knapp ag - aricia · 2017. 5. 9. · knapp ag hart bei graz founded: 1952 company premises: 120,000...

KNAPP AG

knapp.com

Market developments around the world

The impact ecommerce has had on warehouse logisticsThe current hot topic of robotics, andA vision of the future – sharing some R&D

Please view videos at: www.youtube.com/user/KNAPPwebtv

David James, Director Subsidiary Management, Knapp C.I.L.T.,Marylebone, London 08.05.2017

Company

Hea

dqua

rter

KNAPP AGHart bei Graz

Founded: 1952

Company premises: 120,000 m2

Employees at the headquarters: 2,000

Employees worldwide: 3,000

Locations and offices: 33

Turnover 15/16: 582 million euros

Export quota: 98 %

Pro

du

ctio

n in

nu

mb

ers

Screws/year: 7.8 million

Shuttles/year: 3,100

Lifts/year: 210

Switch cabinets/year: 1,700

Powder coating/year: 44 t

Coated surface/year: 181,000 m2

Ce

rtific

atio

ns Quality management

ISO 9001

Occupational Health and Safety

OHSAS 18001

Environmental management

ISO 14001

KEY DATA

Company

Cor

e in

dust

ries

retail

healthcare

fashion

food retail

industry

Sol

utio

n co

ncep

ts

zero defect warehouse

low complexity warehouse

omni-channel warehouse

smart warehouse

SECTORS

knapp.com

Customers

knapp.com

Markets – Radical Changes

Europe & North America

Central & South America

China, South East Asia & Australia

Middle East

India

E-Commerce

A revolution? Whatever – it’s a massive catalyst for change

knapp.com

knapp.com

Source: https://www.bcgperspectives.com/content/articles/engineered_products_project_business_industry_40_future_productivity_growth_manufacturing_industries/ -

19.08.2015

Source: http://www.hannovermesse.de/en/news/key-topics/industrie-4.0/ - 19.08.2015

Source: http://www.zdnet.com/article/industry-4-0-its-all-about-information-technology/ - 19.08.2015

Source: http://www.strategyand.pwc.com/global/home/what-we-think/reports-white-

papers/article-display/industry-4-0/ - 19.08.2015

Keynote Topic CeMAT

Smart Supply Chain Solutions

Quelle: http://www.cemat.de/en/news/lead-theme-smart-supply-chain-solution/ - 19.08.2015

Source: http://www.bmbf.de/en/19955.php - 19.08.2015

Source: http://www.business2business.at/logistik/industrie-4-0-herausforderung-fuer-die-logistik- 18.01.2017

Source: http://www.e-3.de/artikel/keine-industrie-4-0-ohne-logistik-4-0/ - 18.01.2017

Source: https://www.isa.org/intech/20160601// - 18.01.2017

Source: http://www.cebit.de/de/news/industrie-4.0-iot-was-kommt-auf-sie-zu.xhtml- 18.01.2017

knapp.com

A Revolution in Warehouse Logistics?

Industry 4.0

knapp.com

Business scenariosShop

OnlineCatalogue

Omni-channel

Collect-from-store/ return-to-storeSales & Campaigns

Same-and-next-day delivery

knapp.com

Main processes

knapp.comGOODS

more flexibility

higher

speed

less cost

What the warehouse needs to fulfill…

knapp.com

Software & Processes

Level 1: Manual Warehouse

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Software & Processes

Initial improvements

Operational structure

Warehouse segmentation

Process optimization

Data transparancy

Software by KiSoft or SAP EWM by KNAPP

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Manual warehouse

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Manual warehouse optimization

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Further Quick Wins

Level 1: Manual Warehouse

knapp.com

MultiScan

Mobile space requirement measuring device with

weight detection and form identification.

Benefits:

Optimization of storage space

Perfect calculation of the dispatch volume

Basis for quality assurance

knapp.com

Vision Cube

Device for automatic identification of stamped printing on

medicine packaging using innovative KiSoft Vision by KNAPP.

Benefits:

Various types of data: 1D and 2D codes, stampings and

plain text

Saves process time & reduces the error rate

Supports zero defect philosophy

knapp.com

Level 1: Manual Warehouse

Level 2: Semi-automatic Solutions

knapp.com

ProfileScan

Measurement frame for optical identification and monitoring

of loading units at high conveyor speeds.

Benefits:

Reliable goods-in check

Detection of deformation to support following processes

Exact calculation of the dispatch volume

knapp.com

Vision Scantunnel

Reliable Container and Carton check

Reading of all 1D and 2D codes

Detection of specific features e.g. dirt,

strapping, liquids, ..

