manual hoists - monocrane · the newly designed hand chain hoist vsiii is an innovative further...
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Manual Hoists
Yale Yalelift 360
Yale VS ///
CM Series 622
Yale Yalelift ITP/ITG
Yale Yalelift LHP/LHG
Coffing LHH
Table of Contents
1-2
3-4
5
6-7
8-9
10-11
Hand Chain Hoist
Ratchet Lever Hoist
Trolleys
Beam Clamps
Specialities
12
13
14-15
16
17
Yale Yalehandy
Yale UNOplus
Yale C 85 and D 85
Yale D 95
Yale AL
18
19-20
CM CBTP/CBTG
Yale HTP and HTG
23-26
27-32
33-41
42-43
Budgit Series USA Hoist
CM Cyclone Hoist
Chester Zephyr Hoist
Chester PT Trolley
21
22
Yale YC
Yale YRC
1
Capacity 500 - 20000 kg
Yalelift 360Hand chain hoist
• The enclosed robust stamped steel housing protects all
internal components even in the toughest conditions.
• The extremely low headroom allows maximum use of
the lifting height.
• The revolutionary 360° rotating hand chain guide
allows the operator to work from virtually any position,
in confined spaces or above the load. The Yalelift can
even be operated from the side of the load which also
makes it possible to use the hoist for horizontal pulling
or tensioning. Due to the additional flexibility, the opera-
tor is no longer forced to work in the danger zone near
the load.
• The brake system is extremely quiet and guarantees
operational safety and improved serviceability due to
omission of the vulnerable ratchet pawls. All parts are
made of high quality materials, additionally zinc-plated
or yellow-chromated to increase corrosion prevention.
• Chain guide and gearbox are almost totally enclosed.
Even under the toughest conditions the internal gear-
box remains protected.
• The hardened load sheave with four precision ma-
chined pockets ensures accurate movement of the load
chain.
• The surface protected zinc-plated alloy steel load
chains fulfil all requirements of current national and
international standards and regulations.
• Drop forged load and suspension hooks that yield
under overload instead of breaking, are made of high
tensile steel. The hooks are fitted with robust safety
latches and rotate 360°.
Areas of operation as well as operator conditions have
been improved far beyond those of a classical hand chain
hoist.
Standard Features
• Adjustable overload prevention device.
• Stainless steel load and hand chains.
• Chain container
• Corrosion resistant version
• Explosion proof version (ATEX)
Options
Hoisting Equipment - Hand chain hoist
2
Model
Model
Capacity Number ofchain falls
Chaindimensions
Lift per 1 m handchain
overhaul
Chain pullat WLL
Weight atstandard lift
(3 m)
Dimensions model Yalelift 360
Specifications model Yalelift 360
Hoisting Equipment - Hand chain hoist
• Overload prevention device
• Chain container
• Strong bolts between side plates and housing cover
and the reinforced hand wheel cover ensure increased
stability.
• Precision machined guide rollers ensure smooth
running of the load chain.
• High quality bearings for gearbox, side plates and load
chain sheave permit a long service life.
• Zinc-plated and yellow-chromated brake parts and
guide rollers ensure increased corrosion protection.
• Zinc-plated load chain as standard for added corrosion
protection.
3
The newly designed hand chain hoist VSIII is an innovative
further development introduced by Yale. The improved
hand chain guide prevents canting or jamming of the
hand chain, leading to a smooth running of the chain.
High quality bearings on side plates, gearbox and load
chain sheave ensure smooth operation of load chain and
drive pinion.
Optimized hand forces set standards for easy operation.
VS Hand chain hoist
Capacity 500 - 5000 kg
Options
Standard Features
Load chain sheave with needle bearing
Side plate with ball bearing Housing cover with ball bearing
Hoisting Equipment - Hand chain hoist
III
4
Model
Model
Capacity Number ofchain falls
Chaindimensions
Lift per 1 m handchain
overhaul
Chain pullat WLL
Weight atstandard lift
(3 m)
Dimensions model VS
Specifications model VS
Model VS , 250 - 3000 kg, single fall Model VS , 2000 - 5000 kg, double fall
Hoisting Equipment - Hand chain hoist
III
III
III III
Capacity 500 - 10000 kg
Series CM 622 hand chain hoist has simple, efficient, economical design.
Model
Model
5
111224
Series 622 Hand chain hoist
Dimensions model CM 622
Specificationsa model CM 622
Capacity Standard lift Number ofchain falls
Hand chain overhauled to lift load one meter
Chain pullat WLL
Headroom Weight
Hook opening(upper)Hook opening(lower)
Hoisting Equipment - Hand chain hoist
* We do not recommend lifting height is over 12m.
• Equipped with hardened load chain for flexibility and long wear.
• Compact design, low headroom and lightweight steel construction for easy
installation, even in confined spaces.
