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REV. DATE DESCRIPTION BY APP.
DES. DRN. DATE CHKD. APP.
1 5 0 , 0 0 0 MTPA PVC PLANT
KERTI H, TERENGGANU
MALAYS IA
INEOS Te ch n olog ie sCO MPANY CO NFI DENTI AL
TITLE:
PROJECT No. DRAWING No. REVISION
CLIENT No. S CALE:
REV. DATE DESCRIPTION BY APP.
DES. DRN. DATE CHKD. APP.
1 5 0 , 0 0 0 MTPA PVC PLANT
KERTI H, TERENGGANU
MALAYS IA
INEOS Te ch n olog ie sCO MPANY CO NFI DENTI AL
TITLE:
PROJECT No. DRAWING No. REVISION
CLIENT No. S CALE:
REV. DATE DESCRIPTION BY APP.
DES. DRN. DATE CHKD. APP.
1 5 0 , 0 0 0 MTPA PVC PLANT
KERTI H, TERENGGANU
MALAYS IA
INEOS Te ch n olog ie sCO MPANY CO NFI DENTI AL
TITLE:
PROJECT No. DRAWING No. REVISION
CLIENT No. S CALE:
REV. DATE DESCRIPTION BY APP.
DES. DRN. DATE CHKD. APP.
1 5 0 , 0 0 0 MTPA PVC PLANT
KERTI H, TERENGGANU
MALAYS IA
INEOS Te ch n olog ie sCO MPANY CO NFI DENTI AL
TITLE:
PROJECT No. DRAWING No. REVISION
CLIENT No. S CALE:
REV. DATE DESCRIPTION BY APP.
DES. DRN. DATE CHKD. APP.
1 5 0 , 0 0 0 MTPA PVC PLANT
KERTI H, TERENGGANU
MALAYS IA
INEOS Te ch n olog ie sCO MPANY CO NFI DENTI AL
TITLE:
PROJECT No. DRAWING No. REVISION
CLIENT No. S CALE:
CONSULTING ENGINEERS LIMITED
MUMBAI
CONSULTING ENGINEERS LIMITED
MUMBAI
CONSULTING ENGINEERS LIMITED
MUMBAI
CONSULTING ENGINEERS LIMITED
MUMBAI
MAN POWER REQUIREMENT CHART
ESTIMATED MAN POWER REQUIREMENT
S.No.Particulars Nos.
A Factory Workforce
Project Manager/ AGM 1
General Manager Plant (next promotion- V 1
Civil Engineer (Manager Civil) 1
Mechnical Engineers (Manager maintenance) 1
Mechnical Engineers (Asst. Manager maintenance) 1
Mechanical Engineers 2
Electrical Engineer (Manager Electricals) 1
Electrical Engineers 2
Process /Chemical Engineer (Manager- Process) 1
Process /Chemical Engineers 3
Manager Instrumentation 1
Instrumentation Engineers 3
Plant Operators 6
Manager Safety 1
Manager Quality Assurance 1
Manager Laboratory 1
Laboratory Analysts 4
Total 25
B Administrative
Chief Excecutive Officer 1
Chief Marketing manager 1
Deputy Marketing manager 1
Marketing Executives/ Product Executives 4
Manager Logistic 1
Manager Purchase 1
Manager HR 1
Accountant 1
Executives including Stores Incharge 3
Total 14
C Labour
Skilled Workers 10
Unskilled Workers 10
Watch Men 4
Total 24
Total 63
PAST PERFORMANCE DATA OFEXISTING PVC PLANT
Pengeluaran
di sebenar
JAN - JUNJAN
31
31
0
0
0
2012FEB
28
28
3
0
3
MAR
31
31
APR
30
30
0
0
0
MAY
31
31
1
0
1
JUN
30
30
1
0
1
Report
Stream Days External
Shutdown Unplanned
Shutdown
TOTALSHUTDOWN
22
0
22
/
Nos. of batches forR301A
Nos. of batches for R301B
Nos. of batches for R301C
Nos. of batches for R301D
TOTAL Nos. OFBATCHES
98
103
101
89
39
1
83
80
83
83
32
9
30
30
32
27
119
55
95
82
95
32
7
60
85
71
87
30
3
98
96
97
97
388
11288
0
1263.6
30.4
12.22
30.12
0
45
12521.20
12596.60
3707
0
1006.2
42.74
0
27.26
0
16
4670.46
4729.20
10617.00
0.00
2286.40
37.04
0.00
0.00
0.00
43.00
12866.36
12946.40
10322
0
1488.5
32.05
0.00
22
0
41
11778.45
11851.50
14670
0
749.4
30.5
37
0
4
59
25 Kg BAG
1 MT BAG
650kG BAG
f/SWEEP
OVERSIZE
W /RESIN
LUMPS
EXTRA WEIGHT
TOTALOVERALL
NET
PRODUCTION
13203
0
1825.2
35.7
0.00
171.65
0
53
14992.50
15081.20
-~'
15388.90
15478.40
/1.0296
0.0026
0.0000
0.0651
0.0000
0.4496
0.1881
0.3668
0.1307
0.8775
0.7297
0.2766
0.0101
0.0034
1.0087
0.0025
0.0000
0.0902
0.0000
0.4422
0.1812
0.3162
0.1257
1.0028
0.6299
0.4099
0.0002
0.0001
1.0085
0.0029
0.0000
0.0102
0.0000
0.4002
0.1775
0.3961
0.1534
0.9918
2.0011
0.3534
0.0000
0.0000
1.0032
0.0023
0.0000
0.0800
0.0000
0.4700
0.2000
0.7100
0.1300
0.8600
O.G500
0.2600
0.0100
0.0000
1.0177
0.0026
0.0000
0.1038
0.0000
0.4157
0.1762
0.8925
0.1247
0.8679
0.5354
0.2780
0.0128
0.0021
1.0175
0.0026
0.0000
0.1061
0.0000
0.4373
0.1668
0.7490
0.1887
0.8812
0.4489
0.2932
0.0099
0.0016
VCM
ANTI FOAM
AMS
BUFFER
LUPEROX
CAT-C
CAT-D
- INITIATOR
CAUSTIC - 48.5%
EVICAS
GRANA
GRAN B
STABILISER
SOLVENT
TOPANOL (Anti Oxidant)
.
