dk5000e generator parts manual - wallensteinequipment.com
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WALLENSTEIN by EMB Mfg.
Rev # 1811164042T100 DK5000E RevA Parts Manual.290415
EMB Manufacturing Inc.4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada
Ph: (519) 699-9283 · Fax: (519) 699-4146 www.embmfg.com
Refer to the operators manual for safe operation and maintenance
DK5000EGenerator Parts Manual
Starting with S/N’s#DK50001 to DK50009
WALLENSTEIN by EMB Mfg.4042T100 DK5000E RevA Parts Manual.290415
Rev # 181116Page 2 of 10 For threaded parts installation, refer to the torque charts in this manual.
Foreword
EMB Mfg. has prepared this parts manual to assist customers in ordering quality OEM replacement parts.
Proper and regular service and replacing old, worn or broken parts with the correct OEM parts are essential to prolonging the life of your EMB product. Please refer to this manual before ordering any replacement parts.
All information contained in this parts manual is based on the latest product specification available at the time of printing this manual. If your product differs from the specifications contained within this manual contact EMB Mfg. for information.
EMB reserves the right to alter specifications on their products at any time.
Reproduction of this parts manual of any kind is prohibited without prior written permission from EMB Mfg.
For parts and information please contact your dealer. If your dealer is no longer available please go to our website: http://www.embmfg.com and click on ”FIND A DEALER NEAR YOU” for information on a local dealer.
WALLENSTEIN by EMB Mfg.4042T100 DK5000E RevA Parts Manual.290415
Rev # 181116Page 3 of 10 For threaded parts installation, refer to the torque charts in this manual.
Table of ContentsBolt Torque.................................................................. 4DK5000E Main Assembly ........................................... 5Frame & Engine / Generator Assembly .................. 6Electrical Panel Assembly ........................................ 7Wiring Diagram .......................................................... 8Label Layout ............................................................... 9Accessories .............................................................. 10
1 Non Drive End Bracket 3903022092 Fan 3920000153 Rear Bearing 6203-2ZC3 3903025214 Diode 99103560505 Varistor 99103840056 Capacitor # :see chart below
GECAP14MF 14 MF CAPACITORGECAP16MF 16 MF CapacitorGECAP18MF Capacitor, 18 MFZGECAP20MF Capacitor 20MFZGECAP25MF Capacitor 25MFZGECAP31MF Capacitor, 31.5 MFZGECAP35MF 35 MF CAPACITORGECAP40MF 40 MF CAPACITOR
Alternator: Mecc Alte Inc. S16W-###/#
Below are alternator parts available from Wallenstein.For other parts and maintenance or repair information please refer to the
Mecc Alte alternator manual that shipped with the generator.
Find the value of the capacitor in your alternator, and match it to the list shown here for the correct order
part number.
Exercise extreme caution when working
with exposed wiring of the alternator,
be aware that high voltage discharge
of the capacitor is a danger.
Alternator maintenance should be performed by trained personnel only.
WALLENSTEIN by EMB Mfg.4042T100 DK5000E RevA Parts Manual.290415
Rev # 181116Page 4 of 10 For threaded parts installation, refer to the torque charts in this manual.
1/4" 8 6 12 9 17 125/16" 13 10 25 19 36 273/8" 27 20 45 33 63 457/16" 41 30 72 53 100 751/2" 61 45 110 80 155 1159/16" 95 60 155 115 220 1655/8" 128 95 215 160 305 2203/4" 225 165 390 290 540 4007/8" 230 170 570 420 880 6501" 345 225 850 630 1320 970
Bolt Torque*
SAE 2 (N.m) (lb-ft)
SAE 5 (N.m) (lb-ft)
SAE 8 (N.m) (lb-ft)
Bolt Diamter
"A"
ENGLISH TORQUE SPECIFICATIONS
M3 0.5 0.4 1.8 1.3M4 3 2.2 4.5 3.3M5 6 4 9 7M6 10 7 15 11M8 25 18 35 26
M10 50 37 70 52M12 90 66 125 92M14 140 103 200 148M16 225 166 310 229M20 435 321 610 450M24 750 553 1050 774M30 1495 1103 2100 1550M36 2600 1917 3675 2710
BoltDiameter
"A"
Bolt Torque*8.8
(N.m) (lb-ft)10.9
(N.m) (lb-ft)
METRIC TORQUE SPECIFICATIONS
CHECKING BOLT TORQUE
The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt.
Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.
* Torque value for bolts and capscrews are identified by their head markings.
Bolt Torque
WALLENSTEIN by EMB Mfg.4042T100 DK5000E RevA Parts Manual.290415
Rev # 181116Page 5 of 10 For threaded parts installation, refer to the torque charts in this manual.
18
9
17
10
14
3
16
8
13
115
74
6
21215
1
18
9
17
10
14
3
16
8
13
115
74
6
21215
1
BOM
IDPa
rt Nu
mbe
rDe
scrip
tion
Qty
140
42A0
01As
semb
ly, D
K500
0E P
anel
12
4042
W00
1Fu
el Ta
nk, H
D St
yle1
3Z6
5404
Alter
nator
, 4.9
kVA
14
4041
L101
Offse
t Plat
e, Ha
tz Di
esel
15
4042
L102
Kohle
r Dies
el Mo
untin
g Bra
cket
16
Z622
61Bo
x Con
necto
r, 3/8
17
Z712
07He
x Bolt
, 5/16
NC x
3/41
8Z7
1317
Hex B
olt, 3
/8NC
x 1-3
/42
9Z7
2221
Hex L
ock N
ut, 5/
16NC
910
Z722
31He
x Loc
k Nut,
3/8N
C2
11Z7
3131
Flat W
ashe
r, 3/8
212
Z767
12Se
lf-tap
ping S
crew
#10
813
Z794
05Ho
se C
lamp,
#46
14Z7
9931
Rubb
er M
ount
415
Z931
06Fu
el Ca
p - D
iesel
116
Z933
01Fu
el Sh
ut-off
, 1/4"
117
Z933
15Fu
el Lin
e, 1/4
" ID
x 3
18Z4
7507
Kohle
r KD3
50 T
aper
Sha
ft1
DK50
00E
Mai
n A
ssem
bly
See
Fra
me
&
Eng
ine
/ Gen
erat
or
Ass
embl
y
See
Con
trol P
anel
A
ssem
bly
WALLENSTEIN by EMB Mfg.4042T100 DK5000E RevA Parts Manual.290415
Rev # 181116Page 6 of 10 For threaded parts installation, refer to the torque charts in this manual.
23
3020
2219
38
27
39
32
25
28
37
21
3435
24
23
3020
2219
38
27
39
32
25
28
37
21
3435
24
BOM
IDDe
scrip
tion
Desc
riptio
nQt
y19
0391
8020
05Pl
astic
Cap
120
4015
W50
1Ma
in Fr
ame,
EU/G
F St
yle1
2140
42L1
03Ke
yswi
tch B
rack
et, K
D350
122
4042
L105
Tray
, HD
Batte
ry1
23GE
S16C
OVER
2Bl
ind C
ap Li
d1
24Z4
7507
Kohle
r KD3
50 T
aper
Sha
ft1
25Z6
2711
Grou
nding
Ter
mina
l, 6-1
41
26Z6
2821
Rubb
erize
d Wire
Clam
p, 5/8
"1
27Z6
5404
Alter
nator
, 4.9
kVA
128
Z713
74He
x Bolt
, 3/8N
F x 1
429
Z722
11He
x Loc
k Nut,
1/4N
C1
BOM
IDDe
scrip
tion
Desc
riptio
nQt
y30
Z727
52Ma
chine
Nut,
#10-
32NF
431
Z722
11Ru
bber
Flat
Was
her,
5/16 x
0.09
3"4
32Z7
2921
Wing
Nut
1/4NF
233
Z731
01Fla
t Was
her,
#10
434
Z775
32SH
CS, M
6x1.0
x18m
m1
35Z7
7551
SHCS
, M8x
1.25x
18mm
136
Z783
01Ma
chine
Scre
w, 1/
4-20
NC x
3/41
37Z7
8303
Mach
ine S
crew,
#10-
32NF
x 1/2
738
Z932
02J-H
ook 1
/4 x 7
239
Z932
07Ho
ld-Do
wn S
trap,
1 x 8-
1/21
Fram
e &
Engi
ne /
Gen
erat
or A
ssem
bly
Engi
ne:
349
cc
Kohl
er K
D350
Fo
r mai
nten
ance
or r
epai
r inf
orm
atio
n pl
ease
refe
r to
the
Kohl
er En
gine
man
ual
that
ship
ped
with
the
gene
rato
r.
