intelligent power solutions presented by mike drescher
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Intelligent Power Solutions
Presented by Mike Drescher
Smart Water for Smart Cities Smart Water for Smart Cities WorkshopWorkshop2:00pm Tuesday May 20, 20142:00pm Tuesday May 20, 2014
Intelligent Power Solutions
What are Intelligent Power Solutions?
Why is this important to Me?
What are the advantages?
How do we accomplish this?
Motor Control Centers Switch Gear
Intelligent Power Solutions
TODAY “My Power Distribution System does it’s job to deliver Safe Power throughout my facilities and
processes.”
“I require all installations of Switch Gear to include a main metering section so I can see the power
usage and also use the meter to examine additional information if there is a cause to troubleshoot. They should be capable of being networked, but we never hooked them up.”
Intelligent Power Solutions
Today “Everything in my MCC is wired back to the PLC to run my processes. Except the Powerlogic power
meter. We
run our plant and pumps based on the PLC program. I do not know if effeciency or overall asset utilization are
concerns for how the program is setup, besides how would we measure the requirements of the individual loads without adding a whole bunch of additional equipment and cost?”
Schneider Electric – PowerPact with Micrologic Power Communication 5
PowerPactTM with MicrologicTM in Model 6 LVMCC
1. Process AvailabilityBenefits of the :● Complete Protection
Intelligent components provide advanced diagnostics
● Advanced MonitorKnow Why, When and How often, not just What
● Informed ControlAutomate decisions for critical processes, increase quality
● Predictive Maintenance (Tesys T)Asset management strategy - repair focused to reliability focused
● Know that your people and processes are always productive and safe.
Intelligent Power Systems Deliver
Schneider Electric – PowerPact with Micrologic Power Communication 6
PowerPactTM with MicrologicTM in Model 6 LVMCC
2. Equipment FlexibilitySimple reliable pieces make complex productive systems
● Complete Offer
Power distribution, power monitoring, motor control, automation
● Incorporated FunctionalityFewer components, less wiring, more compact,
less maintenance Common Devices with Expanded Capabilities and Functionality.
● Software AdvantageHardware trade-off
● Enterprise IntegrationCommissioning, Automation, SCADA
Intelligent Power Systems Deliver
Schneider Electric – PowerPact with Micrologic Power Communication 7
PowerPactTM with MicrologicTM in Model 6 LVMCC
3. Energy Management
Make the most of your Energy.
● Energy Efficiency (passive) versus Energy Management (active)
● Reporting ComplianceLegislation, Tax, Reporting, Rebates, Incentives,
Social Pressure
● Device-Level MeteringLine, Process, Batch, Customer level information
● Power QualityMotor Optimization - PF, Over/Under voltage, Over/Under load,
Phase imbalance
Intelligent Power Systems Deliver
Schneider Electric – PowerPact with Micrologic Power Communication 8
PowerPactTM with MicrologicTM in Model 6 LVMCC
4. Remote OperationMonitor and control your system safely and efficiently anywhere.
● Electrical SafetySeparation of people and equipment
● Operational Efficiency Simplify large complex process with concentrated information
● Isolation AccessibilityEquipment location versus resource locations
● Security
Control access to your system
Intelligent Power Systems Deliver
Schneider Electric – PowerPact with Micrologic Power Communication 9
PowerPactTM with MicrologicTM in Model 6 LVMCC
5. Customer Site IntegrationAssure equipment is right for your enterprise.
● Compact System
Intelligent integration of power, automation and communication
● Certified Solution
Manufacturer tested, labeled, and documented● Turn Key Installation
Simplify customer connections, commissioning and troubleshooting
● Efficient Maintenance
Intelligent Power Systems Deliver
A Full Tool Kit of intelligent
Devices and Components
Provide Network Connectivity &
Access to Energy Information
A Full Tool Kit of intelligent
Devices and Components
Provide Network Connectivity &
Access to Energy Information
MCC Fundamentals
●Single source for coordination of components
●Less line side power wiring thanseparate controls
●Space-efficient packaging
●Optimum configuration flexibility
●Concentrate maintenance to acentralized area
●Fault containment
●Electrical component isolation
Intelligent Power Solutions
●Intelligent Power Solutions are●Motor Control Centers and components upgraded to include high speed communications to:
– Monitor status, condition and potentially energy usage of connected loads and components.