Reliable automation solution for goods-in

Reduced complexity of following warehouse

processes

knapp.com

Conveying system

Sorter

Streamline

Open Shuttles

Flexibility

Pe

rfo

rma

nce

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Open Shuttles

Open Shuttle Open Shuttle for pallets

Bild durch Klicken auf Symbol hinzufügen

Open Shuttle Fork

Bild durch Klicken auf Symbol hinzufügen

knapp.com

Open Shuttle

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Open Shuttle Fork

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Open Shuttle for pallets

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Level 1: Manual Warehouse

Level 2: Semi-automatic Solutions

Level 3: Automatic Solutions

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Level 1: Manual Warehouse

Level 2: Semi-automatic Solutions

Goods-to-Person Picking

Level 3: Automatic Solutions

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Goods-to-Person Picking

Resource-efficient and ergonomic

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Goods-to-Person Picking

Work stations Conveying system Storage System

knapp.com

Goods-to-Person Picking

Work stations Conveying system Storage System

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Storage systems

Selecting a suitable storage system

Load carriers: pallets, cartons, single item…

Weight: 1,000kg, 50kg, 10g…

Spatial requirements (height, floor space)

Storage and retrieval capacity

Sequence requests

Storage Locations

Necessary flexibility of the system

knapp.com

Storage systems

OSR Shuttle™

High performance semi-automatic storage and picking system with highest safety standards

All-purpose shuttle: covers most importantwarehouse processes

> 15 years of experience

> 250 installed systems

> 20,000 Shuttles

Safe, energy-efficient, modular, flexible

knapp.com

Smart Shuttles

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Smart Shuttles

3D Shuttle

Multi-directional rail-guided shuttles (360° rotation)

Shuttles can switch between rack lines and levels

Every storage location can be accessed by everyshuttle

Shuttles can exit the rack lines

Space-effective integration in existing buildings

Different ceiling heights, angled rooms

Flexible scalability

knapp.com

Goods-to-Person Picking

Work stations Conveying system Storage System

knapp.com

Transport system

Sorter

Streamline

Open Shuttles

Flexibility

Pe

rfo

rma

nce

knapp.com

Goods-to-Person Picking

Work stations Conveyor system Storage System

Pick-it-Easy work stations

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Pick-it-Easy work stations

Pick-it-Easy series: Different types of work stationsfor different requirements and sectors

Future-oriented design: ergonomic KiDesign; easyUser user interfaces

Multifunctional; optimized for main tasks

More than 600 work stations worldwide

Benefit: Flexibility, performance, ergonomics, economics and design unified in one concept

knapp.com

Goods-to-Person Picking

Efficiency: 600-800% more load units with same floor space

Performance: 400-800% more throughput with same personal cost

Quality: Error rate almost zero

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Level 1: Manual Warehouse

Level 2: Semi-automatic Solutions

Goods-to-Robot Picking

Level 3: Automatic Solutions

Level 4: Fully Automatic Solutions

Pick-it-Easy Robot

knapp.com

Pick-it-Easy Robot

Benefits

High productivity

Continuous high performance

Up to 1,000 picks/h

Ideal for shift operation when high performance and quality are required

Substitution of monotonous work

Focus of workforce on valuable/-adding tasks

High flexibility

High picking quality

High availability

Best Product 2017 at LogiMAT

knapp.com

Level 1: Manual Warehouse

Level 2: Semi-automatic Solutions

Matrix Sortation

Level 3: Automatic Solutions

Matrix Sortation

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E-Commerce Challenges

Batch

Size 1Errors,

Man

Power,

Space,

Energy

13–50 %

Same and

next day

delivery,

flexibility,

quality

Customer Convenience

Economics

Returns Rate

Order Size

knapp.com

Pick-it-Easy Multi

Tailor-made for omni-channel retail

Picking flat-packed goods into sorter pockets and dispatch cartons

Simultaneous processing of shop and e-commerce orders

Patent pending

knapp.com

Pick-it-Easy Multi / Matrix Sorter

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Level 1: Manual Warehouse

Level 2: Semi-automatic Solutions

Goods-to-Robot Picking + Matrix Sortation

Level 3: Automatic Solutions

Level 4: Fully Automatic Solutions

knapp.com

Summary

Increasingly, physical (automated, or manual) and logical (information) processes will interconnect

The aims of Logistics 4.0 are already a part of everyday life in today’s modern warehouses

KNAPP pioneers in Logistics 4.0 - started developing innovative solutions years ago

Smart technologies and smart warehouse solutions are available and ready for the market today

Growing trend: Goods-to-person picking, Matrix Sortation and sensible use of robotics

The human factor: Automation technologies support people, who can focus on value creation.

making complexity simple

Questions?

knapp.com

Thank you.

Vielen Dank.

Merci beaucoup.

Muchas gracias.

Mille grazie.