• Weston-type load brake requires no lubrication.
• Hand wheel cover with guide slots minimizes jamming and slipping.
• Forged swivel hooks with latches reduce twisting of chain and unintentional
unhooking of load when chain is slack.
Standard Features
Model
6
Hoisting Equipment - Hand chain hoist
Specifications model Yalelift ITP/ITG
Capacity Number of chain falls
Size Beam flange width
b
Beam flangethickness
t
Curveradius
Weight at standardlift (3m)
-P
Weight at standard lift (3m)
-G
Weight at standard lift
(3m) with locking device
-P
Weight at standard lift
(3m) with locking device
-G
* Insert P=Push trolley, G=Geared trolley.**Dimensions on request.
5.0
Standard Features
Yalelift ITP/ITGHand chain hoist with integrated push or geared type trolley Capacity 500 - 20000 kg
The combination of the Yalelift 360 with a low headroom manual trolley provides even more flexibility in the ap-plication of the Yalelift 360.
• All units of this series up to a capacity of 3000 kg are provided with single chain fall and the min. headroom (Dim. A) has been further reduced. Ideal for applica- tions with low ceilings and limited headroom.• The proven and almost stepless adjustment system allows quick and easy assembly of the trolley.• Trolleys up to 5 t are offered for two beam ranges. Range A for a flange width up to 180 mm is standard and covers approx. 80 % of all requirements. Conversion to range B for beam width up to 300 mm can be easily accomplished.• The trolley wheels are designed for a max. beam profile incline of 14 % (DIN 1025 - part 1), excellent rolling features are guaranteed by prelubricated, encapsulated ball bearings.• Anti-drop and anti-tilt devices as standard.
Options• Adjustable overload prevention device.• Stainless steel load and hand chains.• Chain container• Rubber buffers• Corrosion resistant version• Explosion proof version (ATEX)• Beam locking device to secure the unloaded trolley in a fixed position on the beam (park position e.g. on ships). Available up to a capacity of 20000 kg.
Chain guide High quality encapsulated ball bearings and slidingbushes for smooth and effortless operation.
The robust stamped steelhousing with four stay boltsis resistant to the toughestworking conditions.
The precisely machined loadsheave ensures accuratemovement of the load chain.
YLIT* 500YLIT* 500YLIT* 1000YLIT* 1000YLIT* 2000YLIT* 2000YLIT* 3000YLIT* 3000YLIT* 5000YLIT* 5000YLIT* 10000YLIT* 20000**
Model YLITP/ITG 500 YLITP/ITG 1000 YLITP/ITG 2000 YLITP/ITG 3000 YLITP/ITG 5000 YLITP/ITG 10000
7
Hoisting Equipment - Hand chain hoist
Dimensions model Yalelift ITP/ITG
Model Capacity Standard liftingheight
Number of chain falls
Size Beam flangewidth
Headroom Curve radiusmin.
Weight
- pushtrolley
- gearedtrolley
• The specially developed chain reeving system and chain guide allow the bottom block to be pulled laterally to the hoist even further up and almost against the beam flange.• The integrated design of the innovative Yalelift LH uses the same manual trolleys as incorporated in the Yalelift IT series.• All models of the LH series up to 3000 kg capacity are provided with single chain fall.• The proven and almost stepless adjustment system allows quick and easy assembly of the trolley.• The trolleys up to 5 t are offered for two beam ranges. Range A for a flange width up to 180 mm is standard and covers approx. 80 % of all requirements. Conversion to range B for beam width up to 300 mm can be easily accomplished.• The trolley wheels are designed for a max. beam profile incline of 14 % (DIN 1025 - part 1), excellent rolling features are guaranteed by prelubricated, encapsulated ball bearings.• The low headroom version of the Yalelift IT is adjustable to fit a wide range of beam profiles (e.g. INP, IPE, IPB).• Anti-drop and anti-tilt devices as standard.• Excellent rolling features due to machined steel wheels mounted on pre-lubricated, encapsulated ball bearings.
The hand chain hoist model Yalelift LH with integrated low headroom manual trolley is the consequent further development of the Yalelift IT. Wherever an even smaller headroom is essential, the Yalelift LH is the ideal choice.
Yalelift LHP/LHGHand chain hoist with integrated push or geared type trolley (low headroom) Capacity 500 - 10000 kg
• Adjustable overload prevention device.• Stainless steel load and hand chains.• Chain container• Corrosion resistant version• Explosion proof version (ATEX)• Beam locking device to secure the unloaded trolley in a fixed position on the beam (park position e.g. on ships). Available up to a capacity of 10000 kg.
