 268573

Kits and Components

Page 12 09/14/12

Double Internal Hose Reeving

24

25

22

21

20

19

18

23

8

7

6

5

1

2

3

2

3

10

9

2

3

13

6

8

11

5

5

3

2

6

7

8

6

7

8

6

7

8

12

9

5

15

16

2517

4

2

MA3525.eps

CONNECTION DETAIL

HOSE "A"

HOSE "B"

HOSE "B"

HOSE "A"

HOSE ROUTINGHOSE ROUTING

HOSE "A"

HOSE "A"

HOSE "B"

HOSE "B"

CONNECTION DETAIL

09/14/12 Page 13

ITEM # QTY PART # DESCRIPTION1 1 268170 BRACKET, IHR2 11 206315 LOCKWASHER M83 8 767414 NUT M84 1 268146 GUIDE, FORWARD5 7 787372 CAPSCREW M8X20 LG6 10 227855 (2) HOSE CLAMP7 4 227884 BAR, HOSE CLAMP8 10 762900 CAPSCREW M6X25 LG9 3 787398 FLAT WASHER M810 2 787373 CAPSCREW M8 X 2011 1 268149 TAB, MOUNTING12 1 268145 GUIDE, REAR13 1 203398 BAR ASSY14 1 268163 BRACKET, BULKHEAD15 2 681238 LOCKWASHER M1016 2 684649 CAPSCREW M10X25 LG17 2 2375 FITTING BULKHEAD U18 1 203264 SHAFT19 1 200524 WASHER 1.5D-1.0ID20 1 3130 RETAINING RING21 1 683822 LOCKWASHER M1222 1 205206 CAPSCREW M12X5523 1 209623 SHEAVE24 2 2453 BULKHEAD UNION 90 DEG25 4 2645 NUT #6 CAP

Common Parts Group 268087

OCL* IHR CPG SIHR HOSE SIHR HOSE(in) Kit "A" "B"101 269185 268087 S-3550-7987 S-3550-8012

*OCL - Outer Channel Length.

Kits and Components

Page 14 09/14/12

Single Hose Reel

FULLY ASSEMBLEDREAR ISOMETRIC VIEW

5

1

2

9

3

4

10

12

11

8

7

6

5

1

4X 90 2

10

11

FULLY ASSEMBLEDTOP VIEW

2X 90 2

FITTING ORIENTATION

13

MA3521.eps

09/14/12 Page 15

ITEM # QTY PART # DESCRIPTION1 6 2453 BULKHEAD UNION 90 DEG2 2 611329 FITTING TEE #6 RUN3 2 2680 FITTING MODEL ONLY4 2 605230 FITTING 45 SWIVEL-65 6 2645 NUT #6 CAP6 1 267395 BRACKET, ASSEMBLY7 2 681238 LOCKWASHER M108 2 684649 CAPSCREW M10X25 LG9 1 268275 TUBE ASSEMBLY10 1 267398 TUBE ASSEMBLY11 1 267397 TUBE ASSEMBLY12 1 673596 #6 HOSE REEL13 1 267450 TUBE ASSEMBLY

Common Part Group 267637

OCL* IHR CPG WELD-ON KIT WELD-ON KIT(IN) KIT OUTER CARRIAGE101 269192 267637 268568 268569

*OCL - Outer Channel Length.

Kits and Components

Page 16 09/14/12

Double Hose Reel

FULLY ASSEMBLEDREAR ISOMETRIC VIEW

FULLY ASSEMBLEDTOP VIEW

FITTING ORIENTATION

2X 90 2

DETAIL "A"

2X 90 2

DETAIL "A"

5

1

2

3

4

6

8

7

5

1

8

7

MA3527.eps

09/14/12 Page 17

ITEM # QTY PART # DESCRIPTION1 4 2453 BULKHEAD UNION 90 DEG2 1 267395 BRACKET, ASSEMBLY3 2 681238 LOCKWASHER M104 2 684649 CAPSCREW M10X25 LG5 4 2645 NUT #6 CAP6 1 673596 #6 HOSE REEL7 1 267604 TUBE ASSEMBLY8 1 267605 TUBE ASSEMBLY

Common Parts Group 267638

OCL* IHR CPG(IN) KIT101 269193 267638

*OCL - Outer Channel Length.

Kits and Components

Page 18 09/14/12

Recommended Spare Parts List

1-5 6-19 20-50MAINIFT LIFT CYLINDERS

n MainLift Cylinder Assembly 0 0 1n Seal Kit 2 4 8n Check Valve Kit 2 4 8

UPRIGHTS6508 Cotter Pin 4 8 16

223079 Chain Anchor 2 4 8223080 Chain Anchor 2 4 8223081 Chain Pin 2 4 8200244 Jam Nut 2 2 2200242 Nut 2 2 26518 Cotter Pin 2 4 8

CARRIAGE683819 Carriage Side Thrust Roller 4 8 16662145 Roller 2 4 8680243 Chain Anchor 1 2 43135 Snap Ring 2 4 8

684305 Chain Pin 2 4 86508 Cotter Pin 4 8 16

n See Specific charts for part numbers

60W-MM Triple Stage MastMASTS SERVICED

PART # DESCRIPTION

09/14/12 Page 19

PA

RT

S O

RD

ER

ING

LO

G

PR

ICE

DE

SC

RIP

TIO

NC

US

TOM

ER

#P

AR

T #

RE

F #

PA

GE

#S

ER

IAL

NU

MB

ER

PU

RC

HA

SE

OR

DA

TE

Manual Change Summary

R0 - 09/14/12Release.

Lift -Tek Elecar S.p.A29015 Castel. S. Giovanni (PC)Via G. GalileiItaly

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Lift Technologies, Inc.7040 South Highway 11Westminster, SC 29693USATel: (864) 647-1119Fax: (864) 647-5406Toll Free: (888) 946-3330 - North America OnlyWebsite: www.lift-tek.com

Parts and ServiceToll Free: (877) 430-6302Direct: (864) 647-6302Fax: (864) 647-7302Email: parts@lift-tek.com

Cover ContentsIntroduction Safety Decals Weldments Weldments with Lockout Carriages Cylinders Single Internal Hose Reeving Double Internal Hose Reeving Single Hose Reel Double Hose Reel Recommended Spare Parts List