industrial services tuv nord malaysia
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TUV Nord Asia Pacific 1TÜV NORD Group
INDUSTRIAL SERVICES PRESENTATION INDUSTRIAL SERVICES PRESENTATION 20112011
TUV NORD (M) SDN. BHD.
TUV Nord Asia Pacific 2TÜV NORD Group
TUV NORD – International business
America• Argentine
• Brazil
• USA
Western Europe• Cyprus• Denmark• Finland• France• Germany• Great Britain• Greece• Italy• Netherlands• Spain• Sweden
Central & Eastern Europe• Bulgaria• Croatia• Czech Republic• Estonia• Georgia• Hungary• Latvia• Lithuania• Poland• Romania• Russia• Slovakia• Turkey• Ukraine• Yugoslavia
Asia• China• Hong-Kong• India• Indonesia• Iran• Korea• Malaysia• Brunei• Pakistan• Philippines• Taiwan• Thailand• Uzbekistan• Vietnam
Middle East• Jordan• Lebanon• Saudi Arabia• Syria• United Arab
EmiratesAfrica• Ghana
• Kenya
• Tanzania
TUV Nord Asia Pacific 3TÜV NORD Group
TUV NORD MALAYSIA – Industrial services overview
Steam boilers,pressure vessels and tank installations
Electrical engineering,machinery and mining
Material testing and quality management systems, product testing
TUV Nord Asia Pacific 4TÜV NORD Group
TUV NORD – Industrial services details
Steam boilers,pressure vessels and tank installations
• Steam boilers• Pressure vessels• Gas pressure vessels
and filling plants forpressurized gases
• Pipelines• Facilities for the storage
and transportation offlammable and non-flammablewater-polluting substances
• Fire protection
TUV Nord Asia Pacific
TUV Nord Asia Pacific 4TÜV NORD Group
TUV Nord Asia Pacific 5TÜV NORD Group
TUV NORD – Industrial services details
Materials technology and quality management systems, product testing
• Non-destructive testing• Material testing and failure
analysis• Manufacturer approvals and
materials assessments• Metal products for use in buildings• Examinations of synthetic materials• Cutting and welding technology• Supervision and inspection of
construction and manufactoring• Noise and vibration technology• Quality management consultancy
5TUV Nord Asia PacificTÜV NORD Group
TUV Nord Asia Pacific 6TÜV NORD Group
TUV NORD – Industrial consulting
Service for Availability and Reliability of Industrial Facilities broken down into:
• Plant layout• Component construction• Component production• Plant erection and start-up• Operation and maintenance• Availability, Safety and
Maintenance (ASM)• Tear-down and total life cycle
reports• Decommissioning and teardown
6TUV Nord Asia PacificTÜV NORD Group
TUV Nord Asia Pacific 7TÜV NORD Group
Product - Operation & Maintenance
Scope of Services:•• In service inspections for power plants, chemicaland petrochemical plants, steel plants and steelmills, pipelines and piping systems
• life time estimation• corrosion detection• evaluation of safety concepts, optimization • safety and hazop studies, evaluation ofsafety systems
• evaluation of measure and control systems,pressure relieve systems
• Energy-related investigations in the field ofacceptance and performance tests on installationsand machinery in plants for public and industrial use
• Damage investigations• Evaluation of the process-related design of technicalinstallations
TUV Nord Asia Pacific 8TÜV NORD Group
Product - Design
Scope of Services:• Pressure equipment• commercial design software DIMy, developed by
TÜV NORD• design approval acc. to PED, AD, ASME, BS, etc.• remnant life determination
• Machinery• optimization by finite elements• fatigue assessment acc. to Eurocode, IIW, FKM
• Steel structures and cranes• design approval acc. to DIN, DAST, Eurocode• fatigue assessment acc. to Eurocode, IIW, FEM• remnant life determination
TUV Nord Asia Pacific 9TÜV NORD Group
Product - Risk Based Inspection (RBI)
Our RBI method is based on an in-depth evaluation of the risk of loss of integrity of confinements (RBI analysis) and an integration of RBI inspection measures into the inspection plans of the plant (RBI application).Our RBI follows procedures defined by TISCHUK or SHELL Global Solutions and used for oil & gas as well as chemical plants and other industrial plants.However, other specific procedures are followed if defined by the client.Our approach is based on a strong co-operation between the plant personnel and TUV experts. The process, which we follow is what we call a guided expert judgement, which is based on operational experience as well as a sound basis for the evaluation of possible degradation mechanisms. The RBI process is backed by appropriate software tools.
