ctl aerospace, inc. 5616 spellmire drive, cincinnati, oh 45246

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CTL Aerospace, Inc.5616 Spellmire Drive, Cincinnati, OH 45246

PH: (513)874-7900 FX: (513)874-2499 www.ctlaerospace.comCAGE Code: 07554

2007 - Capabilities Presentation

CTL Aerospace,

Inc.NADCAP Certified

ISO 9001-2000 ANDAS 9100B

Registered

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• Founded 1946

• Current Ownership 1983

• New Facility 1988 100,000 SqFt

• Expansion 1997 75,000 SqFt

Plant 1HeadquartersOEM Operations

Plant 2Aviation RepairToolingPlaned Expansion

History / CTL Aerospace Campus

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Approved Composite Supplier for:

• GE Aviation • Lockheed Martin • United Launch Alliance• Northrop Grumman Corp.• Pratt & Whitney• Hamilton Sundstrand• Sikorsky Aircraft Company• Vought Aircraft• Rolls-Royce• General Dynamics

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Processing & Material Capabilities

• Resin Transfer Molding

• Isostatic Laminates– Autoclave

– Oven

• Compression Molding• Filament Winding• Bondments

Materials- Resin• Ceramic Matrix Composites (2000 ºF) • Avimid N, Avamid R ( 700ºF)• AFR-PE ( 700ºF)• PMR-15 ( 600ºF)• Bismaleimide -BMI• Phenolic • Epoxy• Cyanate Ester• Polyester

Materials- Reinforcement• Glass• Carbon / Graphite• Aramids (Kevlar)• Quartz• Nextel Fiber (Aluminized Fiber)

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• Propulsion

• Airframe

• Space / Satellite

• Missile

CTL Product Line

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• Composite Processing Equipment• 9 Autoclaves • 22 Presses• 13 Ovens• 8 RTM (Resin Transfer Molding) Systems• 21 CNC Machine Centers• 5 Non-Conventional Machine Centers

Equipment Summary List:

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Autoclave Processing CapabilityAutoclave and ovens are computer controlled utilizing an ASC's CPC-MULT software.

1) Autoclave 100 PSIG @ 400 ºF 145" ID by 240" length2) Autoclave 200 PSIG @ 650 ºF 120" ID by 240" length3) Autoclave 100 PSIG @ 400 ºF 108" ID by 200" length4) Autoclave 100 PSIG @ 400 ºF 103" ID by 156" length5) Autoclave 300 PSIG @ 650 ºF 60" ID by 96" length6) Autoclave 200 PSIG @ 400 ºF 60" ID by 108" length7) Autoclave 300 PSIG @ 750 ºF 50" ID by 144" length8) Autoclave 300 PSIG @ 650 ºF 40" ID by 70" length9) Autoclave 300 PSIG @ 650 ºF 18" ID by 12" Length

Specialized Composites Facility

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Specialized Composites Facility

Ovens:Thirteen (13) air-circulating ovens maximum temperature ranging 350 to 1000 degrees F.Controller ACS Controller Network to Ovens and Autoclaves.

Compression Molding (Hydraulic Press)Twenty-Two presses from 1600 tons, 72” by 72” plattens to 14 Ton with 21” x 24” platens. Five of the sixteen are smart press technology.

Resin Transfer Molding (RTM)Eight, 5-gallon single component injection systems. ASC processor controlled.

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Specialized Composites Facility

CNC Machining

• (2) Haas 5 Axis VMC• Cell Con 4 Axis HMC• (2) Johnford 4 Axis VMCs (Troyke Rotary Table)• (2) Mazak 4 Axis VMC• Hurco 4 Axis VMC• Chevalier 3 axis VMC•(2) Fadel 3 Axis VMC

• MAHO 600, True 4 Axis Milling Center• Acer 3 Axis Bridgeport Knee Mill• (2) Clausing / Colchester CNC Lathes• Haas CNC Lathe• Parish Mill - 12' * 12 ' , 4 Axis• (3) Renishaw MP12 Probing Systems• Chevalier CNC Turning Center

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Specialized Composites Facility

Non-Conventional Equipment

•Thermwood 5 Axis Router•Thermwood Cartesian 5 Axis Water-jet•Flow System Water-jet Cleaning/Striping System•Plastic Media Striping Cabinet •McClean Anderson Filament Winding System

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Specialized Composites Facility

Material Kit Cutting

Platinum FaroArm CMM Cellularized Manufacturing

Seven Cleanrooms Covering over 50,000 SqFt

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Lean Manufacturing

• Lean Manufacturing since 1996.

• Work-Cells implemented

• Standard Work tools in place for developing new work-cells.

• Formal Set-up Reduction and TPM Training completed & implemented in the form of Events.

P&W Manufacturing Work-cell

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Continuous Improvement

Six Sigma • Eight years experience using GE Supplied Six Sigma Tools

A.C.E. Initiative(Achieving Competitive Excellence)

• First UTC Supplier to achieve Silver Level Certification

Continuous Improvement• Corrective Action Board

• Quality Control Process Charts (QCPC)

• Relentless Root Cause Analysis (RRCA)

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Quality Assurance

• CMM Dimensional Verification

• Configuration Management

• Non Destructive Testing

• Mechanical Testing

• ISO 9001-2000 Registered

• AS-9100B Registered

• NADCAP per AS7118 Composites

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CTL NADCAP Certified

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ISO 9001:2000 & AS9100:2000 B Registered