– Monitor overall power and energy.– Provide information to aid maintenance and
troubleshooting.– Provide advanced control for connected devices
simplifying and reducing control system components, reducing wiring and improving control and information.
Intelligent Model 6 MCC Components
AC Drives
Network Cabling
IntelligentOverload Relays
Motor Starters
SoftStarts
Automation
Mains & Feeders
Metering & Monitoring
Traditional Field Wired System
• Stand alone control panel remotely located
• Typically PLC, PC, DCS, or Remote I/O
• Field wired to terminal blocks in MCC
• Field tested for correct device operation
• Field documentation and labeling
MCC
PLC or Remote I/O Drop
Control Network
Control Panel
Centralized
• Full section I/O construction in each MCC
• Factory inter-wired apart terminal blocks
• Factory tested for correct device operation
• Factory documented and labeled
Hardwired I/O
Distributed
• I/O Unit located in each shipping split
• Factory interwiring within ship split
• No need to re-connect terminal blocks
• Factory tested for correct operation
• Communication connects I/O Units
Centralized
• Full section I/O construction in each MCC
• Factory inter-wired apart terminal blocks
• Factory tested for correct device operation
• Factory documented and labeled
Hardwired I/O
PLC or Remote I/O Drop
Control Network
Hardwire vs. Network
● Control System Architecture● DCS● PLC
● Amount and type of data desired● Primarily digital data● Few Drives, speed reference
● Skill Level Of Technicians● Familiar construction and operation● Common with other equipment● Set up with dials and switches
● Network benefits● Flexibility and Expandability of data ● Single network solution● Multiple networks available● Network parameter management on
one cable● Monitor analog data such as motor
current
● Networks● CANopen● DeviceNet● Modbus● PROFIBUS● Ethernet (Modbus TCP)
Trunk and Drop Fieldbus● Modbus & PROFIBUS
● Class 2
● 600V
• DeviceNet & CANopen• Class 1
● Cable● Factory-molded Enclosed● “Trunk and Drop”
● Expandable● Unit mounted sections contain 6
drops
● Network Communication Barrier● Optional for DeviceNet / CANopen● Accessibility
Ethernet (Modbus TCP)
Cable● Star topology● Homerun to switch
● Expandable● Limited by switch port count
● Network Communication Barrier● Required● Accessibility
Model 6 Intelligent Motor Control Center
●Standardize with a TeSys T in iMCC
Standard Motor Loads
Protection & Control Details
● Thermal Overload Trip Curve● Inverse Thermal class 5 - 30
● Current dependent● Current, Frequency● Long start, Jam● Over current, Under current ● Current unbalance● Phase Loss, Phase Reversal● Ground fault (internal or external)
● Temperature● PTC, PT100 / NTC analogue
● Voltage and Power Monitoring● Voltage unbalance● Phase Loss, Phase Reversal● Over voltage, Under voltage● Load shedding, Auto Restart● Process Overload / Underload ● Power kW, Power Factor
● Control Power● 24Vdc● 100 – 240Vac
● Current Rating● 0.4 – 8A● 1.35 – 27A● 5 – 100A
● Inputs & Outputs● 6 inputs● 4 outputs● Ground CT● PTC input
● Expansion Module● 4 discrete inputs ● 3 Phase Voltage inputs
(0~690VAC)
Protection & Control Overview
Voltage Expansion Module
Additional Motor Protection• Over / Under Voltage• Over / Under Power Factor• Over / Under Power• Load shedding• Auto Restart • Voltage phase imbalance, lost and reversal
Additional Inputs• 4 discrete inputs (externally powered, isolated)•Input Power supply (24 VDC or• 100-240 VAC 50/60Hz)• 3 Phase Voltage inputs (0~690VAC)• Powered by Motor Management Controller
Control Operator Unit
● Functions● Configure parameters● Display selected values● Local Control● Monitor Alarms
● Use● Commissioning● Operation
●Functions● Configure parameters
● Monitor Alarms
● Display real-time values
●Use● Commissioning
● Operation
● Storage and Transfer
PowerSuite Configuration Software
Native protocol connectivity
Voltage & I/O functions
Remote control and monitoring
For up to 810A
Hearth Leakage protection
XX X
External CT
Ground CT
PC withPowerSuite
Ethernet TCP/IP
TeSys T: Motor Management System
Control Unit Operator
Fast Device Replacement (FDR)
● Allows replacement without re-configuration
● Server automatically stores IP address and operating parameters
● Server automatically configures the replacement TeSys T with IP addressing and operating parameters.