36
3321
37
3526
31
3429
36
3321
37
3526
31
3429
Keys
witc
h Su
pp
ort
Det
ail V
iew
Alte
rnat
or:
Mec
c A
lte In
c. S
16W
-150
/ASe
e pa
rts c
hart
page
3Fo
r mai
nten
ance
or r
epai
r inf
orm
atio
n pl
ease
refe
r to
the
Mec
c A
lte a
ltern
ator
m
anua
l that
ship
ped
with
the
gene
rato
r.
WALLENSTEIN by EMB Mfg.4042T100 DK5000E RevA Parts Manual.290415
Rev # 181116Page 7 of 10 For threaded parts installation, refer to the torque charts in this manual.
38
39
42
41
46
4543
44
40
37
38
39
42
41
46
4543
44
40
37
BOM
IDPa
rt Nu
mbe
rDe
scrip
tion
Qty
3740
42L1
07Pa
nel, D
K St
yle1
38Z6
2612
Popo
ut Br
eake
r, 20
A2
39Z6
2614
Popo
ut Br
eake
r, 30
A1
40Z6
2621
Main
Switc
h Bre
aker
, 20A
141
Z634
03Re
cp., 3
0A 12
5/250
V L1
4-30
142
Z634
04Re
cp., 3
0A 12
5V L5
-30
143
Z634
08Re
cp., 2
0A 12
5V G
FCI 5
-20R
244
Z661
10To
ggle
Switc
h, Th
ree P
ole1
45Z6
6211
Gene
rator
Load
Mon
itor,
2750
W1
46Z7
8304
Mach
ine S
crew,
#6-3
2NC
x 3/8
14
Elec
trica
l Pan
el A
ssem
bly
WALLENSTEIN by EMB Mfg.4042T100 DK5000E RevA Parts Manual.290415
Rev # 181116Page 8 of 10 For threaded parts installation, refer to the torque charts in this manual.
Wiri
ng D
iagr
am
8 25 3164974
Pin
Plu
gG
ener
ator
end
4P
inP
lug
Pan
elen
d(in
sert
view
) 30A
125/
250V
L14-
3030
A12
5VL5
-30
20A
125V
GFC
I5-2
0R20
A12
5VG
FCI5
-20R
Pop
out
Bre
aker
,20
A
Pop
out
Bre
aker
,20
A
Pop
out
Bre
aker
,30
A
3PD
TTo
ggle
Sw
itch
Bla
ck
Bla
ck
Bla
ck
Bla
ck
Bla
ck
Black(Y)
Bla
ck(X
)
Bla
ck
Bla
ck
Whi
te(Y
N)
Whi
te(T
6)
Whi
te(T
1)
Whi
te
Whi
te
Whi
te
Bla
ck
Whi
te(T
1)
Whi
te(X
N)
Not
e:w
hite
(T1)
wire
mus
tpa
ssth
ruP
ower
Mod
ule
inth
eop
posi
tedi
rect
ion
ofw
hite
(T6)
and
whi
te(X
N)
form
odul
eto
func
tion
prop
erly
.
