corner entry - plumbase · 2020-04-23 · corner entry instruction manual cr important information...

Corner Entry

Instruction Manual

CR

IMpoRtant InfoRMatIon• Toughenedglassiscompletelysafeforuseinourshowerenclosuresandbathscreens;providingourproductsareinstalledaccordingtoour

guidelines.• Itisimportanttonotethattheglassmustnotbemountedor‘pinched’insuchawaythatwouldcauseastresspointtodevelopintheglass.In

addition,itmustnotbesubjecttoanysharpimpactorseveretemperaturefluctuationwhichmayalsocauseastresspointtodevelopintheglass.• Toughenedglassisphysicallyandthermallysignificantlystrongerthanstandardglass.Duringthetougheningprocessthestressescontained

withinanyglassarebalancedsoifintheunlikelyeventsituationanyoftheaboveoccursandtheglassbreaks,theglasswillshattersafelyintosmallthumbnailsizedbluntfragments.

Component Check List: SuppliedDescription QuantityWallProfiles 2

FixedPanels 2

SlidingDoors 2

CornerCaps 2

fixing Kit ComponentsDescription Quantity40mmScrews 6

WallPlugs 6

9mmScrews 13

BaseCaps 9

ColouredCoverCaps 9

2.5mmDrillBit 1

BrandingBadge(ifapplicable) 1

Equipment Check List: not SuppliedDescriptionElectric/BatteryDill

6mmMasonryDrill

BathroomSealantGun

BathroomSealant

PoziScrewdriver

SpiritLevel

TapeMeasure

Pencil

Hacksaw

WallPlugs(requiredifgoingintoPlasterboard)

MaskingTape(ifshorteningtheHorizontalRails)

Pleasemakesurethepurchaser/endusercompletesandreturnstheguaranteecardwhichisenclosedwiththisproduct.FailuretovalidatetheGuaranteewillmeanonlythe1

YearStatutoryGuaranteewillapply.

CONSUMER GUARANTEE

pRE-InStaLLatIon CHECKS1. Checkyouhavethecorrectproduct.Pleaselookatthelabelsonthesideoftheproductpackaging.2. Checkalltheproductcomponentsareintheboxandthefixingkits.3. Unpackyourproductandhandleitwithcare.4. Pleasechecktheproductfordefectsordamage,oncetheinstallationhascommencedwecannotacceptresponsibilityforanydefectsordamage.5. Pleasetaketimetoreadtheseinstructionspriortoinstallingyourproduct.6. Beforeyoucommenceanydrillingchecktherearenohiddenelectricalcablesand/orwaterpipes.7. Noattemptshouldbemadetore-workthetoughenedsafetyglass.8. Theinstallationoftheproductshouldbeperformedbytwopersons.9. Itisstronglyrecommendedthatthewallstheproductisgoingtobeinstalledonarevertical.10. Itisstronglyrecommendedtheproductisfittedonatiledsurfaceorsimilarwaterproofsurface.11. Itisstronglyrecommendedthewallsaretiledandgroutedbeforetheproductisinstalled.12. Ifthewallsand/orthetrayarenotlevelyouwillnotachievemaximumadjustmentoftheproduct.13. Picturesusedareforillustrationpurposesonly,productdesignsmayalterslightlyasaresultofcontinuingproductdevelopment.14. WedonotstipulatewheretheEuropeanStandardKiteMarkshouldbepositionedontheglasswhenbeingfactoryassembled.15. Pleasenotethatsomenaturalmistingmayoccurwhenyouremovethisproductfromitspackaging,duetotheadditionoftheglassprotectionpre-

coating.Ifthisdoesoccurthiscaneasilyberemovedwithasoft,drycloth.

Ref:CR-May2012

Step 1 - preperation

1. EnsuretheTrayiscompletelylevelonallsidesusingaSpiritLevel.• the bubble should be in the centre of the 2 lines on the Spirit Level.

2. CheckthatthereisnomovementintheTraybystandinginit.3. Fillthetraywithwatertocheckallplumbingforleaks.

• note: please ensure that the tray is installed as per Manufacturers’ Instructions.4. ThetrayshouldbefullysealedalongthetiledwallspriortoinstallationwithaBathroomSealant(not

supplied).5. PriortocommencinginstallationoftheEnclosureandoncethesealanthasset,spraytheshowerhandset

aroundalljointstocheckforleaks.• allow 24 hours for the Bathroom Sealant to fully cure.