● Central Servers
● Premium, Quantum, M340, M580 PLC’s /PAC’s
iPMCC
• One network technology for the plant
• Devices directly accessible from the Engineering station
• Embedded web pages are used to build flexible local HMI station with full device information
Detailed Energy Data from iPMCCAllows for individual intelligent load control of the plants largest consumers.
Web Server - Ethernet
PowerPactTM with MicrologicTM
Molded Case Circuit BreakersDirect Access to Energy Information in Gear and MCC’s
New-generation circuit breakers with industry leading performance, measurements and protection
Smart: A meter in every breaker
Safe: Combine safety and performance
Simple: Easy to select, install, and use
PowerPact with Micrologic Circuit BreakersDirect Access to Energy Management
Increased energy availability
Safety and Protection
Energy measurement and control
Square D by Schneider Electric LV Electronic circuit breakers
PowerPact P100 to 1200 A
Masterpact800 to 6000 A
PowerPact H & J15 to 250 A
PowerPact L70 to 600 A
PowerPact H, J, and L with Micrologic Circuit breaker and automatic switch Fixed or draw-out
New
PowerPact R240 to 3000 A
NEWFrame
●Cost-effective metering circuit breakers allow users to monitor, analyze, and adjust energy consumption throughout facilities
●Reduce Energy Consumption:
●Identify large consumers
●Optimize Energy Costs:
●Manage consumption peaks and avoid penalties
●Improve energy Availability:
●Identify overloaded equipment or power reserves and communicate
PowerPactTM with MicrologicTM Circuit BreakersDirect Access to Energy Management
PowerPactTM with MicrologicTM Circuit BreakersDirect Access to Energy Management
●System Flexibility
● Adjustable protection settings shapes profile of trip curve to fit each load
● Zone selective interlocking allows coordination of short-time and ground fault
● Easily modified configurations and functionality for changing customer needs
PowerPact H, J, and L with Micrologic flexible and efficient●LV circuit breaker ( 600 V)
●Fixed, I-line, draw-out or plug-in ●3 frames, 6 ratings
● H-frame: 60/100/150 A: 3P
● J-frame: 250 A: 3P
● L-frame: 250/400/600 A: 3P, 4P
●4 performance levels: ● 18, 35, 65, 100 kA @ 480 V ratings
●Accessories and auxiliaries ● Accepts same accessories as thermal
magnetic PowerPact range
● Plus, new and innovative options for communications, status indication and monitoring
Fixed
Draw-out
Plug-in base
I-line
Trusted Micrologic protection for basic applications
●Micrologic 3 Standard Electronic Trip Units
● LI version●Long time pickup, ●Long time delay●Instantaneous
●Reliable Micrologic technology now delivering solid state protection in a compact design
● Long time settings in amperes (no need for multiplier calculations)
Micrologic 3.2 (LI) Micrologic 3.2S (LSI)
● LSI version● Long time pickup● Short time pickup● Instantaneous
Micrologic with integrated measurement & communication●Micrologic 5 and Micrologic 6 incorporating
measurement ● Built-in LCD display unit● Measurement A: Ammeter● Measurement E: Energy and Ammeter● Micrologic 5 (LSI) includes five adjustments
●LT pickup and delay●ST pickup and delay●Instantaneous
● Micrologic 6 (LSIG) adds ground fault equipment protection – pickup and delay adjustments
●Capability for front display module● Optional remote display unit for Micrologic 5/6
●Communication with Modbus● Optional communication module available
PowerPactTM with MicrologicTM Circuit BreakersDirect Access to Energy Management
H, J, and L(15 – 600A)
Standard Ammeter Energy
P and R(up to 3000A)
Standard Ammeter Energy Power Harmonic
Current Meter
LED Trip Ind.
ZSI
Adj. Protections
True RMS
Thermal Imaging
Power & Energy Meter kWh
Frequency
Power FactorTHD
Choose the right trip unit model for each application…
Schneider Electric – PowerPact with Micrologic Power Communication 39
PowerPactTM with MicrologicTM in Model 6 LVMCC
Communications and Networking
● Remote (& Secure) monitoring of
energy consumption and power
quality
● Data availability wherever &
whenever
● Maintenance Operations Enablers:
● Centralization
● Simplification
● Predictive Strategies
●What is the purpose of combining communications with CB protection and measurement in every MCC unit?
