jag jakob ltd process technology
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JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch V. 01/2019
JAG Jakob Ltd Process TechnologyLeading in process engineering and automation | Company portrait 2019
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 2
JAG Jakob Ltd Process Technology
Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 3
We plan and build the most challenging and
highly automated process plants and robotic
systems.
▪ Independent company, fully owned by the management
▪ Headquarters in Bruegg near Bern, branch office in
Porrentruy
▪ Subsidiaries in Switzerland, Czechia and Australia
▪ 150 employees (entire JAG Group: 250 employees)
▪ Centre of Competence powder and bulk processing
JAG Jakob Ltd Process Technology
About JAG
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 4
Milestones in a success story
Pioneering process automation
Company foundation
Company foundation and licence to manufacture
electro-technical installations in Biel/Bienne
1930
1984 Own automation solution
Jakob AG began to develop its own automation
solution (PCS).
1974 Launching process automation
First fully-automated plant in the dairy industry
1991 Entering the market pharma/biotech
For the first time Jakob implemented the automation of
a process plant in the pharmaceutical industry.
1998 Independence
Management buy-out and foundation of JAG Jakob AG
Prozesstechnik
Construction of large turn-key process
plants
For the first time a contract has been awarded to JAG
for a large turn-key process plant encompassing
engineering, construction, automatization and
qualification.
1998
2002 Enhancement of value chain
JAG founded its fully owned subsidiary amotec AG
Montagetechnik.
2015 First branch office abroad
Opening of JAG’s branch establishment in Melbourne,
Australia.
2018 Leading supplier of robotics solutions
JAG takes over R. Wick AG and is becoming a leading
system integrator for robotics systems in Switzerland.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 5
Business areas
Process Technology and Robotics
PROCESS TECHNOLOGY
Solutions for the processing industries
ROBOTICS
Solutions for the manufacturing
industries
PLANT ENGINEERING ROBOTICSAUTOMATION
The JAG PdiCS automation solution
controls smallest plants up to the largest
and most challenging production
processes.
JAG plans and builds the most challenging
process plants for highly automated
operation.
We plan and build turnkey robot cells with
peripheral systems and integrates these
into production lines.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 6
JAG Jakob Ltd – Organization
Automation Plant Engineering Marketing & Sales Corporate Services
Projects
R&D Hardware and
Software
Electrical
Infrastructure
Projects
CAD Design
CoC Powder / Bulk
Electrical
Infrastructure
Projects
Process Technology
Robotics
Sales, KAM
Marketing
Product Management
Components &
Customer Service
Business
Development
Logistics
Finance / Accounting
Human Resources
IT Support
Project Administation
Joël André Anton BrumannNik SchneiterThierry De Falcis
CEO
Patrick Fröhli
Business
Development
Robotics & Industrial
Applications
Gilles Salomon
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 7
JAG Group
amotec AG Montagetechnik
Münsingen CH
JAG Jakob AG Prozesstechnik
Brügg & Porrentruy CH
W&P Weibel & Partner AG
Wetzikon CH
R. Wick AG
Küssnacht a. Rigi CH
WHS spol. s r.o.
Tranovice, Brno, Prague CZ
JAG Process Solutions PTY LTD
Melbourne AU
▪ Plant installation
▪ Pipeline construction
▪ Complex client-specific robotic systems
▪ Standard robot cells
▪ Controlling and automation of biotech-
processes
▪ Industrial automation
▪ Projects, customer service and sales in
Australia and South East Asia
▪ Process technology, plant engineering
and automation
▪ Robotics, industrial automation
▪ Complex client-specific robotic systems
▪ Standard robot cells
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 8
JAG Group
JAG Jakob AG Prozesstechnik
amotec AG Montagetechnik
W&P Weibel & Partner AG
R. Wick AG
WHS spol. s r.o.
JAG Process Solutions PTY LTD
Plant installation,
Piping construction
Plant
engineeringAutomation Robotics
Industrial
automation
Process Technoloy RoboticsBUSINESS AREAS
Projects, customer service and sales in Australia and SEA
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 9
34%
28%
26%
3% 10%
Process technology - automation
Process technology - plant engineering
Robotic & industrial automation
Customer service
Finance, admin, sales & marketing
JAG Group employees
250 respectively 150 specialists (May 2019)
51%
22%
9%
4%
15%
Process technology - automation
Process technology - plant engineering
Robotic & industrial automation
Customer service
Finance, admin, sales & marketing
JAG Group JAG Jakob Ltd
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 10
JAG Jakob Ltd employees
150 highly qualified and experienced specialists (May 2019)
38%
27%
24%
8%
3%
Engineeers (M.Sc., B.Sc.)