Options
Standard Features
8
Hoisting Equipment - Hand chain hoist
Specifications model Yalelift LHP/LHG
* Insert P=Push trolley, G=Geared trolley
YLLH* 500YLLH* 500YLLH* 1000YLLH* 1000YLLH* 2000YLLH* 2000YLLH* 3000YLLH* 3000YLLH* 5000YLLH* 5000YLLH* 10000YLLH* 10000
MADEIN GERMANY
Model
9
Hoisting Equipment - Hand chain hoist
Dimensions model Yalelift LHP/LHG
* 25, 30, 40 and 50 Ton models available by special order — consult factory.** Standard lifts shown. Other lifts available — consult factory.† LHH-20 through LHH-50 models have two hand chains.
Stamped steel hand chain hoists are an excellent low cost option in the Coffing line. The compact,
lightweight design is ideal for construction and contractor applications where portability and easy
rigging are critical.
10
• CAPACITIES & LIFT - Rated loads from 1/2 to 20 Tons in stock with standard lifts of 10, 15,
and 20 feet. Standard hand chain drop is 2-feet less than lift. Other lifts, hand chain drops
and 25 - 50 Ton models available — consult factory.
• COMPACT and LIGHTWEIGHT - Designed for portability and easy installation. Compact gear
housing provides low headroom.
• EASY TO OPERATE - Lubricated bearings and bushings, bearing-mounted pinions, and heat-
treated spur gearing ensure smooth and efficient operation with minimal effort.
• SAFETY & LOAD CONTROL - Mechanical load brake engages instantly for precise load holding
and positioning. 360o swivel hooks with safety latches for positive load engagement.
• DURABLE - Through hardened load chain provides added strength and wear resistance for
greater chain life. Stamped steel housing withstands rugged conditions.
• EASY TO MAINTAIN - Designed for easy inspection and maintenance. Hoist can be dismantled
easily with simple hand tools.
• METRIC RATED
Capacity 500 – 50000 kg
LHH Hand chain hoist
Specifications model LHH
Model Capacity
kg
Standard liftingheight**
m
Number ofchain falls
Chain overhauledto lift load one
meterm
Chain pullat WLL
daN
Headroommm
Net weight(3m lift)
kg
Hoisting Equipment - Hand chain hoist
Standard Features
LHH-1/2LHH-1
LHH-1 1/2LHH-2LHH-3LHH-5LHH-8
LHH-10LHH-12LHH-15LHH-20LHH-25LHH-30LHH-40LHH-50
500100015002000300050008000
1000012000150002000025000*30000*40000*50000*
3/4.5/63/4.5/63/4.5/63/4.5/63/4.5/63/4.5/6
3/63/63/63/63/6
3333
111113335568
101420
3256757595
203312.5312.5526526
312.5 x 2 †416.7 x 2 †526.3 x 2 †714.3 x 2 †1000 x 2 †
252429343836354338474544474647
260300344381435575826826
1286128613301330165118621972
911162130347272
149149243308429635835
11
Hoisting Equipment - Hand chain hoist
Dimensions model LHH
Model A, mm B, mm C, mm D, mm E, mm F, mm G, mm H, mm J, mm K, mm
1/2t1t
1 1/2t2t3t5t8t
10t12t15t20t25t30t40t50t
260284400381435575826826
1286128613301343165118621972
138151165184198165198198198198308368429511657
138159184214254283383383516516733733752752752
133152156216254186
---------
242933354048707075757979
106103121
168
29323846646472729089
126157171
8610390
125146173242242284284319319462565603
111621222935464662629090
113133175
7591
102116138165222222271271318318386448514
83 87 92 98
111 92
106 106 106 106 154 184 214 256 329
• The enclosed design protects the internal parts from
contamination.
• The short handlever is fitted with an ergonomic
rubber grip.
• All parts of the disc type load brake are manufactured
from high quality materials and are corrosion protected.
• Standard free chaining device to quickly attach the load
or to pull the chain through the hoist in both directions.
• Alloyed steel link chain with zinc-plated resp. yellow
chromated finish, in accordance with national and
international standards and regulations.
• Drop forged suspension and load hooks are made
from non-aging, high tensile steel and fitted with robust
safety latches.
The extreme low tare weight and the very compact design
make the hoist easy to use even in confined working
conditions. Due to the multitude of application possibili-
ties e.g. in industry, trade and service this ratchet lever
hoist is indispensable.
YalehandyRatchet lever hoist
Capacity 250 - 500 kg
Standard Features
Model
Model Capacity Standard liftingheight
Number ofchain falls
Lift with onefull lever turn
Handle pullat WLL
Headroom Weight
12
Hoisting Equipment - Ratchet lever hoist
Dimensions model Yalehandy
Specifications model Yalehandy
• Due to optimized gearing and improved bearings in the housing cover a minimum effort is required to operate the short hand lever.• Steel hand wheel as standard.• Automatic screw-and-disc type load brake with corro- sion protected components.• Standard free chaining device to quickly attach the load or to pull the chain through the hoist in both directions.• Robust chain guide rollers eliminate fouling and jam- ming of chain on the load sheave.• Sturdy bottom block with encapsulated bolt connections• Alloyed steel link chain with zinc-plated resp. yellow chromated finish, in accordance with national and international standards and regulations.• Drop forged suspension and load hooks are made from non-aging, high tensile steel and fitted with robust safety latches.
