challenges behind the scenes of clinical pet tracer production · 7/1/2017  · challenges behind...

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Ashley Mishoe, PharmD Cyclotron Facilities Manager

UCSF

Field Notes #1:

Challenges Behind the Scenes of Clinical PET Tracer Production

Goal: F-18-Mishoe

2

Introduction - Pre- Go Live Days – Production - Quality Control - Regulatory Affairs - Communication

Assumptions GMP

facility Cyclotron is working ALARA

I am not a chemist Disclaimer

Ashley Mishoe, PharmD

Pre- Go Live Days

3

Production - Pre- Go Live Days – Production - Quality Control - Regulatory Affairs - Communication

Starting Materials

Money

GMP grade

Backup supply

Final product

vials

Ashley Mishoe, PharmD

4

Number of manipulations

Production - Pre- Go Live Days – Production - Quality Control - Regulatory Affairs - Communication

Media Fill

Storage of vial

Length of process

Worse Case

Scenario

Ashley Mishoe, PharmD

Go Live Day

5

When the Go Live Day

becomes

One of Those Days

Production - Pre- Go Live Days – Production- Quality Control - Regulatory Affairs - Communication

Ashley Mishoe, PharmD

Cyclotron

Radio chemistry

Quality Control

6

Production - Pre- Go Live Days – Production- Quality Control - Regulatory Affairs - Communication

Ashley Mishoe, PharmD

7

Synthesis Module

o  Setup checks

o  Heater

o  Syringe drives

o  Actuators

o  Vacuum

o  Determine schedule

o  Back-up synthesis module

Production - Pre- Go Live Days – Production- Quality Control - Regulatory Affairs - Communication

Radio chemistry

Ashley Mishoe, PharmD

8

Activity trapped

GO

Walk away

Production - Pre- Go Live Days – Production- Quality Control - Regulatory Affairs - Communication

Radio chemistry

X Ashley Mishoe, PharmD

9

Know the Trace! o  Where is the activity going?

o  Can you move it forward?

Production - Pre- Go Live Days – Production- Quality Control - Regulatory Affairs - Communication

Radio chemistry

Ashley Mishoe, PharmD

10

Cameras inside module o  Visualize key steps in reaction

o  Precursor

o  Eluent

o  Monitor syringe drives

o  Can you save the production batch?

o  *ALARA

Production - Pre- Go Live Days – Production- Quality Control - Regulatory Affairs - Communication

Radio chemistry

Ashley Mishoe, PharmD

11

Final Manufacturing Steps o  Intermediate/Formulation vial

o  Air locked filter

o  Final product pushing to final product vial

o  Acquiring all of the activity

o  Build in extra push

o  Final product sticking to filter

o  Extra rinse

o  Assay filter separately

Production - Pre- Go Live Days – Production- Quality Control - Regulatory Affairs - Communication

Radio chemistry

Ashley Mishoe, PharmD

12

Production - Pre- Go Live Days – Production- Quality Control - Regulatory Affairs - Communication

Cyclotron

Radio chemistry

Quality Control

Ashley Mishoe, PharmD

13

Filter Integrity Test o  Bubble point

o  EtOH content

o  Water rinse prior to testing

o  Out of Specification vs part of

procedure

o  Reprocessing batch

Production - Pre- Go Live Days – Production- Quality Control- Regulatory Affairs - Communication

Quality Control

Ashley Mishoe, PharmD

14

Residual Solvents o  Phantom peaks

o  Consider products tested immediately before

o  Burn out

o  Extra water rinse

Production - Pre- Go Live Days – Production- Quality Control- Regulatory Affairs - Communication

Quality Control

Ashley Mishoe, PharmD

15

Production - Pre- Go Live Days – Production- Quality Control- Regulatory Affairs - Communication

Cyclotron

Radio chemistry

Quality Control

✓ Doses to Clinic ✓

RELAX?

FORM 482

Ashley Mishoe, PharmD

Keep the Lab Legal

16

Lab Registration

o  FDA

o  State registration

o  Animals vs humans

o  Practice of Medicine vs

Practice of Pharmacy

Regulatory Affairs

Production - Pre- Go Live Days – Production- Quality Control- Regulatory Affairs- Communication

Ashley Mishoe, PharmD

17

Investigations o  Just a form to complete

vs

o  Active role in improving the process

o  True root cause

o  True preventive action

o  Make your future life easier

Production - Pre- Go Live Days – Production- Quality Control- Regulatory Affairs- Communication

Regulatory Affairs

Ashley Mishoe, PharmD

18

Production - Pre- Go Live Days – Production- Quality Control- Regulatory Affairs- Communication

Communication

Can we have some more? 1. Explain the process

2. Expiration of product

Ashley Mishoe, PharmD

UCSF Cyclotron Team Salma Jivan Allan Rosete, PharmD Irfan Javed, PhD Jeff Krug Bill Mannone Jim Slater, PhD

Acknowledgments

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