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Designing with Data: How to realise the benefits of offsite constructionConstructing Excellence Oct 2019

Andrew Mather

Associate, Ramboll

andrew.mather@ramboll.co.uk

Digital Building Components offsite saves 10–20% on overall cost and improves installation efficiency by 20-30%

Offsite manufacturing is 50% faster than traditional methods

Modular construction can reduce the energy used in the

construction process by 67% and waste produced onsite by

between 70% and 90% in comparison with traditional

construction methods

Using more technology we could cut energy use, create highly-skilled jobs and build a new export market

Science & Ops

Aircraft hangar

Wharf

Accommodation

Site Infrastructure

STR

Kit of Partsaspiration

MEP

Complex site constraints with varied demands

Facades

GEO

CIV

Sustainability

Station Operation

Programme risk

Supply chain setup

Flexibility

Key Drivers

Suitable for:

• Specific buildings

• Development plots

• Masterplan phases

• Standardised product/platforms

▪ In situ concrete - flat slab▪ Post Tensioned concrete▪ Precast concrete floors & walls▪ Steel frame▪ Light gauge steel▪ ASB beams with precast floors▪ Volumetric steel with concrete core▪ Volumetric steel with steel core ▪ Light gauge modules within steel frame▪ Corner loaded steel modules▪ Hybrid modular - concrete floor▪ Cross Laminated Timber▪ CLT with concrete core▪ CLT/Timber modular▪ Glulam beams with CLT floors▪ Concrete core, glulam perimeter▪ Steel frame with CLT floors

Technical Constraints

Decision Drivers

Long List Short List

Optimisation for maximum number of standardised modules

Hybrid looking for least wastage and standardised modules

Modular arrangement to best fit current building design

PRECAST RC

PT RCIN SITU RC

VOLUMETRIC STEEL

Metric 1

Metric 2

Metric 3

Metric 4

Metric 5

Metric 6

Metric 7

In

-Sit

u

Po

st

Ten

sio

ned

Precast

CLT

Mo

du

lar

Offsite Technical & Supplier Database

Project Specific Analysis

Standardisation Offsite Manufacture

Digitalisation

01

CollaborationValue led designStandardarisation

Embedded supply chainIntegrated programme

Product development

RiskContractsShared incentives

0203

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