Further technical development turns the ratchet lever hoist into the successor of our proven UNO model. The versatile tool for lifting, pulling and securing of loads is characterised by its compact design and robust stamped steel construction.
UNOplusRatchet lever hoist Capacity 750 - 6000 kg
Standard Features
Model
Model
Capacity Standard liftingheight
Number ofchain falls
Lift with onefull lever turn
Handle pullat WLL
Headroom Weight
13
Hoisting Equipment - Ratchet lever hoist
Specifications model UNO plus
Dimensions model UNO plus
• Explosion proof version (ATEX)
Options
• Enclosed housing with housing cover, handlever and bottom block made from high tensile white malleable cast iron for overall rugged construction.• The graphite cast iron load sheave for the link chain has precision machined chain pockets for accurate fit and durability of the load chain.• The roller chain sprocket is made from heat treated chromium-molybdenum steel with precision machined teeth to ensure smooth chain movement.• Alloyed steel link chain with zinc-plated resp. yellow chromated finish, in accordance with national and international standards and regulations.
Almost unlimited applications in maintenance, mining, construction, steel fabrication, shipbuilding and utility work. Ideal for moving and positioning heavy machines and securing heavy loads, simplifies setting pipes etc. in manholes and trenches.
D 85Ratchet lever hoist with link chainCapacity 750 - 10000 kg
C 85Ratchet lever hoist with roller chainCapacity 750 - 10000 kg
Standard Features
• All models can be equipped with an overload prevention device in the form of a slip clutch which is factory preset to approx. 25 % ± 15 % overload.• Free chaining device to quickly attach the load or to pull the chain through the hoist in both directions.• Hoist with sling chain.
Options
14
Hoisting Equipment - Ratchet lever hoist
Since 1936 more than 1 million units have been built in Velbert.
Option:Overload protection for D 95 and C/D 85.
This ratchet lever hoist is suitable for cargo tie down applications, since it has an automatic screw-and-disc type load brake preventing an unintentional loosening of the load.
MADEIN GERMANY
Model
Model
Model
Capacity Standard liftingheight
Number ofchain falls
Lift with onefull lever turn
Handle pullat WLL
Headroom Weight
Model Capacity Standard liftingheight
Number ofchain falls
Lift with onefull lever turn
Handle pullat WLL
Headroom Weight
15
1.51.51.51.51.5
1.51.51.51.51.5
Hoisting Equipment - Ratchet lever hoist
Specifications model C85
Dimensions model C85
Specifications model D85
Dimensions model D85
• Enclosed housing with housing cover, handlever and bottom block made from high tensile malleable cast iron for overall rugged construction.• The short handlever is fitted with an ergonomic rubber grip.• It has an automatically acting load pressure brake which works on the self-locking principal. For example, when used to secure loads an uninten-tional loosening of the brake is prevented when the load vibrates.• Standard free chaining device to quickly attach the load or to pull the chain through the hoist in both directions.• Alloyed steel link chain with zinc-plated resp. yellow chromated finish, in accordance with national and international standards and regulations.
The D 95 in its cast malleable iron design has taken key technical features from the proven D 85 but excels due to low tare weight and an extremely small measurement between suspension and load hooks. A versatile unit for moving, positioning and securing loads.
D 95Ratchet lever hoist with link chainCapacity 1500 - 3000 kg
Standard Features
• All models can be equipped with an overload prevention device in the form of a slip clutch which is factory preset to approx. 25 % ± 15 % overload.• Hoist with sling chain.
Options
Model Capacity Standard liftingheight
Number ofchain falls
Lift with onefull lever turn
Handle pullat WLL
Headroom Weight
16
1.51.5
Hoisting Equipment - Ratchet lever hoist
Dimensions model D95
Specifications model D95
MADEIN GERMANY
• The enclosed housing, hand lever and hand wheel are made from high quality aluminium.• Low effort on hand lever.• Due to precise needle bearings the hoist can be operated with little effort.• Standard free chaining device to quickly attach the load or to pull the chain through the hoist in both directions.• The chain guide is cast into the body to ensure fault- less chain movement.• Alloyed steel link chain with zinc-plated resp. yellow chromated finish, in accordance with national and international standards and regulations.
Its low tare weight is an advantage. When the hoist has to be frequently carried over longer distances to different assignments. This universal ratchet hoist should not be missing in any service truck.
ALRatchet lever hoistCapacity 750 - 3000 kg
Standard Features
• Stainless steel load chains.
