industry 4.0 and its technological needs
TRANSCRIPT
Simplifiez-vousl’innovation
Industry 4.0 and its technological needs
NovaSyst A market in evolution
Industry 4.0 Beyond the hype
Strategy and Industry 4.0
Outline
3
NovaSyst – Who we are
Technological solutions developers
We simplify innovation
We provide efficient technological solutions to complex challenges in the
industrial, defence and aerospace sectors.
Defence
Who we work for
Spatial
Industrial
6
A market in evolution
Manufacturing and distribution are now commodities
Technology is easy to copy
New entrants from unforeseen markets
More choices than ever
This is so one month ago!
Tougher than ever to do business
It feels like we’re at a breaking point…
How can my company build a lasting competitive advantage?
Industry 4.0 just might have the answer…
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Industry 4.0
Image extracted from www.accenture.com
The 4th industrial revolution
Connecting people, businesses and things to integrate the virtual and physical worlds
Asset optimization
Facility optimization
Fleet optimization
Network optimization
The capabilities of machines are not being fully realized. The inefficiencies that persist are now much greater at the system level, rather than at the individual machine level. Complexity has outstripped the ability of human operators to identify and reduce these inefficiencies.
- GE
PwC, Industry 4.0 -Opportunities and Challenges of
the Industrial Internet
The industrial internet creates better productivity and resource efficiency - an
18% increase in efficiency within 5 years.
Source: McKinsey&Company, The Internet of Things: Mapping the value beyond the hype, June 2015
Operations optimization
Predictive maintenance
Inventory optimization
Health and safety
Human productivity(augmented reality)
Human productivity(monitoring)
Human productivity(organization redesign)
633-1,766G$
240-627G$
98-342G$
65-226G$
30-60G$
22-50G$
17-50G$
5-12.5% cost reduction
10-40% cost savings
Source: McKinsey Global Institute analysis
10-25% savings
10% productivity improvement
5% productivity gain
3-4% productivity gain
Potential value gain
Potential economic impact(annually)
Application
20-50% cost reduction
125 employees
High-precision machine shop
Developed their own advanced decision automation system
Quebec City
2-3XIncrease in machine efficiency
Smart, connected machines
Analytics
New markets
Differentiation factor
Information distribution
Employees
35M$
375Investment in factory modernization
New Brunswick
50%Reduction in the brewery’s labor expenditures
Smart machines Big Data
Improved quality Increased throughput Process optimization Reduced costs
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Industry 4.0 – Beyond the hype
April 2015
Smart, connected machines
Industrial data systems
Extraction and storage of proprietary machine data stream
Intelligence flows back into machines
Physical and human networks
Data sharing with the right people and machines
Big Data analytics
Machine-based algorithms and data analysis
Remote and centralized data visualization Image adapted from GE
Secure, cloud-based network
What are smart, connected machines?
Mechanical and electrical parts
Sensors Microprocessors Data storage Controls Software Embedded OS
Wired or wireless connection
Physical components
Smart components
Connectivity components
04 Autonomy(advanced automation)
Monitor fleet instead of individual units Autonomous adaptation to situations and users’ preferences Reduce the need for operators Improve safety in dangerous environments
03 Optimization
Dramatically improve output, utilization, and efficiency Minimize unplanned downtime (condition-based monitoring) Simplify maintenance and minimize maintenance costs (predictive
diagnostics, service, and repair) Longer-lived physical assets
01
Capabilities of smart, connected systems
Obtain information on the system and its usage Shorten reaction time Lower reject rate
02 Control Real-time adaptation to changing conditions Customization of machine performance Remote control
Monitoring
Smart robots
Why you should care
Maturity level
General purpose manipulators Sensors Embedded industrial computers
Reduce reconfiguration time and cost Task adaptability (hardware standardization through
software-based customization) Safe interaction with humans
Image curtesy of ABB
Smart robotsMaturity level
General purpose manipulators Sensors Embedded industrial computers
Image curtesy of ABB
Environmental perception New “smart” sensors and multi-sensors data fusion Closing the bridge with the ERP Integrated predictive maintenance Increased speed and weight capacity for collaborative
robots Automated decision making in collaboration with other
parts of the manufacturing chain
Technological gap
Artificial intelligence
Autonomous image and language recognition Machine learning Autonomous decision making
Increase quality and production consistency Lower workforce cost A machine is never tired, never gets bored, never gets
sick If you taught it to one machine, you’ve taught it to all of
them
Why you should care
Maturity level
Artificial intelligence
Autonomous image and language recognition Machine learning Autonomous decision making
Maturity level
Technological gap
Interpretation of unstructured information Self optimization Task adaptability
Cloud computing
Delocalized data storage and processing
You’re not a data center… let other people invest in this rapidly changing technology
Resource elasticity Data security Facilitates data access and sharing from everywhere
Why you should care
Maturity level
Big Data analytics
Data… a lot of it… from a lot of sources Advanced and predictive analytics
Extracting information from a complexity that human brains can’t deal with
Take better decisions Learn more about your customers, your providers and
your business in general
Why you should care
Maturity level
Big Data analytics
Data… a lot of it… from a lot of sources Advanced and predictive analytics
Maturity level
Standardization of inputs Database creation simplification and cost reduction Smart, simple and cheap data analysis capabilities Automated decision making
Technological gap
Human-machine interface
Human-machine collaboration interfaces Natural control Movement tracking Natural language control Industrial control system (ICS)
Take faster and smarter decisions (supported by advanced processing algorithms)
The future of automation is in human-machine collaboration: they’ll do the hard stuff… we’ll do the complicated stuff
Will make smart robots and AI usable by everybody
Why you should care
Maturity level
Human-machine interface
Human-machine collaboration interfaces Natural control Movement tracking Natural language control Industrial control system (ICS)
Maturity level
Technological gap
Brilliantly simplified and easily customizable reporting tools
Human-machine interface safety Natural and predictive collaboration Virtual and augmented reality Machines learning from humans and humans learning
from machines The extended human
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Strategy and Industry 4.0
We’ll do business differently
Information database : a growing differentiation factor
Get to know your customers personally and create value for them
Extend the value-capture opportunities
Increases the exit cost for customers and partners
Change fast… and with confidence
Improve scalability of operations
A lasting competitive advantage
Go from manufacturing to smart manufacturing
Alexandre VallièresVice-president
T: 418 [email protected]
Start paying attention Awesome value creation opportunities Source of sustainable competitive advantage