12v
-B
lack
12v
+R
edTo
acce
ssor
ypo
rtin
side
key
switc
h
To12
vD
Cgr
ound
post
(sep
arat
efro
mA
Cgr
ound
post
onel
ectri
calp
anel
hous
ing)
Whi
te(T
6)
XY
#26
#15
#27
#22
#21
#23
#6
#7
#25
#5
#16
#2
#1
#18 #1
7
#4
#3
Bla
ck#9
Bla
ck#1
0
#11
#20
#19
#14
#8
Gre
enG
reen
Gre
en
Gre
en
Whi
te(X
N)
White
4042
T100
DK
5000
EW
iring
Dia
g.vs
d03
1015
#Z62
316
DK
Ser
ies
Gen
erat
orB
undl
e
Con
nect
ion
Type
Con
nect
ion
Iden
tific
atio
n
Siz
es:
#6 #8 #10
0.15
6”0.
250”
0.31
3”0.
500”
0.62
50.
750”
Con
nect
ion
Type
Con
nect
ion
Siz
e
Mal
e/Fe
mal
e Q
uick
Disc
onne
ctSe
rrat
ed R
ing
Snap
Spa
deFl
ag Q
uik
Disc
onne
ctPi
ggy
Back
Qui
k Di
scon
nect
Strip
Spad
eRi
ngHo
okM
ale/
Fem
ale
Bulle
tLo
ck T
ab
QD
SR SSP
FQD
PQD
STRP
SPDE
RIN
GHO
OK
BLLT
LT
QD
250
LT 250
STR
P37
5
20A
mp
Mai
nB
reak
erS
witc
hGen
erat
orX
Y
STR
P50
0
STR
P50
0ST
RP
500
STR
P50
0
STR
P50
0
STR
P50
0ST
RP
500
FQD
250
QD
250
FQD
250 Q
D25
0
STR
P50
0
STR
P50
0ST
RP
500
STR
P50
0
QD
250
FQD
250
Z662
11G
ener
ator
Load
Mon
itor,
2750
W
Neu
trala
tele
ctric
alpa
nelh
ousi
ngG
roun
dat
elec
trica
lpa
nelh
ousi
ng
RIN
G#1
0SR #1
0
RIN
G#1
0
20
Bla
ck#1
3B
lack
#12
PQD
250 PQ
D25
0
RIN
G#1
0
Thes
ew
ires
incl
uded
with
Sol
enoi
d.
Z767
15S
elf-t
appi
ngS
crew
,#6
x3/
8"
#24
Gre
en
RIN
G#1
0
Groundtoalternatorframe
XN
YN
SSP
#6SS
P#6
STR
P50
0
WALLENSTEIN by EMB Mfg.4042T100 DK5000E RevA Parts Manual.290415
Rev # 181116Page 9 of 10 For threaded parts installation, refer to the torque charts in this manual.
MO
DEL
####
###
####
###
SER
IAL
NU
MB
ER
TYPE
CO
DE
ALT
ERN
ATO
R
KVA
V
CO
SPH
I1
HZ
BEA
RIN
GS
PHA
SESE
RVI
CE
AM
PSIN
S.IP
KG
RPM
JC
ON
NEC
TIO
N#.
# 12
0/24
0##
####
####
60##
##/#
###
####
####
# .#
####
S1
H1
II/I
####
21
EMB
MFG
INC
4144
BO
OM
ER L
INE,
ST
CLE
MEN
TS, O
NN
0B2M
0PH
: 519
-699
-928
3FA
X: 5
19-6
99-4
146
ww
w.e
mbm
fg.c
om
LR##
##
Seria
l Lab
elZ9
4655
Two
Side
s
Labe
l Lay
out
!A
ttent
ion!