Options
Model
Model
Capacity Standard liftingheight
Number ofchain falls
Lift with onefull lever turn
Handle pullat WLL
Headroom Weight
17
1.51.51.51.5
Hoisting Equipment - Ratchet lever hoist
Dimensions model AL
Specifications model AL
MADEIN GERMANY
The smooth rolling CBTP/CBTG trolley is the economical choice for most applications. Adjustable - Trolley easily adjusts to fit any beam flange within range of adjustment.
CBTP/CBTG Monorail trolleyCapacity 500 - 5000 kg
Model Capacity Beam flangewidth
Beam flangethickness
Curve radiusmin.
Weight
18
Hoisting Equipment - Trolleys
Model CBTP
Model CBTG
(kg) (mm) (mm) (mm) (kg)
Specifications
815
1116
1922
• It has excellent rolling features due to machined steel
wheels mounted on prelubricated, encapsulated ball
bearings.
• Adjustable to fit a wide range of beam widths and
profiles (e.g. INP, IPE and IPB).
• Adjustments are made by rotating the clevis load bar
which also ensures the centred positioning of the hoist
in the clevis – no creeping to the left or the right.
• The trolley wheels are designed for a max. beam profile
incline of 14 % (DIN 1025 - part 1).
• Trolleys are in accordance with the UVV and
machinery directives.
The trolley enables the exact positioning or easy travers-
ing of large loads with either manual or powered hoisting
equipment.
HTP/HTGPush and geared type trolley
Capacity 500 - 20000 kg
Standard Features
• Rotating hand chain guide.
• Stainless steel hand chains.
• Buffers
• Corrosion resistant version
• Explosion proof version (ATEX)
• Locking device to secure the trolley in position on the
beam (park position e.g. on ships).
Options
19
Hoisting Equipment - Trolleys
Model Capacity
Specifications model HTP & HTG
- Gearedtrolley
- Pushtrolley
Beam flangewidth
b - Size Amm
Beam flangewidth
b - Size Bmm
Beam flangethickness
t max. - Size Amm
Beam flangethickness
t max. - Size Bmm
Curve radiusmin.
- Size Am
Curve radiusmin.
- Size Bm
Weight
-P -G
Model
20
Hoisting Equipment - Trolleys
Dimensions model HTP & HTG
Provides a quick and versatile rigging point for hoisting
equipment, pulley blocks or loads. Flexible application due
to wide adjustment range. The central threaded spindle
allows easy attachment and a safe and secure grip.
The spindle can be secured against loosening.
YC Beam clampCapacity 1000 - 10000 kg
• Can be supplied with shackle (other jaw capacities).
Options
Model
Model Capacity Beam flangewidth
Weight
21
Hoisting Equipment - Beam clamps
Specifications model YC
Dimensions model YC
Model YC
459
1117
Compact and rigid beam clamp to be used as a versatile rigging point for hoisting equipment and loads.Flexible application due to wide adjustment range. The central threaded spindle allows easy attachment and a safe and secure grip. The spindle can be secured against loosening.
YRC Beam clampCapacity 1000 - 10000 kg
• Extremely robust due to reinforced side plates and jaws, for a safe attachment point even under demanding conditions.• Easy handling due to proven threaded spindle mechanism.• Flattened clamping jaws for use even in confined spaces.
Standard Features
Model
Model
Capacity Beam flangewidth
Weight
22
Hoisting Equipment - Beam clamps
Specifications model YRC
Dimensions model YRC
Compare model YRC (left) and model YC (right) - model YRC is more robust to be used under demanding conditions.
Model YRC
56
131424
Catalog No. Capacity*ton
Standard liftingheight
Number ofchain falls
Chain overhauledto lift loadone meter
Chain pullat WLL
Headroom Net weight
Standard
• Light weight.
• Frame made from tough aluminum alloy casting with high strength
qualities.
• Hand chain wheel cover of heavy pressed steel with special shape to
guide the hand chain through gag-resistant operations.
• A proven load brake design of the Weston Type for fine, sure control.
• Overload device standard. Protection from excessive overloads.
• It is lightweight and compactly designed for portable, hook-on, use
anywhere type service. The rugged design provides long life in
industrial and construction service and is frequently used in rigging
and off-vertical type lifting requirements.
BUDGIT USA Hand Chain Hoists were boldly engineered to combine
various materials with special shapes and incorporating features to
ensure greater strength and ruggedness, true efficiency, smooth
operation and greater reliability.
USA Hand Chain Hoist with hook suspension
Capacity 250 – 6000 kg
Standard Features
• Spark and corrosion resistant features that include bronze alloy hooks;
bronze block sleeve or aluminum lower block; special chrome nickel
stainless steel alloy load chains; and aluminum or bronze hand chain.