..,,.-
0.3345
0.32S2
3.7937
0.0171
0.0007
1.3357
0.7887
/ELECTRICITY
IP STEAM
DEMINWATER
NITROGEN
NITROGEN CYLINDER
WATER (JBA)L-J. t{)().f~r Y-i'I''!
c:f~
FUEL GAS (PGB)
0.2060
0.3087
2.9738
0.0085
0.0004
0.8192
0.7783
0.2079
0.2697
2.8494
0.0073
0.0005
0.8011
0.5909
0.2300
0.3000
3.0300
0.0100
0.0000
1.7700
0.6800
0.2280
0.2670
0.8750
0.0130
0.0010
1.1140
0.6750
0.1950
0.2465
2.77S3
0.0086
0.0005
0.7601
0.7216
'/
·
AEC3157 (Corroson Inhabiter)
DN2250A (Dianodic* Ill Cooling Water Treatment)
SPECTRUX NXllOl {Non-phosphotic CaC03
inhibitor)
0.0355
0.0518
0.0034
0.0037
0.1345
0.0412
0.0148
0.0038
0.004
0.0768
0.1244
0.0363
0.0121
0.0121
0.484
0.04
0.02
0
0
0.08
0.045
0.021
0.005
0.005
0.085
0.0351
0.0177
0.0033
0.0034
0.1492
SPECTRUX BD1500 (WATER-BASED
SODIUM HYPOCHLORITE
DEPOSIT CONTROLAGENT-
GE)
25KG BAGS (3 PLY)
25 KG BAGS {PP LAMINATED)
PALLETE (25 KGS)
PALLETE (25 KGSFUMIGATED)
PALLETE (25 KGSRECYCLE)
BOTTOM SHEET
TOP SHEET
STRETCH WRAP
PALLETE STAPLES
THREAD - 6PLY
THREAD - 12PLY
FILLER CORD
CREPE TAPE
INK
DRYER BAG
0.0000
38.5160
0.3360
0.0000
0.3640
0.0030
0.0020
0.0430
1.4200
0.0050
0.0140
0.0110
0.0390
0.0090
0.0000
0.0000
34.8793
0.3032
0.0000
0.3240
0.0027
0.0017
0.0550
1.3876
0.0048
0.0096
0.0045
0.0319
0.0087
0.0000
0.0000
37.5135
0.4620
0.0000
0.2200
0.0041
0.0027
0.0874
1.4354
0.0058
0.0109
0.0104
0.0341
0.0090
0.0000
0.0000
34.9000
0.2400
0.0200
0.3800
0.0000
0.0000
0.0400
1.3500
0.0000
0.0100
0.0100
0.0300
0.0100
0.0000
0.0000
34.1020
0.5680
0.0000
0.0730
0.0030
0.0010
0.0480
1.4100
0.0050
0.0120
0.0130
0.0350
0.0090
0.0000
0.0000
38.7520
0.4260
0.0000
0.2790
0.0010
0.0010
0.0150
1.5430
0.0060
0.0110
0.0100
0.0330
0.0100
0.0000
650KG JUMBO BAGS
0.197
0.053
0
0.045
0.179
0.067
0
0.009
0.38
0.144
0
0.043
0.29
0.09
0.03
0.03
0.207
0.024
0
0.079
0.085
0.03
0
0.013
VCM ·SB Petronas
PALLETE (JUMBO)
PALLETE (JUMBO)
FUMIGATED PALLETE
(JUMBO) RECYCLE
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