industry 4.0 and its technological needs

Simplifiez-vousl’innovation

Industry 4.0 and its technological needs

NovaSyst A market in evolution

Industry 4.0 Beyond the hype

Strategy and Industry 4.0

Outline

3

NovaSyst – Who we are

Technological solutions developers

We simplify innovation

We provide efficient technological solutions to complex challenges in the

industrial, defence and aerospace sectors.

Defence

Who we work for

Spatial

Industrial

6

A market in evolution

Manufacturing and distribution are now commodities

Technology is easy to copy

New entrants from unforeseen markets

More choices than ever

This is so one month ago!

Tougher than ever to do business

It feels like we’re at a breaking point…

How can my company build a lasting competitive advantage?

Industry 4.0 just might have the answer…

11

Industry 4.0

Image extracted from www.accenture.com

The 4th industrial revolution

Connecting people, businesses and things to integrate the virtual and physical worlds

Asset optimization

Facility optimization

Fleet optimization

Network optimization

The capabilities of machines are not being fully realized. The inefficiencies that persist are now much greater at the system level, rather than at the individual machine level. Complexity has outstripped the ability of human operators to identify and reduce these inefficiencies.

- GE

PwC, Industry 4.0 -Opportunities and Challenges of

the Industrial Internet

The industrial internet creates better productivity and resource efficiency - an

18% increase in efficiency within 5 years.

Source: McKinsey&Company, The Internet of Things: Mapping the value beyond the hype, June 2015

Operations optimization

Predictive maintenance

Inventory optimization

Health and safety

Human productivity(augmented reality)

Human productivity(monitoring)

Human productivity(organization redesign)

633-1,766G$

240-627G$

98-342G$

65-226G$

30-60G$

22-50G$

17-50G$

5-12.5% cost reduction

10-40% cost savings

Source: McKinsey Global Institute analysis

10-25% savings

10% productivity improvement

5% productivity gain

3-4% productivity gain

Potential value gain

Potential economic impact(annually)

Application

20-50% cost reduction

125 employees

High-precision machine shop

Developed their own advanced decision automation system

Quebec City

2-3XIncrease in machine efficiency

Smart, connected machines

Analytics

New markets

Differentiation factor

Information distribution

Employees

35M$

375Investment in factory modernization

New Brunswick

50%Reduction in the brewery’s labor expenditures

Smart machines Big Data

Improved quality Increased throughput Process optimization Reduced costs

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Industry 4.0 – Beyond the hype

April 2015

Smart, connected machines

Industrial data systems

Extraction and storage of proprietary machine data stream

Intelligence flows back into machines

Physical and human networks

Data sharing with the right people and machines

Big Data analytics

Machine-based algorithms and data analysis

Remote and centralized data visualization Image adapted from GE

Secure, cloud-based network

What are smart, connected machines?

Mechanical and electrical parts

Sensors Microprocessors Data storage Controls Software Embedded OS

Wired or wireless connection

Physical components

Smart components

Connectivity components

04 Autonomy(advanced automation)

Monitor fleet instead of individual units Autonomous adaptation to situations and users’ preferences Reduce the need for operators Improve safety in dangerous environments

03 Optimization

Dramatically improve output, utilization, and efficiency Minimize unplanned downtime (condition-based monitoring) Simplify maintenance and minimize maintenance costs (predictive

diagnostics, service, and repair) Longer-lived physical assets

01

Capabilities of smart, connected systems

Obtain information on the system and its usage Shorten reaction time Lower reject rate

02 Control Real-time adaptation to changing conditions Customization of machine performance Remote control

Monitoring

Smart robots

Why you should care

Maturity level

General purpose manipulators Sensors Embedded industrial computers

Reduce reconfiguration time and cost Task adaptability (hardware standardization through

software-based customization) Safe interaction with humans

Image curtesy of ABB

Smart robotsMaturity level

General purpose manipulators Sensors Embedded industrial computers

Image curtesy of ABB

Environmental perception New “smart” sensors and multi-sensors data fusion Closing the bridge with the ERP Integrated predictive maintenance Increased speed and weight capacity for collaborative

robots Automated decision making in collaboration with other

parts of the manufacturing chain

Technological gap

Artificial intelligence

Autonomous image and language recognition Machine learning Autonomous decision making

Increase quality and production consistency Lower workforce cost A machine is never tired, never gets bored, never gets

sick If you taught it to one machine, you’ve taught it to all of

them

Why you should care

Maturity level

Artificial intelligence

Autonomous image and language recognition Machine learning Autonomous decision making

Maturity level

Technological gap

Interpretation of unstructured information Self optimization Task adaptability

Cloud computing

Delocalized data storage and processing

You’re not a data center… let other people invest in this rapidly changing technology

Resource elasticity Data security Facilitates data access and sharing from everywhere

Why you should care

Maturity level

Big Data analytics

Data… a lot of it… from a lot of sources Advanced and predictive analytics

Extracting information from a complexity that human brains can’t deal with

Take better decisions Learn more about your customers, your providers and

your business in general

Why you should care

Maturity level

Big Data analytics

Data… a lot of it… from a lot of sources Advanced and predictive analytics

Maturity level

Standardization of inputs Database creation simplification and cost reduction Smart, simple and cheap data analysis capabilities Automated decision making

Technological gap

Human-machine interface

Human-machine collaboration interfaces Natural control Movement tracking Natural language control Industrial control system (ICS)

Take faster and smarter decisions (supported by advanced processing algorithms)

The future of automation is in human-machine collaboration: they’ll do the hard stuff… we’ll do the complicated stuff

Will make smart robots and AI usable by everybody

Why you should care

Maturity level

Human-machine interface

Human-machine collaboration interfaces Natural control Movement tracking Natural language control Industrial control system (ICS)

Maturity level

Technological gap

Brilliantly simplified and easily customizable reporting tools

Human-machine interface safety Natural and predictive collaboration Virtual and augmented reality Machines learning from humans and humans learning

from machines The extended human

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Strategy and Industry 4.0

We’ll do business differently

Information database : a growing differentiation factor

Get to know your customers personally and create value for them

Extend the value-capture opportunities

Increases the exit cost for customers and partners

Change fast… and with confidence

Improve scalability of operations

A lasting competitive advantage

Go from manufacturing to smart manufacturing

Alexandre VallièresVice-president

T: 418 653-8192alexandre.vallieres@novasyst.com

Start paying attention Awesome value creation opportunities Source of sustainable competitive advantage