Step2-FittingtheWallProfiles

1. Placebothwallprofiles15mminfromtheoutsideofthetray.Makesurethatbothwallprofilesarecom-pletelyverticalusingaspiritlevelandmarkthewallthroughtheslotswithapencil.

2. Drillthewallwitha6mmMasonryDrillBit(notsupplied)wheretheWallProfilesaretobepositioned.FittheWallPlugssupplied(ifgoingintoabrickorblockwall).Ifgoingintoaplasterboardwallyouwillneedtopurchaseappropriatewallfixings.WipeclearalldebrisfromtheTraybeforereferringtothenextstage.

3. WherebothWallProfilesaretobepositionedontheTray,placeabeadofBathroomSealant(notsupplied)thewidthoftheWallProfilealongthetiledwall.ScrewtheWallProfilestothewallwith40mmScrews(supplied).DonotovertightenthescrewsintotheWallProfilesasthiswillmisshapetheWallProfile.En-suretheWallProfilesstaycompletelyverticalthroughoutthisprocedureusingaSpiritLevel.• NosealantshouldbepresentbetweentheWallProfilesandthetiledwallsverticallypriortoscrewfixing.

4. SealthegapbetweentheTrayandWallProfileswithaBathroomSealant(notsupplied).• failure to carry out this procedure correctly can result in serious water damage and is not covered by the

Guarantee.

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Step 3 - fixed panels and Doors

1. PushtheFixedPanelsintothewallprofilesmakingcertainthattheyarethecorrectway.• the Channel for the wheel bearings must face inward towards the shower.

2. SlidetheDoorsintotheFixedPanelsbylocatingthewheelbearingintothechannels.• the handle which houses the magnet must face and slide towards the corner of the tray.

3. PlacetheCornerCapsovertheendsofthehorizontalrails,makesurethatthehorizontalrailsbuttuptothecornercaps.Iftheclearinfillsealfittedtothehorizontalrailoverlapsitmustbetrimmedbacklevel.• IMpoRtant: the horizontal rails on the fixed panels can be shortened, please see Step 6 for details.

4. Usingthe2.5mmdrillbit(supplied)securetheCornerCapsinplacebydrillingthroughtheholeintothehorizontalrailsmakingsurethatthedrillpassesthroughonealuminiumlegonly.

5. Withthe9mmscrews(supplied)screwtheCornerCapsintoplace,ensureallpartsarebutteduptogether.

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↓SomePartsHiddenForClarity

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Magnet

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InfillSeal

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InsideView

InsideView

Step 4 - fixing the Enclosure

1. Positiontheenclosuresothatitisequallyplacedinthewallprofiles.Checkthatthereisanequalspacebetweentheoutsideedgeofthetrayandtheenclosure.

2. WithaspiritlevelensurethebothFixedPanelsarecompletelyvertical.Drillthreeholesusingthe2.5mmdrillbit(supplied)intoeachWallProfile.Positiontheholesapproximately100mmfromtopandbottomandtheotherinthecentre.• PleaseensurethatthewallprofilesoverlaptheFixedPanelsbyaminimumof5mm.

3. Placethebasecapsontothe9mmscrews(supplied)andscrewfixtheFixedPanelstotheWallProfiles.4. Pushfitthecovercapsoverthe9mmscrews.

100mmapprox

5mmMinimumOverlap

FitBaseCap

InsideView

InsideView

InsideView

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Step5-DoorAdjustment&Sealing

1. Withtheenclosurefixedintoplaceslidethedoorstogether,ifthedoorsdon’tmeetfullydownthefulllengththenloosenthebearingscrewsinboththetopandbottomdoorhangerssothattheycanbeadjusted.

2. Withthescrewsloosemovethedoor(s)aboutuntilthedoorsmeetfullyallthewaydownwhenclosedandretightenthebearingscrews.

3. Sealbothsidesofthewallprofilesverticallyinsideandoutsidewheretheymeetthetiledwalls4. Fullysealthebaseoftheenclosuretothetopofthetrayfromwalltowallontheoutsideonly.