Options
23
Hoisting Equipment - Specialities
Spark andcorrosionresistance
Specifications model USA with hook suspension
* Capaicty for standard models is metric ton rated. Capacity for spark and corrosion resistance models is US ton rated due to stainless steel load chain.
826082618262825982638264826582668267
8260SR8261SR8262SR8259SR8263SR8264SR8265SR8266SR8267SR
0.250.51
1.523456
2.42.42.42.42.42.42.42.42.4
111112233
2525356969
137137206206
112232273527363237
318318337413413695695772772
121215232334344848
USAMADEIN THE
TM
USA, 1/4 - 2 metric ton/US ton USA, 3 - 6 metric ton/US ton
Model
24
Hoisting Equipment - Specialities
Dimensions model USA with hook suspension
A,mm
B,mm
C,mm
D,mm
E,mm
F,mm
G-upper,mm
G-lower,mm
H-upper,mm
H-lower,mm
318
229
121
95
54
89
25
25
26
26
318
229
121
95
54
89
25
25
26
26
337
267
140
95
54
92
29
25
29
26
413
305
117
184
105
98
30
29
35
29
413
305
117
184
105
98
30
29
35
29
695
384
194
108
105
98
34
34
37
37
695
384
194
108
105
98
34
34
37
37
772
432
222
102
105
98
43
43
46
46
772
432
222
102
105
98
43
43
46
46
1/4 metric ton1/4 US ton
1/2 metric ton1/2 US ton
1 metric ton1 US ton
1 1/2 metric ton1 1/2 US ton
2 metric ton2 US ton
3 metric ton3 US ton
4 metric ton4 US ton
5 metric ton5 US ton
6 metric ton6 US ton
BUDGIT USA Hand Chain Hoists were boldly engineered to combine various materials with special shapes and incorporating features to ensure greater strength and ruggedness, true efficiency, smooth operation and greater reliability.
USA Army Type Trolley HoistCapacity 250 – 6000 kg
Standard Features
Options
25
Hoisting Equipment - Specialities
Catalog No. Capacity*ton
Standardliftingheight
m
Number ofchain falls
Chain overhauledto lift loadone meter
m
Headroom
mm
Minimumcurve radius
mStandard
Chain pullat WLL
daN
Net weight
kg
Spark & Corrosion Resistance
Specifications model USA Army Type trolley hoist
With Push Trolley
With Geared Trolley
• Light weight.• Frame made from tough aluminum alloy casting with high strength qualities.• Hand chain wheel cover of heavy pressed steel with special shape to guide the hand chain through gag-resistant operations.• A proven load brake design of the Weston Type for fine, sure control.• Overload device standard. Protection from excessive overloads.• It has the advantage of decreasing the headroom with close coupled trolley connection. The trolley hoist delivers tighter headroom where just a couple of inches greater lift is of utmost importance.• USA Army Type Trolley Hoist is a variation of the hook suspended hand chain hoist. Rather than the standard hook suspension, trolley hoists have a lug suspension to permit a rigid mount trolley to be attached to the hoist…making up the trolley hoist unit. Trolley can be either a push or hand geared model. The 1-ton model, because of its compactness, requires a special hand chain wheel extension for the chain wheel to clear a monorail beam. Subsequently, the trolley for the 1-ton unit includes anti-tip guide rollers to prevent trolley tipping when the hand chain is pulled to raise or lower loads.
• Spark and corrosion resistant features that include bronze alloy hooks; bronze block sleeve or aluminum lower block; special chrome nickel stainless steel alloy load chains; and aluminum or bronze hand chain.
* Capaicty for standard models is metric ton rated. Capacity for spark and corrosion resistance models is US ton rated due to stainless steel load chain.** In order to maintain the best possible headroom, the 1-ton capacity BUDGIT USA Trolley Hoist has an extended hand chain wheel. For push type trolley applications with the extended hand chain wheel, a push trolley with anti-tip roller is utilized on the side of the beam opposite the hoist hand chain.*** Catalog No. 8321, ½ ton hoist with hand geared trolley uses the 1-ton hand geared trolley. For dimensions U, V, W, Y, Z, WD and Minimum Radius Curve, use 1 ton dimensions.