The circuit breaker is the direct source of relevant information (protection, metering, and maintenance) to be transmitted instantaneously whenever and wherever it is needed
Schneider Electric – PowerPact with Micrologic Power Communication 40
PowerPactTM with MicrologicTM in Model 6 LVMCC
● Plug and Play connections● IFM Module & Front Display Module● No tools, no parameter setting● RJ45 Connectors
● Communications & Networking● Interface to Modbus, PROFIBUS,
DeviceNet, Ethernet (Modbus TCP) networks
● Compatible with ION-E software
● Web page enabled
● Flexible easily-upgradeable architecture
● Free software available for simple set-up and programming of trip units outside of networked system● Download from Schneider Electric website
Communication: flexibility and simplicity
Schneider Electric – PowerPact with Micrologic Power Communication 41
PowerPactTM with MicrologicTM in Model 6 LVMCC
Communication Module (IFM)●Safe and simple device connection to a Modbus
network● NSX cord provides Plug and Play RJ45 connection to
circuit breaker trip unit and communicating accessories
●Modbus address switches● Modbus address range is 1 to 99● Set easily with dials on front of device
●Automatic configuration● Automatic adaptation to the Modbus network
Parameter (speed, parity)
●Modbus locking pad ● Inhibits Modbus writing to Micrologic trip unit
●Test button for easy connection verification● Tests the connection between all the modules
connected to the Modbus interface module
Schneider Electric – PowerPact with Micrologic Power Communication 42
PowerPactTM with MicrologicTM in Model 6 LVMCC
Network Topology – iMCC with Modbus
Modbus IFM
MCC Communication Bus (Trunk & Drop)
Communication interface(MCC Network Connector)
FDM121 Display
CustomerCommunication Network
. . .
24Vdc
Modbus
. . .
ULPModbus24vdc Power SupplyCustomer Network
. . .
VFDTesys TFVNRFeederMasterpact MeterFeeder
Supervisory Level(PLC, DCS, SCADA, Enterprise Mgmt)
Schneider Electric – PowerPact with Micrologic Power Communication 43
PowerPactTM with MicrologicTM in Model 6 LVMCC
Network Topology – iMCC with Web Pages
Modbus IFM
MCC Communication Bus (Trunk & Drop)
Communication interface(MCC Network Connector)
FDM121 Display
CustomerCommunication Network
. . .
24Vdc
Ethernet
. . .
ULPModbus24vdc Power SupplyCustomer NetworkEthernet
. . .
VFDTesys TFVNRFeederMasterpact MeterFeeder
Supervisory Level(PLC, DCS, SCADA, Enterprise Mgmt)
EGX300
Schneider Electric – PowerPact with Micrologic Power Communication 44
PowerPactTM with MicrologicTM in Model 6 LVMCC
Network Topology – iMCC with Ethernet (Modbus TCP)
MCC Network (Star Topology)
Communication interface(Ethernet Switch) Ethernet Switch (Managed or
Unmanaged)
CustomerCommunication Network
. . .. . .
VFDTesys TFVNR Meter
ULPModbusEthernet (Modbus TCP)24vdc Power SupplyCustomer Network
FeederMasterpact Feeder
Modbus IFM
24Vdc
Tesys Port
. . .
FDM121 Display
Ethernet (Modbus TCP)
Ion Enterprise / Power Logic SCADA
Schneider Electric – PowerPact with Micrologic Power Communication 45
PowerPactTM with MicrologicTM in Model 6 LVMCC
Network Topology – iMCC with PROFIBUS
Modbus IFM
MCC Communication Bus (Trunk & Drop)
Communication interface(MCC Network Connector)
FDM121 Display
VFDTesys TFVNRFeederMasterpact
CustomerCommunication Network
. . .
Meter
24Vdc
PROFIBUS
. . .
Anybus Gateway
. . .
Feeder
Ion Enterprise / Power Logic SCADA
ULPModbusPROFIBUS24vdc Power SupplyCustomer Network
Schneider Electric – PowerPact with Micrologic Power Communication 46
PowerPactTM with MicrologicTM in Model 6 LVMCC
Network Topology – iMCC with DeviceNet
Modbus IFM
MCC Communication Bus (Trunk & Drop)
Communication interface(MCC Network Connector)
FDM121 Display
VFDTesys TFVNRFeederMasterpact
CustomerCommunication Network
. . .
