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IAOM SEA BANGKOK

KEY PERFORMANCE INDICATORS

IN FLOUR MILLS

Key Performance Indicators in Flour Mills

Material Usage Variance

The difference between the standard quantity of raw material that should have been

used with the finished products that should have been produced against the raw

material actually used and finished products actually produced

Key Performance Indicators in Flour Mills

Extractions

Total commercial yield: Purchased raw material Vs sold finished products

Technical yield: Dirty wheat scale Vs Mill finished products

Milling yield : B1 scale Vs Mill finished products

B1TECHNICAL

COMMERCIAL

Key Performance Indicators in Flour Mills

FACTORS AFFECTING EXTRACTION

WHEAT

Clean and Sound Wheat

High Extraction rates : High test

Weight + high 1000 Kernel Weight

Average Moisture content of WA

Wheat Grades 8-10%

Key Performance Indicators in Flour Mills

Cleaning Performance : Correct Capacity, Remove impurities ONLY!

FACTORS AFFECTING EXTRACTION

Tempering Performance: Correct and constant Moisture with Correct time

Correct Water Distribution

Key Performance Indicators in Flour Mills

FACTORS AFFECTING EXTRACTION

Grinding Performance : Roller Mills

Sifting Performance

Sifting Performance

Key Performance Indicators in Flour Mills

INFLUENCE OF EXTRACTION ON PROFITABILITY

BREAK EVEN POINT

Key Performance Indicators in Flour Mills

INFLUENCE OF RAW MATERIAL ON PROFITABILITY

Key Performance Indicators in Flour Mills

INFLUENCE OF WATER ON PROFITABILITY

LOSS!!

Key Performance Indicators in Flour Mills

OTHER KPIs

OEE: Overall Equipment Efficiency 85%

OEE= A x P x Q

Availability = Run Time/Planned Production time

Performance = (Ideal Cycle Time x Total production)/Run

Time

Quality = Good Quality Milled/ Total Quantity Milled

Total Quantity Milled in tons

Utilization= Qty Milled / Nominal Capacity ( ideal >85%)

( related to Sales performance)

Key Performance Indicators in Flour Mills

OTHER KPIs: COST CONTROL

IMPROVEMENTS POTENTIALS

FOR A MILLER

THANK YOU

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