8310
8311
8312
8313**
8314
8415
8316
8317
8318
8310SR
8311SR
8312SR
8313SR
831SR
8415SR
8316SR
8317SR
8318SR
0.25
0.5
1
1.5
2
3
4
5
6
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
1
1
1
1
1
2
2
3
3
25
25
35
69
69
137
137
206
206
11
22
32
27
35
27
36
32
37
308
308
308
400
400
613
587
645
645
0.8
0.8
1.1
1.2
1.2
1.2
1.2
1.8
1.8
19
19
27
45
45
68
114
127
127
8321***
8322
8323
8324
8325
8326
8327
8328
8321SR
8322SR
8323SR
8324SR
8325SR
8326SR
8327SR
8328SR
0.25
0.5
1
1.5
2
3
4
5
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
1
1
1
1
1
2
2
3
25
25
35
69
69
137
137
206
11
22
32
27
35
27
36
32
308
308
308
400
400
613
587
645
0.8
0.8
1.1
1.2
1.2
1.2
1.2
1.8
30
30
35
51
51
75
120
134
USAMADEIN THE
TM
Dimensions model USA Army Type trolley hoist
Model
26
Hoisting Equipment - Specialities
USA Army Type trolley hoist with push trolley, 1/4 - 6 metric ton/US ton
USA Army Type trolley hoist with geared trolley, 1/4 - 6 metric ton/US ton
A, mm
B.min, mm
C, mm
D, mm
E, mm
F, mm
G, mm
K, mm
L.max, mm
U, mm
V, mm
W.min, mm
X.min, mm
Z.max, mm
WD, mm
197
308
121
95
54
89
16
40
248
56
54
16
16
100
79
197
308
121
95
54
89
16
40
248
56
54
16
16
100
79
222
308
140
95
54
181
16
40
248
78
68
32
16
124
102
276
400
117
184
105
98
21
64
260
87
97
32
16
152
125
276
400
117
184
105
98
21
64
260
87
97
32
16
152
125
295
645
108
194
105
98
27
76
464
87
110
25
16
149
125
295
638
108
194
105
98
27
76
448
116
83
40
16
137
102
308
679
114
222
105
98
27
76
448
152
122
21
16
203
165
308
679
114
222
105
98
27
76
448
152
122
21
16
203
165
1/4 metric ton1/4 US ton
1/2 metric ton1/2 US ton
1 metric ton1 US ton
1 1/2 metric ton1 1/2 US ton
2 metric ton2 US ton
3 metric ton3 US ton
4 metric ton4 US ton
5 metric ton5 US ton
6 metric ton6 US ton
Capacity 250 - 10000 kg
27
Model Capacity Standard liftingheight
Number ofchain falls
Chain overhauledto lift load one meter
Chain pull at WLL
Headroom Weight
181820313147476364
112113
Specifications model Cyclone
Hoisting Equipment - Specialities
• Most interchangeability of parts
in the industry
• Standard Load Limiter for
simple, automatic overload
protection
• Enclosed contoured Weston-
type automatic brake for positive
load control
• High-efficiency spur gearing for
greater lift with minimum effort
• Rugged Hoistaloy chain for
added strength and durability
• Fully machined, forged liftwheel
pockets for easier lifting and
smooth free chaining
• High-strength aluminum alloy
castings in frame and covers
• Inspected over 75 times to meet
or exceed HMI and ASME/ANSI
performance and safety
standards
• Metric rated
One of the most popular and reliable hoists ever designed.
CycloneHand chain hoist
• Fabric chain bags
• Metal chain containers
• Unwelded hand chain
• Latchlok hooks
• Bullard hooks
• Eye-type suspension
• Spark-resistant version (include
zinc-plated load and hand chain,
bronze hooks)
Options
USAMADEIN THE
TM
28
Model
Dimensions model Cyclone
Hoisting Equipment - Specialities
Capacity 250 - 12000 kg
29
Model Capacity
- Gearedtrolley
- Pushtrolley
Standardliftingheight
Number ofchain falls
Beam flangewidth
Chain overhauledto lift load one meter
Chain pullat WLL
Headroom Curve radiusmin.
Weight
67-14067-14067-14086-14386-14386-14386-143
102-159102-159127-203127-203140-203
5050607676
108108141143273277498
31313764648686
126128239243484
• Rugged steel loadbars connected directly to hoist frame
• Reduced headroom, side clearances and end approach
for easy maneuvering of heavy loads in tight places
• Standard Load Limiter automatic overload protection
• Plain and geared trolley mounts in capacities from
1/4 to 12 tons
• Universal tread trolley wheels for operation on sloped
or flat flanged beams
• Chain containers, zinc-plated load and hand chain, aluminum
unwelded hand chain, Latchlok hooks, bronze hooks, bullard
hooks, larger beam trolleys, trolley guards, and units without
Load Limiter optional, depending on capacity
• Metric rated
Same quality and performance as the Cyclone in a compact, lowheadroom integral trolley mount. Ideal for applications requiring amoveable hoist including:
Cyclone Army Type Trolley Hoist
Specifications model Cyclone Army type trolley hoist
Hoisting Equipment - Specialities
- P - G
• Fabric chain bags
• Metal chain containers
• Unwelded hand chain
• Latchlok hooks
• Bullard hooks
• Eye-type suspension
• Spark-resistant version (include
zinc-plated load and hand chain,
bronze hooks)
Options
USAMADEIN THE
TM
30
Model
Dimensions model Cyclone Army type trolley hoist
Hoisting Equipment - Specialities
Model Cyclone Army type trolley hoist - push trolley Model Cyclone Army type trolley hoist - geared trolley
Capacity 500 - 6000 kg
31
86-12786-12792-14092-14092-140
102-178102-178102-178
97100109172163162
4144868695
143153176
• Crowned tread and flanged wheels to minimize rolling friction
• Simple, efficient design
• Reduced headroom, side clearances and end approach for
easy maneuvering of loads in tight places
• Plain trolley mounts in capacities from 1/2 to 6 tons
• Geared trolley mounts in capacities from
1 1/2 to 6 tons
• Chain containers, zinc-plated load and hand chain, aluminum
unwelded hand chain, Latchlok hooks, bronze hooks, bullard
hooks, larger beam trolleys, trolley guards and units without
Load Limiter optional, depending on capacity
• Standard Load Limiter/automatic
overload protection
• Metric rated
Cyclone and trolley all in one unit for low headroomapplications features:
CycloneTrolley Hoist For Low Headroom
Specifications model Cyclone low headroom trolley hoist
Model Capacity
- Gearedtrolley
- Pushtrolley
Standardliftingheight
Number ofchain falls
Beam flangewidth
Chain overhauledto lift load one meter
Chain pullat WLL
Headroom Curve radiusmin.