• IMpoRtant: failure to follow steps 3 and 4 may result in serious water damage and is not covered under the terms of the guarantee.

• please allow at least 24 hours for the sealant to fully cure prior to using the enclosure.5. PlacetheBrandingBadgeonaprominentnonemovingpartofaluminiumtocompletetheinstallation.

InsideView①②

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Step 6 - Cutting the Horizontal Rails

1. PlacetheFixedPanelsintopositionandmarklightlywithapencilwheretheyneedtobecut.Youmustensurethatequallengthsarecutfromboththetopandbottomrails.• placing a piece of masking tape over the ends of the horizontal rails not only helps to protect the rail but

the pencil line will be seen more clearly.2. Usingahacksawverycarefullycutthealuminiumrailstolengthandremoveanyburrsandsharpedges.

• Remove the masking tape after the rails have been cut to length.• IMpoRtant: Care must be taken when cutting the rails to size as not to damage the framework. Damage

which occurs during cutting of the rails will not be covered by the guarantee.3. PleasegobacktoStep3andcontinuetheinstallation.

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Spare parts

part no. Description Q’ty part no. Description Q’ty part no. Description Q’ty

1 WallProfiles 2 11 21

2 FixedPanels 2 12 22

3 WheelBearings 8 13 23

4 Doors 2 14 24

5 Linear 2 15 25

6 CornerCaps 2 16

7 DoorMagnets 2 17

8 18

9 19

10 20

If you need to replace any damaged parts please see illustration below for parts list then callCustomerRelationson01325328033

tRoUBLE SHootInG GUIDEproblem Solution

Leaking 1. CheckthattheinsidegapbetweentheTrayandWallprofileshasbeensealedcorrectly.2. Ensurethetrayissealedalongthetiledwallspriortoinstallation.3. Iftheinsidejointbetweentheenclosureandthetraytopissealed,thiswillcause

leakage-sealantmustberemoved.4. Ensurethewallprofilesonthetiledwallsaresealedbothverticallyinsideandoutside.5. Ensurethejointbetweentheenclosureandtraytopissealed.

Important: this enclosure should be water tested conforming to BS En 14428

Enclosure alignmenton the tray

1. Istheenclosurefittedontoatiledwall?2. Isthebottomrailfitted15mmfromthefrontoutsideedgeofthetray?3. Arethewallprofilescompletelyvertical?

Door not runningSmoothly

1. Ensurebothwallprofilesarecompletelyvertical.2. Ensurethetrayiscompletelylevel.3. Ensuretheenclosurehasanequalgaparoundthetray.

Door alignment 1. Ensurebothwallprofilesarecompletelyvertical.2. Ensurethetrayiscompletelylevel.3. Ifthedoorisnotalignedcorrectly,youhavesomeadjustmentinbothwheelassemblies

Some important information to help you Maintain your product.Thefollowinginformationisallyouneedtokeepyourproductlookingnew.

Cleanyourproductusingamilddetergentdilutedinwaterandthenpolishedoffusingasoftcloth.Ifyouliveinahardwaterarea,periodicallycleanyourproductusinga50/50solutionofwhitevinegarandwater.Thesolutionshouldbeleftontheenclosureforapproximately5minutesthenrinsedoffusingwarmwater.Thismethodofcleaningshouldremovelimescaleresidue.

Simple MaintenanceOurproductsaregenerallymaintenancefree,howeveritmaybenecessarytolubricatewheelassembliesandothermovingpartsfromtimetotime.

Itisstronglyrecommendedthataqualitysiliconesprayisused.

a list of Don’t’s:1. Don’tuseacidicbasedproductswhichareunsuitableforcleaningenamelsurfaces.2. Don’tuseabrasivecleanersorcleanersusingbleachorsolvents,theseproductswilladverselyaffectthefinishof

thealuminiumprofiles.3. Don’tusescouringpads,powderoranysharpinstrumentswhencleaningtheenclosure.

ShouldyouexperienceanyproblemsduringinstallationpleaserefertotheTroubleShootingGuideorcontactCustomerRelationson:

+44 (0) 1325 328033ToenablecustomerrelationstoprovideyouwithanexcellentlevelofserviceitisimportantthatyouquoteyourproductCodeandReferenceNumber-thesecanbefoundontheGuaranteecard.