flow measurement in an iiot digitized world · 2018. 4. 16. · spitzer and boyes, llc...

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Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes LLC, 2017 (All Rights Reserved)

Flow Measurement in an

IIoT Digitized World

Presented by

David W. Spitzer

Spitzer and Boyes, LLC

+1.845.623.1830

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

2

IIoT in Theory

� Many Sensors (Lick and Stick)

� Big Data in the Cloud

� Sensors

� Signal Transmission

� Device Diagnostics / Data Analysis

� Digital Enterprise

� RESULT: Better Decisions Quicker

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

3

IIoT in Theory

� Sensors (Lick and Stick)

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

4

IIoT in Theory

� Sensors (Lick and Stick)

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

5

IIoT in Theory

� Sensors (Lick and Stick)

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

6

IIoT in Theory

� Big Data in the Cloud

� Sensors

� Pneumatic / Analog / Digital Transmitters

� Signal Transmission Protocols

� Analog / Digital

� Wired / Wireless

� Device Diagnostics / Data Analysis

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

7

IIoT in Theory

� Many Sensors (Lick and Stick)

� Big Data in the Cloud

� Sensors

� Signal Transmission

� Device Diagnostics / Data Analysis

� Digital Enterprise

� RESULT: Better Decisions Quicker

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

8

IIoT Headwinds

� Viability

� Cost must be reduced by 80-90 percent

� Many sensors require wires for power

� Important parameters are already

measured and/or under control

� Sparse documentation of results

� Measurements are often not simple

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

9

Velocity Profile

Flow

Velocity Profile (distorted)

�A distorted velocity profile can introduce significant errors into the measurement of most flowmeters

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

10

Velocity Profile

� Good velocity profiles can be developed

� Straight run upstream and downstream

� No fittings or valves

� Upstream is usually longer and more important

� Flow conditioner

� Locate control valve downstream of

flowmeter

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

11

180-inch Venturi

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

12

180-inch Venturi Straight Run

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

13

180-inch Venturi Data

Technical Article

� What Do We “Know”? Revelations in

Flowmeter Straight-Run Effects

� Flow Control magazine (2010)� https://www.flowcontrolnetwork.com/what-do-we-know/

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Copperhill and Pointer, Inc., 2004 (All Rights Reserved)

14

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

15

Anecdotal IIoT Examples

� Vortex shedding flowmeter measurement

becomes unstable when pump motor

bearing needs to be replaced

� Flow drops off as heat exchanger plugs

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

16

IIoT Practice

� Limited IIoT adoption

� Flow sensors are relatively expensive

� Not Lick and Stick

� Big Data in the Cloud for viable sensors

� Digital Enterprise trend continues

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

17

IIoT Practice

� Benefits typically cannot be accurately

quantified prior to installation

� Difficult to justify expenditures

� Partial implementation

� RESULT: Better decisions… but not

quite as quickly as initially thought

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

Flow Measurement in an

IIoT Digitized World

Presented by

David W. Spitzer

Spitzer and Boyes, LLC

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