Technicians (technical college)
Professional technical employees, SW-specialists
Professional commercial employees
Apprentice, trainee
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 11
Markets and industries
Turnover breakdown 2018 by industry
Pharmaceutical and biotech
Food, beverages and milk
processing
Robotics, industrial automation
Other industries
37%
28%
23%
13%
JAG Group
53%
34%
4%
10%
JAG Jakob Ltd
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 12
JAG Jakob AG Process Technology
Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 13
Plant engineering
We plan and build the most challenging
process plants for highly automated
operation.
Our plants are among the world’s most
efficient.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 14
Plant engineering
Turnkey process plant Tipping hopper on container
emptying station JAG CES
Ultra-filtration skid Powder separator JAG PSC
Full range of supplies
Products & componentsSkids & package unitsMachines, systemsProcess plants
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 15
Turnkey process plants
Design – Construction – Operational support
▪ JAG has all the in-house expertise and resources needed to design and build a highly automated process or
production plant.
▪ A comprehensive project management process from planning right through to acceptance and qualification ensures a
turnkey and optimal solution.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 16
Process plants
Design – Construction – Operational support
▪ Process optimization
▪ Conceptual design
▪ Plant layout
▪ Basic engineering
▪ Detail engineering
▪ Software engineering
▪ Electrical engineering
▪ Pre-assembly and installation of
process plants
▪ Switchboard construction
▪ Automations software programming
▪ System integration
▪ Simulation, on-site testing
▪ Commissioning
▪ Qualification
▪ 24/7 emergency service
▪ Hotline: www.jag.ch/en/hotline
▪ Troubleshooting on-/off-site
▪ Remote SW support
▪ Preventive maintenance
▪ Corrective maintenance
▪ Value-add services
▪ Service Level Agreements (SLA)
PLAN BUILD RUN
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 17
Package units and skids
Engineering – Design – Construction - Installation
▪ Engineering, design
▪ Selection and procurement of
appliances and components
▪ Construction
▪ Integration of control system
▪ Installation, commissioning, service
▪ Qualification
FEATURES
› Stand-alone units
› Equipped with control system
› Compact and flexible design
› Easy operation
› CIP suitable
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 18
Products and components
Designed to optimize and automate process steps
We developed products and solutions to optimise
and automate individual process steps such as
conveying, dosing, mixing, separating and cleaning.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 19
Construction and installation works
amotec AG Montagetechnik – a JAG subsidiary
▪ Pipeline construction and installation works
▪ 1’000 sqm work shop and storage area for pre-
assembly and construction works
▪ Amotec hosts the JAG test lab (wet room)
▪ All specialists possess the welding certificate
according SN EN 287-1.
▪ TIG/MIG/MAG and orbital welding machine
▪ Video-endoscopy
▪ Ferrite measurement
▪ Roughness measurement
▪ Pressure test
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 20
JAG Jakob AG Process Technology
Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 21
Process automation
JAG PdiCS automation solution
We developed and built a proprietary
automation and control system for full
automation of manufacturing processes.
