innovation and potential of microbusiness by microbrewing, … · 2018. 8. 3. · • rinse for...
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Innovation and potential ofmicrobusiness
by microbrewing, micromalting andmicrodistilling
KASPARSCHULZBrauereimaschienenfabrik&Apparatebauanstalte.K.
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Speaker:Jörg Binkert, graduate brewmaster, born 1970, Bavaria, Germanyapprenticeship for brewer and maltster, Felsenbräu Thalmannsfeldstudies for graduate Brewmaster in Weihenstephan 1993-95technical assistant Bavaria Brewery, NL- Lieshouttechnical director, Neumarkter Lammsbräutechnical manager Kaspar Schulz, BambergR&D director Huppmann AG, KitzingenR&D director Kaspar Schulz, Bamberg
The oldest manufacturer of brewing equipment in the world
Since 1677
The oldest running brewhouse from 1844
source:Derbayerische Bierbrauer fromtheyear1929From1921
Tradition and innovation from Bamberg
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
The story of success since 1677
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Bamberg – the capital of beer
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
At home in the world
Worldwidecustomers:
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Microbusiness is a global player ?
Uniqueness
local resonsibility Sustainability
RegionalityRelaibility
Flexibility
Direct relationship to customer
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Microbusiness
Regional economíc cycles
Regional aspects are coming up again:
Ø Regional products stimulates and inspires emotionsØ Regional products create a relationship and pride for the
regionØ Consumer expect authentic regional raw materials and are
willing to pay for itØ Regional products can have reliabilityTodaystillcombined: • Brewery/Distillery and agriculture/ farming
• Brewery/Distillery and maltery• Agriculture and maltery
à Foodandbeveragesarehandinhandwithmicrobusiness
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Uniqueness
KASPARSCHULZBrauereimaschienenfabrik&Apparatebauanstalte.K.
- Creating unique products,which only can be found at this company
- Highand flexibleproduct range („product ofthe month“)
- Involving customer inthe openproduction
- Creating Production events (e.g.show brewing)
The harmony
KASPARSCHULZBrauereimaschienenfabrik&Apparatebauanstalte.K.
Brewing
Malting
Distilling
Malt the basic
Maltster Brewer Miller
Farmer Distiller BakerKASPARSCHULZ
Brauereimaschienenfabrik &Apparatebauanstalte.K.
Quickness + Flexibility
- Identifying new trends- Adapting customer interests- Creating new trends- Experimentalbatches- Changing product range
Direct relationship to customer
Ø events:brewer/distiller/maltster meetsthecustomerØ explanationoftheproductionprocessØ“entertainment”forthecustomerØCustomerappreciatesthebenefitoftheproductØTransparentproduction
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Reliability
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
- Traceability- Transparentproduction- Monitoringthe supply chain(Farmer-Maltster-Brewer-Distiller=one business,the key benefit for the customer)
Annual capacity/ batch size in mt
*calculatedwith50weeksofproductioninoneyear
Steeping vessel
• Conicalfunnelsteepingvessel• Automatedremovaloffloatingbarley• Mixingandwashingbyre-circulation• 2possibilitiesofpneumaticmixingandventilation
• CO2suction• Excellenthygienicconditions• Closedvesselwithhood• Automaticcleaningwithsprayballs
Steeping vessel
• Dustfree fillingwithbarley(closedvessel)• Dispersionplateforadditionalwashingeffectandmixing
• Rinseforautomaticremovaloffloatingbarley
Steeping vessel
• Aerationandmixingwhilewetsteepingwithconebasketandcentralcirculatingpipe
• CO2 suctionfromthebottomwhiledrysteepingwithfan
Transfer to germination-kilning-drum
• Transferwithspecialpumpandscrewconveyer withthewaterofthelastwetsteepingbyrecyclingthewater
• Conewithhighdischargeangleenablesself-emptying• Automaticsprayingoutofsteepingvesselwithsprayballs
Germination-Kilning-Drum
Germination-Kilning-Drum
Germination: Aeration and cooling
• Automaticdockingonandoffofairchannels• Exactregulationoffreshandcirculatingairvolumeaccordingtoparametersofoperator
• Intelligentenergy-savingmodeforusingthecoldoutsideairinwinter• Airhumidificationsystem
Germination: Rotation and mixing
• Automaticmixingbysomerotationsofthedrum• Gentletreatmentofrawmaterialwithnoadditionalinstallations• Numberoftimebetweenrotationsdependsonstep(day)ofgermination• Automaticover-rotationandrotationbackforaflatsurfaceofgreenmalt• Sprayingpossiblewhilerotationà Bestdispersionofwater• Transportofgreenmaltnotnecessary(gentletreatment)
Withering and kilning
• Indirectairheaterwithgas-poweredburner(naturalorliquidgas)• Exactregulationoffreshandcirculatingairvolumeaccordingtoparametersofoperator
• Kilningtemperaturesupto130°C(266°F)• Glass-tubeheatexchangerensuresheatrecoveryandsavesenergy
Transport of malt out of drum
• Transportofmaltwithscrewtomaltbin• Completeautomaticemptyingofdrum• Remainingrootletsanddurstarewashedoutwiththewaterofthenextbatch
Automatic system
Ø Clearlystructuredvisualizationofcomponents,measurementsandcontrolelements
Expansion
• Easyexpansionupto3Germination-Kilning-Drums• Possibilitytoproduce3batchesinoneweek• Useofexistingequipmentforall3drums:
Ø SteepingvesselØ KilningfanØ AirheaterØ Glass-tubeheatexchanger
Pictures & business models
1x10to SCHULZmalting plantbefore expansionMASTRIBIRRAIUMBRICOOP.ARL.(Italy)
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Pictures & business models
2x10to SCHULZmalting plantafterexpansionMASTRIBIRRAIUMBRICOOP.ARL.(Italy)
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Pictures & business models
2x10to SCHULZmalting plantand 70hlbrew houseMASTRIBIRRAIUMBRICOOP.ARL.(Italy)
Pictures & business models
1x5to SCHULZmalting plantCercledesAgriculteursdeGenève (Switzerland)
Pictures & business models
1x5to SCHULZmalting plantWarbro Kvarn AB(Sweden)
Pictures & business models
1x10to SCHULZmalting plant(expandable)RootShoot Malting (USA)
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Pictures & business models
6x10to SCHULZmalting plant1886MaltHouse(USA)
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Pictures & business models
3x10to SCHULZmalting plantWestBranch Malts (USA)
Pictures & business models
6x10to SCHULZmalting plant1886MaltHouse(USA)
Products
Seamlessintegrationintovariousproductioncyclesofallmalt-processingindustries.
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
From Brewpub to Craft Beer
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
From traditional to vanguard
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Beer from here!
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Changing market
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
From ancient time to nowadays
actualpartnership
KASPARSCHULZBrauereimaschienenfabrik&Apparatebauanstalte.K.
KASPARSCHULZBrauereimaschienenfabrik&Apparatebauanstalte.K.
KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.
Microbusiness is a global player!
Pilot plant
• InstalledatKlostermalz WirthGmbHinErlangen(Germany)• Runningsince2013• NowinKulmbach atIREKS
Existing plants and projects
Existing plants and projects
Thank you for your attention.
www.schulz-craftmalting.de
www.kaspar-schulz.de
www.facebook.com/Schulz1677
www.instagram.com/kasparschulz/
KASPAR SCHULZBrauereimaschinenfabrik & Apparatebauanstalt GmbHKaspar-Schulz-Str.1 96052 Bamberg, Germany
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