This
die
sel
gene
rato
r is
des
igne
d to
ope
rate
at
mod
erat
e to
hig
h lo
ad. O
pera
ting
at m
ediu
m to
no
load
will
caus
e ca
rbon
izin
g an
d ev
entu
al e
ngin
efa
ilure
. Th
e P
ower
Mon
itor
feat
ure
will
log
and
indi
cate
(r
ed
indi
cato
r)
unde
r-lo
ad
cond
ition
s.Fa
ilure
to
incr
ease
to
optim
um lo
ad r
equi
rem
ents
will
void
the
war
rant
y. R
ead
the
owne
rs m
anua
l.
Cet
te
géné
ratri
ce
au
dies
el
a ét
é co
nçue
po
urfo
nctio
nner
à
régi
me
mod
éré
ou
élev
é.
Un
fonc
tionn
emen
t à
régi
me
moy
en
ou
sans
ch
arge
entra
îner
a, à
term
e, la
car
boni
satio
n et
la d
éfai
llanc
e du
mot
eur.
Le c
ontrô
leur
de
puis
sanc
e en
regi
stre
les
état
sde
sou
s-ch
arge
et
les
sign
ale
au m
oyen
d'u
n té
moi
nro
uge.
Fau
te d
'aug
men
ter
la c
harg
e po
ur a
ttein
dre
leré
gim
e de
fon
ctio
nnem
ent
optim
al,
la g
aran
tie s
era
annu
lée.
Bie
n lir
e le
man
uel d
u pr
oprié
taire
.Z9
4227
NE
VE
R u
se in
side
a h
ome
orga
rage
, EV
EN
IF d
oors
and
win
dow
s ar
e op
en.
N'e
mpl
oyer
JAM
AIS
dan
s la
mai
son
ou d
ans
des
sect
eurs
parti
elle
men
t inc
lus
tels
que
des
gara
ges,
MÊ
ME
SI l
es p
orte
s et
les
fene
tres
soie
nt o
uver
tes.
Onl
y us
e O
UTS
IDE
and
far
away
from
win
dow
s, d
oors
,an
d ve
nts.
Em
ploy
er s
eule
mer
DE
HO
RS
et lo
in d
efe
nêtre
s, d
es p
orte
et d
es v
entil
ateu
rs.
DA
NG
ER!
Usi
ng a
gen
erat
or in
door
s C
AN
KIL
L Y
OU
IN M
INU
TES
. Gen
erat
orE
xhau
st c
onta
ins
carb
on m
onox
ide.
Thi
s is
a p
oiso
n yo
u ca
nnot
see
or s
mel
l.
L'ut
ilisat
ion
d'un
géné
rate
ur à
l'in
térie
ur P
EU
T V
OU
S F
AIR
E M
OU
RIR
EN
MIN
UTE
S. L
'éch
appe
men
t con
tient
le m
onox
yde
de c
arbo
ne,
Cec
i est
un
toxi
que
que
vous
ne
pouv
ez n
i voi
r ni s
entir
.
Z942
27
Z948
00
WALLENSTEIN by EMB Mfg.4042T100 DK5000E RevA Parts Manual.290415
Rev # 181116Page 10 of 10 For threaded parts installation, refer to the torque charts in this manual.
Available as a download atwww.embmfg.com
Accessories
#Z97077 DK5000E & DK7300E PORTABLE DIESEL GENERATOR
OPERATOR’S MANUAL
Call your dealer for pricing and availability
#Z93204 U1 250CCA Lawn & Garden Battery
The perfect battery to reliably get your generator started.
#Z93204
#WK214Shown mounted on DK7300E
#WK210 TWO WHEEL KIT WITH 10'' TIRES#WK214 TWO WHEEL KIT WITH 14'' TIRES
A must have add on kit for true portability! Kit consist of handles and axle with tires The kit is easy to install and simply clamps on to the existing frame.
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