factory profile
Post on 07-Aug-2015
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FACTORY PROFILE
Factory Profile• Factory size : +/- 41000 meter square / 10.1 acres• No of employees : +/- 220 persons• Capacity : 15 – 30 container / month• Usage capacity : 60 % or 30 container / month• Wood Types :
Pine , Teak , Meranti , Mahogany , Albasia ,
Mango , Rubber & many other wood based on inquiry.• Bottom level stock 1200 m3 with percentage as follow :
Pine 50% , Teak 20% , Meranti 5% , Mahogany 5% ,
Albasia 5% ,Rubber 5% & others 10%• Combination with Wrought iron & antique metal finish
Factory Entry
Production Area
Packing Area
Assembling and Packing Area
Raw Material Handling
Vacuuming of the raw fresh-cut wood that includes processes of sucking the liquid from the wood and filling it with pesticide to kill bugs.
Kiln Dry
Woods will go to oven process, drying the woods to make the moisture content of the wood stable and in the end will prevent split, cracks, and bugs when the furniture is shipped to dry weathered area such as Europe and US.
Peeling the Rough Woods
Wood Cutting
Cut the wood into desired width
Wood Cutting
Cut the wood into desired length
Wood Cutting
Cut the wood into desired curve or shape
Wood Cutting
Cut the wood into round ends
Wood Cutting
Cut the wood into round ends
Sanding Process ( Amplas )
To smoothen the surface of every part of the wood, automatic sanding ( amplas ) is used
Sanding Process ( Amplas )
To smoothen the surface of every part of the wood, automatic sanding ( amplas ) is used. The picture is after sanding ( amplas )
Sanding Process ( Amplas )
Semi-automatic sanding for semi-finished shape woods ( not small blocks ), it is needed when there are still rough particles available after automatic sanding
Drilling Holes
Drilling holes for screw to assemble between pieces
Assembling after drilling
Assembling Final Parts
Plywood as Top Cover
Plywood is usually used as top covers for solid wood pieces underneath not veneer ( too thin ), or for empty spaces for shelves
Plywood as Top Cover
Finishing
These plywood covering prim ( combined solid wood blocks ) are actually the SAME wood, let’s check out why
Finishing
This process is called Sanding Sealer with coloring ( wood brown ), it is a step to fill / seal in the wood grains, so the spray coloring or coating liquid will not be absorbed by the opened wood pores
Finishing
This is a sanding ( amplas )process done after sealing the wood pore to smoothen the surface after sealing, as sealing will surely create uneven surface, because it is practically a process to fill in holes with liquid ( dempul )
Finishing
Glazing spray process after sanding, to create a dark wood color effect
Finishing
Rubbing immediate after glazing to create see-through brown color underneath and to create a stronger grain look underneath
Finishing
Beautiful dark color wood with brown natural color underneath after rubbing
Finishing
To create gloss effect on furniture surface, gloss top coating is used with spray method
Finishing
Nice and Shiny
European Design Ideas
European style furniture – minimalist and futuristic
Our products for
Our products for
Design Ideas
Multi color wood design idea
Rustic Design Ideas
Korean Market Design
Korean furniture style, uses a lot of accent.
Wood Types
Pine-Mahogany-Albasia-Rubber Wood
Sample Room
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