bühler cz...solid belt pulley pulley multistep band wheel cnc turning and balancing max. l2 =...

Bühler CZ, 2016-03-22 ENG

2016

Bühler CZ

Presentation

2 | © Bühler |2 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Bühler Group worldwide.

Bühler is a global leader in the field of process engineering, specialising inparticular production technologies and services for making foods andadvanced materials.

Bühler operates in over 140 countries and has a global payroll of about 10800,and generated sales revenues of CHF 2 412 million in fiscal 2015.

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The presence of Bühler on the world market.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Chocolate Rice Car lamps

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The presence of Bühler on the world market.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Malt Die castparts

Wheat

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The presence of Bühler on the world market.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Offset inks Pasta

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History of the factory Zamberk – Since 1908.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Product portfolio.

Manufacture and assembly of machines for processing foods, as well as industrial equipment.

Precise machining of cubic and rotating parts.

Production of gearboxes, belts, pulleys and complete drive mechanisms.

Robots installations for textile machinery.

Engineering

BühlerBühler Rieter and TPBRieter and TPB

8 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Our know-how.

DeliveryServices

Spare parts

ProcurementOutsourcing

Machining.Sheet-metal working.Surface finish.Assembly.Engineering.

Machining.Sheet-metal working.Surface finish.Assembly.Engineering.

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Quality and Process Reliability.

From ensuring the necessary materials for production to the delivery of thefinished goods to the designated location

Supply within a specified delivery time with high quality products

ISO 9001 certified

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2009 2010 2011 2012 2013 2014 2015

Mio

EU

RBühler CZ – Turnover.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Bühler CZ – Trading countries.

2015: Market share by country

29,1%

8,2%

60,6%

2,1%

0%

10%

20%

30%

40%

50%

60%

70%

DE CZ CH Others

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Supplier Chain Management.Complex Deliveries.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

From ensuring the necessary materials for production to the delivery of the finishedgoods to the designated location.

Supplier

Sup

plie

r

&Thirds Party Business

&Thirds Party Business

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Customers.

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Machining.

Cubical partsminimum:a1×b1×c1 = 40×40×40 mmmaximum:

a1×b1×c1 = 1’400×1’400×1’200 mm

Flat partsminimum:a2×b2×c2 = 40×40×10 mmmaximum:

a2×b2×c2 = 750×3’000×870 mm

Quantity: 150–2’000 pcs. p.a.

Batch: min. 20 pcs.

CNC machining (milling and drilling,threading), surface finishing

Material

Alloy steelStainless steelCast steelGrey cast iron GG 15–25Nodular cast iron GGG 40–70Alu castingsDie castings AlZnCopperBrass

Surface treatmentHardeningHard nickel coatingBlackeningPhosphatizingPainting

Accuracy grade: IT6

15 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Turning work.

Pulleys and flangesSolid belt pulleyPulleyMultistep band wheel

CNC turning and balancing

Max. L2 = 1’000 mmØ D2 = 5–600 mm

Max. L1 = 2’000 mm

Ø D1 = 10–315 mm

Shafts

CNC turning and grinding,high-frequency hardening

MaterialSteelAlloy steelGrey ironAluminiumBrass

Surface finishHardeningHard nickel coatingBlackeningPhosphatizingPainting

Accuracy grade: IT6

Quantity: 150–5’000 pcs. p. a.

Batch: min. 20 pcs.

16 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Sheet Metal Processing.

MaterialSheet ironStainless steelAluminium

Surface treatmentPowder coatingGalvanizationBlackeningPhosphatizingPainting

Quality: free of burrs

maximum:a3 × b3 = 1’500 × 4’000 mmc3 = 0,8–20 mm

Sheet metal partsLaser cuttingPress brakes- bendingRollingCrimpingMAG/TIG weldingBold welding, spot weldingSurfacingAssembling

17 | © Bühler |17 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Assembly.Units’ assembly.

ProductionPurchaseMachiningSheet metal prod.Surface finishAssemblingFinal check

Product sizeUp to 500 × 500 × 500 mm

Quantity

150–3’000 pcs. p. a.

18 | © Bühler |18 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Machining Process.

Our machine shop is well equipped with modern Japanese machining and turningcentres.

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Sheet-Metal Production.Laser Cutting, Bending, Tube and Cone Forming, Welding.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Surface Treatment.Degreasing, Painting

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Quality and Process Reliability.Quality check.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Assembly.

Machines and industrial equipment.

Units’ assembly.

Electric distributors.

Rieter Textile machines and Robots.

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Assembly.Electric distributors.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Belts.

Types:

Flat drive belts.Machine strips.Special strips.Standard strips.Power transmission belts.Transmission belts for food industry.

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Delivery.Preservative Treatment, Packing, Transport, Clearance, Follow-up.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Process Planning.CAD, CAM, Scheduling, Project Management.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

• Piece lists• CAD models• Technological processes• CNC Programs

• Sampling• Solving problems• Consultancy• Supervision

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Engineering, prototyping.Welding unit.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Prototype

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Contact.

Address:

Bühler CZ s.r.o.Nadrazni 696CZ-564 01 ZamberkCzech Republic

zamberk@buhlergroup.com T +420 465 674 111 F +420 465 612 217 www.buhlercz.cz

CEO:Ing. Jiri Appeltauer T +420 465 674 300(CZE, GER) E-mail: jiri.appeltauer@buhlergorup.com

Sales Manager:Ing. Karel Cap T +420 465 674 400(CZE, GER, ENG, RUS) E-mail: karel.cap@buhlergroup.com

29 | © Bühler |29 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

IllustrationsSupplement

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Products.Examples.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Machining.Examples.

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Machining.Examples.

33 | © Bühler |33 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Machining.Examples.

34 | © Bühler |34 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Machining.Examples.

35 | © Bühler |35 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Machining.Examples.

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Sheet Metal Products.Examples.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Gearboxes.Examples.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Industrial Equipment.Examples.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Units for food processing machines.Examples.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Units for food processing machines.Examples.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

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Units for textile machines.Examples.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

42 | © Bühler |42 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Thank you

for your attention