logistics bi borealis
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Mar 2008 Page 1
Development of a Logistics BI System for Borealis
This is the same system as the one that was implemented at Hydro Polymers and the principle behind the whole concept similar.The slides below shows the Material Flow Specification for parts of these factories i.e. how is all it interconnected.This gives the basic for the Business Analysis (BA): Structuring, quantifying and visualizing the core of this Business case
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 2/20
Production Sites C-TRUE AS
•
•
••
••
SinesPortugal
PorvooFinland
SchwechatAustriaBurghausen
Germany
StenungsundSweden
RafnesNorway
•• AGT, NSPO, Kallo BelgiumFAO, Beringen Belgium
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 3/20
Naphtha
Country 1Feedstock
UC-903
Ethane
UC-732UC-904
UC-901
TK-929/25Ship Cons
Fuel Gas
Cons
Cons
C3° Borealis Operative
Propane
C3° Borealis Tactical
SV Statoil
Throughput
Borealis Operative
LPGUC-731
Cons Cracker FeedFuel GasBorstar
Propane Blending
Cons Domestic
Cons Cracker Feed
Propane
Cracker Feed
Cracker Feed
Cracker FeedContSpot
ShipContSpot
ShipContSpot
ShipContSpot
ShipContSpot
ShipContSpot
ShipContSpot
ShipContSpot
Domestic
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 4/20
Country 1Olefins
ProdUC-960
Propylene
UC-961PY-GAS
Prod
Normally TK-909/10Prod Ship
Ship
Transfer Pipeline PerstorpFuel Gas, Other
Ship
RAF
PORFAO
SIN
External
Normally TK-915/27 Other VOPAKTransfer
Loss/GainShip
Fuel OilShip
TK-911
TK-1228
ProdTransfer Pipeline CBFS
Pipeline, Other
CBFSShipPipeline
ProdTK-902
C4/Raff 2Prod
Normally TK-903/05/06/32Prod Ship
Ship
Normally TK-926
Treated
Crude
C C4
Raff 2
MethanolTK-941
MTBEProd ShipTK-940
Ship Cons
Hydro
Borealis
Hydro
HydroBytte
Hydro (STE Swap)ConsShip
HydroSwap
Prod EFAB Cracker
Cons PEEFAB Gross
ShipRAF
Borealis (STE Swap)
POR
FAO
(POR)FAO
SIN
External
(HydroPurchase)External
HydroPurchase
(POR)FAO
Internal BorealisShipment appearing at
two Sites with a time delayEthylene
AkzoConsShip
Sales Pipeline Akzo
HydroPerstorp
EFAB Backstream
Clariant
Sales
Sales
Cons
Cons
AGTContrSpotLog Swap
ContrSpot
Log Swap
Other Akzo
SwapAkzo
Time SwapTime Swap
BPExxonOther
OtherExxonShell
ExxonShell
Vopak
OtherAkzo
OtherBunaVestsjö
OtherStatoil
OtherShellHydroStatoil
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 5/20
X/Country 1Ethylene
ProdBorealis
HydroProd
Net Cons
Cons
Bytte
ShipSTE
External
ShipBorealis
Hydro
Bytte
Borealis (STE Swap)ConsShip
Swap
X Country 1
Prod EFAB Cracker
Cons PEEFAB Gross
ShipRAF
Borealis (STE Swap)
POR
FAO
(POR)FAO
STE
PORFAO
SIN SIN
1) 1)
2)3)
5)(HydroPurchase)External 4)
(POR)FAO
Export -veImport +ve (Default)
Swap Type:2) Rafnes4) External Purchase
Sales
HydroPurchase
Pipeline Akzo
HydroPerstorp
EFAB to Cracker
Clariant
Other AkzoExternal ContrSpot
ExternalContrSpot
Log SwapTime Swap
Log SwapTime Swap
BPExxonOther
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 6/20
ET4901
ET5901
ET7801
ET6401
ET5801
ET4801Borealis
Bytte Hydro to Borealis
Pipeline 50%
HydroPipeline 50%
ET4801
Cons Cracker Feed
Cons Cracker Feed
Cons
Prod
Prod
Prod
Prod
Ship
Ship
ShipCons
Cons
Propylene
Ethylene Ethylene
Ethane
LPG
C4-MIX
PY-GAS
Country 2Feedstock & Olefine
ET6401Prod Ship
Borealis
Hydro
ET7801Prod ShipBorealis
Hydro
ShipContSpot
ShipContSpot
PP
Ship
STE
PORFAO
SIN
External ContrSpot
Ship
RAF
STEPOR
SIN
External
AGT
ContrSpot
Log SwapTime Swap
Log SwapTime Swap
BPExxonOther
Prod (Hydro)TransferHydro toBorealis
Gross
NetExternalStenungsund
LDHD
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 7/20
Naphtha
Country 3Feedstock
T-34Cons
Rail LPG
Import Unloading
Cracker Feed
Transfer
Pipe FortumPorvooHexanePentane
P/A C6 Raffinate PipeOlefines Pentane Rail
Cons Cracker FeedFortum
Operational: U-19, FB-15017, FB-15014A/B
Borealis
Ship
Cracker Feed
T-33Cons Cracker Feed
Pipe FortumPorvooHexanePentane
P/A C6 Raffinate PipeOlefines Pentane Rail
Purchase
Purchase Fortum
ShipContSpot
ShipContSpot
ContSpot