Meter
24Vdc
DeviceNet
. . .
Anybus Gateway
. . .
Feeder
Ion Enterprise / Power Logic SCADA
24Vdc
ULPModbusDeviceNet24vdc Power SupplyCustomer Network
Schneider Electric – PowerPact with Micrologic Power Communication 47
PowerPactTM with MicrologicTM in Model 6 LVMCC
Breaker Status Control Module (BSCM)Remote status indication & Remote control●Applicable to all PowerPact H, J, and L with
Micrologic Circuit Breakers● NSX cord is required for communication system
connection
●Status indications:● ON or OFF position (O/F)● Trip indication (SD)● Fault-trip indication (SDE)● Number of operations (Micrologic 5/6)● Number of trips (Micrologic 5/6)● Event time-stamping: O/F, tripping (Micrologic 5/6)
●Control functions:● When combined with Communicating Motor
Operator● Allows remote control of Open, Close, and Reset
Schneider Electric – PowerPact with Micrologic Power Communication 48
PowerPactTM with MicrologicTM in Model 6 LVMCC
SDxRemote indication relay module
●Applicable to PowerPact H, J and L with Micrologic Circuit Breakers● Trip units include Micrologic 3, 5 and 6
●2 static outputs:● SD2 : overload trip indication
● SD4 : (not utilized with Micrologic 3)● Overload prealarm Micrologic 5● Ground fault trip indication Micrologic 6
● Both outputs can be re-programmed for Micrologic 5 and 6
●Automatic reset when closing the breaker
●Outputs characteristics● 24 up to 415 VAC/VDC . Max 80 mA
* Exclusive of MN/MX and OF1
Schneider Electric – PowerPact with Micrologic Power Communication 49
PowerPactTM with MicrologicTM in Model 6 LVMCC
SDTAMEarly break of contactor
●Applicable to PowerPact H, J, and L with Micrologic Circuit Breakers equipped with motor trip units
●2 static outputs● SD2 : Overload trip indication
● SD4 : opening of the contactor 400 ms beforethe breaker trip order● Micrologic 2 M: overload, phase unbalance● Micrologic 6 M: overload, phase unbalance, Jam,
Underload and Long start
●Reset● Manual : pushbutton to switch off the supply
● Automatic : adjustable delay from 1 to 15 min
●Outputs characteristics● 24 up to 415 VAC/VDC . Max 80 mA
* Exclusive of MN/MX and OF1
Schneider Electric – PowerPact with Micrologic Power Communication 50
PowerPactTM with MicrologicTM in Model 6 LVMCC
Communicating Motor OperatorRemote Control
●Applicable to PowerPact H, J, and L with Micrologic Circuit Breakers● Demand response / Load shedding
● Automated distribution systems
● Centralized control
●Modbus communication allows commands via remote system● BSCM required to send and receive signals
●SDE adapter connected in series for tripping action
●220 / 240 Vac control power
Schneider Electric – PowerPact with Micrologic Power Communication 51
PowerPactTM with MicrologicTM in Model 6 LVMCC
●Auto/manual selection ● Protected by a sealable cover switch
●Manual selection: switch set to “manu” ● Charging via a lever ● Open and close commands via two pushbuttons O
and I ● Remote position indication
●Automatic: switch set to “auto” ● Open and close commands via two impulse-type
orders● Remote action only
● Blocks the ON/OFF buttons and the setting lever
● Manual reset required if trip due to electrical fault
Communicating Motor Operator (cont.)Remote Control
Schneider Electric – PowerPact with Micrologic Power Communication 52
PowerPactTM with MicrologicTM in Model 6 LVMCC
View device data through a simple
browser – no software needed
EGX300 web page
Trend plots
Data log files
EGX300
Pull information into web pages from other
PowerLogic proxy (PM8ECC, EGX100)
ION 6200
PM800
Micrologic
Trip Unit
Sepam
●Full supervision features to manage an electrical distribution network
ION-Enterprise Software (interface with PowerLogic)
● All the communicating devices in one or several MCCs are connected to a server with installed electrical distribution management software
● To take advantages of the information available on LV circuit breakers
● To access easily with the web browser from your computer
● To monitor several factories/MCCs/Equipment
● To create reports, analysis tool
Schneider Electric – PowerPact with Micrologic Power Communication 53
PowerPactTM with MicrologicTM in Model 6 LVMCC
Networked Intelligent Power Solution
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