TUV Nord Asia Pacific 10TÜV NORD Group
Purpose:
•Determination of actual life time
•Increase of plant safety
•Enhancement of plant availability
•Modernization instead of erection of a new plant
Product - Remaining Life Time Assessment
TUV Nord Asia Pacific 11TÜV NORD Group
Product - Remaining Life Time Assessment
Phases:
A: Determination of the condition of the plant
• Examination of documentation
• Calculation of exhaustion
• Tests at site
B: Assessment of the plant condition
• Status report
C: Recommendations for continuance
of operation
• Extension of service life
• Increased availability
• Improved economic efficiency
TUV Nord Asia Pacific 12TÜV NORD Group
Product - Fairground Rides
Scope of Services:•• Design approval; review of design documents• Production control; welding inspection, factory and
material certificates• Shop inspection; inspection of manufacturing process• Shipment control; inspection of completeness and properpacking
• Acceptance tests; initial tests including trial run with specificload conditions, test of all safety systems, safety features
• In service inspections; re-inspection after prescribed timeperiods, non-destructive testing
• Accident investigations; assistance for authorities,prevention of similar events
TUV Nord Asia Pacific 13TÜV NORD Group
Why are our services necessary for you?
Preventive MaintenancePreventive Maintenance
10 $ design review100 $ manufacturing
1,000 $ quality control10,000 $ commissioning
100,000 $ scheduled>1,000,000 $ unscheduled
TUV Nord Asia Pacific 14TÜV NORD Group
Why are our services necessary for you?
Such events should not happen to your plant!
TUV Nord Asia Pacific 15TÜV NORD Group
Which components do need our services?
•High stressed
•High temperature
•Natural aging (erosion,corrosion,cavitations,abrasion…)
•Additional loads
•Safety related
TUV Nord Asia Pacific 16TÜV NORD Group
References:
Sarawak Shell Berhad, Sabah Shell Petroleum Co. Ltd., Petronas CarigaliSdn.Bhd., Nippon Oil Exploration, Murphy Oil, Miri, Malaysia
Periodical investigation of statutory equipment on- and off-shore since 1994
Your partner in the world of technology
TUV Nord Asia Pacific 17TÜV NORD Group
Your partner in the world of technology
References:
Petronas Carigali / Premier Oil Myanmar, Myanmar
Base line inspection of pressure equipment on train 2, Yetagun Gas Platform B, 2004
TUV Nord Asia Pacific 18TÜV NORD Group
Your partner in the world of technology
References:
Kapar Energy Ventures Sdn. Bhd., Malaysia
Periodical Inspection and Condition assessment of Boilers from 2004 -current
TUV Nord Asia Pacific 19TÜV NORD Group
Your partner in the world of technology
References:
Jimah Energy Ventures Sdn. Bhd., Malaysia
- 0 hour inspection of Unit 2 2008
- 1 Cycle RBI Inspection of Unit 2 2010
TUV Nord Asia Pacific 20TÜV NORD Group
Your partner in the world of technology
References:
Kuala Langat Power Plant, Malaysia
Condition assessment of HRSG 2006
TUV Nord Asia Pacific 21TÜV NORD Group
Your partner in the world of technology
References:
Lumut Power Plant, Malaysia
Condition assessment of HRSG 2004 - current
TUV Nord Asia Pacific 22TÜV NORD Group
Your partner in the world of technology
References:
Prai Power Plant, Malaysia
Condition assessment of HRSG 2004 - current
TUV Nord Asia Pacific 23TÜV NORD Group
Your partner in the world of technology
References:
Petronas Gas Berhad, Malaysia
Failure investigation on economisertubes and consultancy on boiler water treatment, 2002
TUV Nord Asia Pacific 24TÜV NORD Group
Your partner in the world of technology
References:
TÜV NORD Malaysia has more than 20 years experience with pipe stress analysis as well as on transient fluid flow analysis for a broad range of applications. Our huge relevant work experience is based on calculations performed for electric power plants, flare gas systems, ship loading lines and water, gas and commercial oil pipelines.
TUV Nord Asia Pacific 25TÜV NORD Group
Looking forward to provide quality
services to your company!
Thank youfor paying attention !
TÜV NORD Group
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