The JAG PdiCS automation solution:
▪ Automates smallest plants up to the largest and most
challenging production processes in compliance with 21 CFR
Part 11
▪ Uncompromisingly tailored to the specific needs of the
processing industry.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 22
The JAG PdiCS automation solution
A complete solution for the processing industry
Corporate level
Work level
Process control level
Control level
Field level
Manufacturing / production process
ERP
MES
SCADA
PLC
I/O signals
Manufacturing
Execution System
Control System
A comprehensive solution from field level to ERP link
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 23
The JAG PdiCS automation solution
A complete solution for the processing industry
JAG MES framework
▪ Management of articles, inventories, recipes
▪ Production planning
▪ Management of production badges
▪ Electronic Batch Recording (EBR), daily protocols, logbooks
▪ Evaluation of KPI (e.g. OEE)
▪ Process control (operation and monitoring)
▪ Visualisation
▪ Alarm handler
ERP
Infrastructure and support
applications
▪ Historian JAG HIS
▪ User Manager JAG USR
▪ Resource Backup Manager JAG RBM
▪ Maintenance Manager JAG MMS
Control modules
Only 3 powerful and highly flexible
control modules:
PdiCS+ XMM/XPM, PdiCS+ XIO
Programming environment
JAG ATK+
Field
SCADA
MES
ERP
ERP Interface
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 24
The JAG PdiCS automation solution
Genuine JAG automation products
Guaranteed compatibility
▪ System support through the entire
service life
▪ New system generations are
backwards-compatible
▪ Extension / upgrade of
implemented control system at any
time possible
▪ Allows stage-by-stage extension of
process plants, with minimal
downtime
▪ Program changes with no
interruption of production
▪ Minimal commissioning time
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 25
The JAG PdiCS automation solution
Tailored to the specific needs of the processing industry
Boiling it down to the
essentials
▪ Just 3 powerful and highly flexible
control modules
▪ Simple, powerful and process-
oriented programming language
▪ Decentralized functions
▪ Recipe-based approach
(ANSI/ISA-88)
▪ Maximum scalability
▪ System-based operator guidance
and operation support
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 26
Electrical installations
Electrical infrastructure
Own work shop for construction of switchgear cabinet
Electrical engineering Construction of switchgear
cabinets
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 27
JAG Jakob AG Process Technology
Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 28
Robotics and industrial automation
The JAG Group is one of the
most significant system
integrators for robotics
systems in Switzerland.
We plan and build robot cells and
automate complex production processes.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 29
Robotic solutions from JAG and R. Wick AG
Robotics and industrial automation
▪ Planning and building of robot cells including peripheral systems
▪ Integration of robot cells into existing and new production lines
▪ Complex client-specific system solutions for entire production lines
▪ Standard robot cells for the automation of machine tools
▪ Mobile and collaborative robots
INDUSTRIES
› Machine industry and tool manufacturers
› Automotive suppliers
› Watchmaking industry
› Medical technology and microtechnology
› Pharmaceutical industry, food processors
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 30
R. Wick AG - a JAG subsidiary
Robotics and industrial automation
▪ Complex client-specific system
solutions for entire production lines
▪ Standard robot cells for the
automation of machine tools
▪ Strong market position in the
machinery industry for many years
▪ Installed basis of 300+ in Europe,
North America and China
▪ Established in 1984, headquarters in
Küssnacht am Rigi (Switzerland)
▪ A fully owned subsidiary in Czechia
(3 branch offices)
▪ 50 members of staff in total
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 31
We use MiR robots in our automation
solutions to automate quickly, cost
efficiently and safely in-house
transportation and logistics.
› Easy to operate via smartphone,
tablet or PC
› No changes to existing facility
› Can be deployed with different top
modules
› Fleet Management for optimized
robot traffic
› Safely and efficiently maneuver
around obstacles
Internal transportation quickly automated
Mobile collaborative robots MiR
JAG is the system and distribution partner for mobile
robots MiR in Switzerland.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 32
JAG Jakob AG Process Technology
Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 33
Customer service
JAG service organization
The JAG customer services ensures the
availability and reliability of the client’s
process plant.
▪ 24/7 standby organization
▪ Hotline: www.jag.ch/en/hotline
▪ Web help desk to manage, assign and track incidents
▪ Support contracts
▪ Service Level Agreements (SLA)
▪ Spare parts supply
▪ Own work shop
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 34
▪ 7X24H on-call organisation
▪ Trouble shooting remote/on-
site
▪ SW-support
▪ IT-support
Customer service
When smooth production counts
Operational support Maintenance Value-add services Consulting & training
› Avoid breakdowns
› Maintain plant
availability
› Maximize ROI › Increase overall
equipment efficiency
▪ Preventive maintenance
▪ Calibration
▪ Spare parts / repairs
▪ Inspection
▪ Life-cycle management
▪ Change management
▪ Software certification
▪ Consulting
▪ Client training
▪ Partner training
› Restore system
functionality
› Minimize downtime
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 35
JAG Jakob AG Process Technology
Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact details
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 36
JAG Jakob Ltd
JAG Jakob AG Prozesstechnik
Industriestrasse 20
CH-2555 Brügg
T: +41(0)32 374 30 30
F: +41(0)32 374 30 31
jagpt@jag.ch | www.jag.ch
JAG Jakob SA Technique de procédés
Rue de la Roche-de-Mars 12
CH-2900 Porrentruy
T: +41(0)32 374 34 34
F: +41(0)32 374 35 35
jagpt@jag.ch | www.jag.ch
Welcome to JAG
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