Butane
HexanePropane
Condensate
Pentane
Sale
Sale
FCC-LightgasFCC-PropyleneMixed gasFCC-Gasoil
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 8/20
Country 3Olefins
ProdT-101/10Ethylene
LDPE PlantPE2 Plant
Ship
RAF
STEFAO
SIN Internal PorvooShipment appearing at
two Sites with a time delayCons
Prod T-104/6Propylene
PP PlantCumene Plant
Ship
RAF
STEFAO
SIN
Cons
PP PlantBullets A/B
C4Prod S-103/5
ButadieneT-105/7
ConsShip Rail/TruckProd Latexia
Eka
BASFDowOther
Ship
PY-GASProd Cons
ShipT-117
Transfer
PP Plant (Return)
Retrurn
FortumCracker
AGT
ExternalSpotContr
ExternalSpotContr
Benzen
Raff 1ConsSale
Bullets
Log SwapTime Swap
Log SwapTime Swap
BPExxonOther
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 9/20
Country 4Olefins
Ship
F2103/14, T758, FA1-B6(Borealis Share)
PropylenePipeFAO
PropylenePP1Cons
RAF
STEPOR
SIN
External
Tank
Exxon Contract
Ato Contract
Beringen
FAO(Exxon/Ato Share)
ShipEthylene
Beringen, PE PlantPipeF2160
RAF
STEPOR
SIN
Swap
(Exxon/Ato Share)
(Borealis Share)
FAO
Exxon Swap
Exxon Contract
Other Time SwapSPA, PE PlantKallo, PP Plant
ARG PipeBeringen
Dow/Dupont PipeSPAARG Pipe
AGT
AtoSwap
Other Log SwapVeba Log Swap
Veba Log SwapOther Log Swap
Other Log SwapPipe
Veba Log Swap to IneosVeba Log Swap to Solvay
Other Spot
Other Log SwapOther ContractIneos Spot
ContrSpot
ExternalContrSpot
Log SwapTime Swap
Log SwapTime Swap
BPExxonOther
Pipe DeltaPP2
Other Spot
Other Time Swap
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 10/20
Country 5Olefins
Ship
S03/6/7/8(Borealis Share)
Refinery Grade PropyleneConsAGT Kallo PP3 PlantProd Splitter
AGT(Shell Share)
Cons
NSPO
Propane Feed
AGTS01/4/5(Shell Share)
Propylene
Cons
Ship
AGTS01 (Borealis Share)
Propane R/D
Propane FeedBorealisShell
Ship
AGTS01/4/5(Borealis Share)
Propylene Ship FAO (Int)External
Swap AtoSwap Other
Rail RTC SchwechatBurghausen
Export
Rail
Rail
BorealisProd Reactor
Backstream
Prod SplitterSheetProd Reactor
Other
Swap Exxon
Splitter Feed
Splitter Feed
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 11/20
Country 6Olefins
Rail
F300/2/3/4/5
PropyleneDestilationPipe PipeRaw
PropylenePP3 ProdPP3 Cons
Other Log Swap
Veba Contract
Other Contract
Pure
Other Time SwapAGT
PP5 ProdPP5 Cons
Schwechat
OMV Pipe
Rail
OMV
PropyleneOMV PipePure PP4 ProdCons
Burghausen
OMV
OMV PipeEthylene
Backstream GasBackstream Liquid
InternalTransferRail
Backstream
LDPEProdHDPE Prod
Cons
HDPE ProdOMV PipeEthylene
BackstreamCons
Wax
External EthyleneCons
PropyleneUnloadRTC
Exxon Log SwapExxon Contract
Other Log Swap
Veba Contract
Other Contract
Other Time SwapAGT
Exxon Log SwapExxon Contract
Other Spot
Other Spot
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 12/20
Naphtha
Country 7Feedstock
D9101A/B, D10TK09
Butane
D6801A/B, Sigás TankShip Cons
Ship Cons Cracker Feed
Cracker Feed
ContrPetrogal
Spot
Pipe
Sigas PipeContr
Petrogal
RGP
D5802, D6901B/CCons Cracker FeedPipePetrogal
Propane
Cavern, D6901ACons Cracker Feed
PipeSigasShip
Prod
Other
Spot
Raff 2Cons Cracker FeedPipeFortum
D6801A/B
Petrogal
Truck Carbogal
SigasOther
PetrogalCepsa
Fuel Gas
1-January 2003 Version 1.0 Borealis Material Flow Specification Page 13/20
Country 7Olefins
Prod
D206D4801A/B
EthyleneHD PlantLD1 Plant
Ship
RAF
STEFAO
PORInternal Sines
Shipment appearing attwo Sites with a time delay
Cons
ProdPropylene
PE PlantsShip
RAF
STEFAO
POR
Cons
LD2 PlantAragonesas
Crude C4Prod
ButadieneCons ShipPipe
Ship
ProdAromatic Micture
Ship
Raff 1Pipe
TruckPipe
D306/D5801
Pipe
SC
RGP
Polimeri
ExxonAtochem
Shell
D7801A/B
D501A/BChempetrolProd
DuPontD601A/B
D502 Fortum
MethanolD0952MTBE
Prod D0951
Cons
Pipe Petrogal
PipeEuroresinas
Raff 2Prod D6801 Pipe Borealis Lda
Other
Other Other
AGT
Gassing Up (Own)
ExternalSpotContr
External ContrSpot
Gassing Up (Own)
Gassing Up (Own)
Gassing up (Sale) for Ethylene, Propylene and Butadieneare included in the Shipment Quantity
ProdFuel Oil
PipeCarbogalPower PlantD9501A/B
Log SwapTime Swap
Log SwapTime Swap
BPExxonOther
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