9 - chemtrend - the future is water · •solve long-standing industry problems that affect...

IACMI/C1 The Evolution of CompositesChem-Trend Mold Release Agents

The Future is WaterNashville, TN March 20, 2019

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AGENDA:• Ownership & Organization Structure• Global Reach• Markets served• R&D and Innovation• The Future is Water• Cleaners and Mold Primers• Mold Sealers and Mold Release Agents• Summary• Questions and Discussion

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Ownership & Organization Structure

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Ownership Structure

Freudenberg Chemical Specialities

High-Performance LubricantsRelease Agents,Purging Compounds, MMP Specialty Lubrication

Surface Treatments Confectionary Coatings

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Global Reach

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Manufacturing Near Our Customers

Valinhos, Brazil

Howell, USA (MP) Norderstedt, Germany

Qingpu, China

Anseong, S. Korea

Howell, USA (GR) Mysore, India

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Markets Served

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Main Products:• Mould Release

Agents

• Mould Cleaners and Sealers

Key Applications:• HR Foam

• Footwear

• Integral Skin

Main Products:• Semi-Permanent

Release Agents

Key Applications:• General Rubber

• Rubber to Metal Bonding

• Belts and Hoses

Main Products:• Die Lubricants

• Plunger Lubricants

Key Applications:• High Pressure Die

Casting

• Squeeze Casting

Main Products:• Semi-Permanent

Release Agents

• Mold Cleaners and Sealers

Key Applications:• Advanced Composites

• Fiber-Reinforced Plastics

Main Products:• Release Agents

• Plate/Platen/Screen Sealers and Primers

Key Applications:• OSB

• MDF

• Particle Board

Main Products:• Tire Paints

• Bladder Coatings

• Mould Treatments

Key Applications:• Pneumatic Tire

Manufacturing and Retreading

Main Products:• Purge Compounds

• Mould Maintenance Products

Key Applications:• Injection Moulding

• Extrusion

• Rotational Moulding

Composites Polyurethane RubberDie Cast

Industries served

Tire Wood CompositeThermoplastics

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End User Markets

AutomotiveAppliancesAerospace

MarineMedical

Electronics Footwear

Packaging Sporting Goods Wind Energy

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Technical Capabilities

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R&D Internal and Global

U.S.• Global DC,PU,RU,CO,TI,WC R&D• Global Applied Research• Global Analytical

Brazil• Regional Development and

Technical Support (All Industries)

• Regional Analytical

Germany• Global TP R&D• Regional R&D (Other Industries)• Regional Analytical

China• R&D / Technical support

(All Industries)• Regional Analytical

India• Regional Development (mainly

DC&PU) and Technical Support

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World-class technical resources

We releaseinnovation

• Global R&D laboratory dedicated to the composites industry

• Industry-leading analytical laboratory• Applied research laboratory• State-of-the-art process simulation equipment• Regional technical support and development

(TS&D) laboratories

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• Solve long-standing industry problems that affect

multiple industry segments

• New chemical development for 3 – 5 yrs. in future

• Scale-up manufacturing feasibility

• Global supply chain coordination for new raw materials

• Registration of new chemicals and polymers with local

regulatory body

Applied Research Laboratory

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Definition of a 500 Year Storm

• A 500 year storm is an event that has a one in 500 probability of occurring in any given year.

• There have been twenty-six 500 year storms since 2010.

• If currently not under EPA restrictions, pressure continues to mount to remove solvents from workplace

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The future is water

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Cleaners and Mold Primers

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• Zyvax FreshStart is a water based cleaner with a mild abrasive.

• Shake container and apply in small areas of mold and spray some water.

• Wipe around small areas and wipe off any excess. Rinse only with water.

• Chemlease MPP 1006W is a water based version of MPP 2180 used for sealing porosity in composite molded or machined tools

• Same application as MPP 2180. 30 minutes between coats and 1 to 2 hours after final coat.

• MPP 1006W will give a semi-gloss finish on the mold as opposed to a high gloss with MPP 2180

Zyvax Fresh Start & Chemlease MPP 1006W

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Sealers and Mold Release Agents

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• Zyvax SealBrite is a water based sealer that works as a barrier coat and also has release properties.

• It is a wipe on and then wipe off application. Wait 15 minute between coats and a final cure of 30 minutes

• Final cure can be accelerated with a heat cure• Zyvax 1070W is a non silicone water based release

that does not require a heat cure• Wipe on leave on application. 5 minute cure between

coats and only a 5 minute cure for the final coat.• Much easier to clean than traditional semi-permanent

cured releases that require media blasts or solvents

Zyvax SealBrite and Zyvax 1070W Release

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More Cost EffectiveEasy to ApplyLow Odor – Solvent FreeNon-FlammableNo Hazardous Shipping ChargesNo Hazardous Storage & DisposalReduction in Personal Protection EquipmentSafer Work EnvironmentReduction of VOC Emissions by Over 95%Better for the Future of Our Environment

Advantages of a Water Based Release System

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Questions and Discussion

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