Weight
- P - G
Hoisting Equipment - Specialities
Standard Features
• Fabric chain bags
• Metal chain containers
• Unwelded hand chain
• Latchlok hooks
• Bullard hooks
• Eye-type suspension
• Spark-resistant version (include
zinc-plated load and hand chain,
bronze hooks)
Options
USAMADEIN THE
TM
5001000150020003000400050006000
32
Dimensions model Cyclone low headroom trolley hoist
Model
Model Cyclone low headroom trolley hoist - push trolley Model Cyclone low headroom trolley hoist - geared trolley
Hoisting Equipment - Specialities
• Lightweight steel frame,
• Heavy duty steel covers, ball bearing supported load shaft and
a durable, efficient, grease lubricated planetary gear train.
• Gears and pinions are alloy steel, machine cut, heat treated and
mounted on heavy duty roller bearings.
• Load and hand chain guides assure smooth, trouble free operation.
• A fast acting Weston Style brake provides smooth, positive load
handling.
• Precision formed alloy steel load chain runs in a reversible 5 or 6
pocket load sheave.
• The Zephyr design is easily adaptable to meet the special
requirements of most applications.
Chester Zephyr steel framed hook suspended hoists are designed,
built and tested to rigid specifications of quality and performance,
to exceed industry standards. The Chester Zephyr is a thoroughly
engineered hoist from every standpoint. With available capacities
from 1/4 through 25 ton, its simplicity of design makes it easy to
service and maintain.
ZephyrHook Suspended HoistCapacity 500 – 25000 kg
Standard Features
• Chain container.
• Spark-resistance features.
• Corrosion-resistance features.
Options
Model Capacity Standard liftingheight
Number ofchain falls
Chain overhauledto lift loadone meter
Chain pullat WLL
Headroom Net weight
33
Hoisting Equipment - Specialities
Specifications model Zephyr hook type hoist
USAMADEIN THE
TM
Model
34
Hoisting Equipment - Specialities
Dimensions model Zephyr hook type hoist
The Chester Zephyr Army Type Geared Trolley Hoist consists of the standard Zephyr Hoist mechanism and an integral trolley which minimizes headroom when compared to a hoist suspended from a standard trolley.
ZephyrArmy Type Trolley HoistCapacity 500 – 10000 kg
35
Hoisting Equipment - Specialities
Specifications model Zephyr Army Type trolley hoist
Model Capacity
- Gearedtrolley
- Pushtrolley
Standard liftingheight
Number ofchain falls
Beam flangewidth
Headroom Curve radiusmin.
Net weight
-P -G
1/2 to 2 TON. Zephyr Army Trolley hoists in these capacities are notable for light weight and ability to traverse minimum radius curves freely, since the trolley units swivel. Construction is ingeniously simple.
A standard Zephyr spur geared hoist is suspended on a special load bar carried at each end by a lifetime lubricated precision ball bearing-equipped two wheel trolley. Trolley units are adjustable to beam size and are interchangeable. Plain trolley may be replaced with geared unit at any time, as required. Wheels have convex-machined treads that will maintain roundness through long use.
3 to 10 TON. These units are compact combinations of the larger-capacity Zephyr spur geared hoists with integrated four-wheel trolleys with duo-sealed Timken-bearings. The result is a unit of minimum dimensions retaining full operating advantages. Modified conventional Army Type construction not only provides protection of heavy gauge rolled steel side plates, but also added advantages of adjustability to beam sizes, as well as adaptability to comparatively tight minimum radius track curves. All trolley wheels are easily adjustable for bearing wear.
Zephyr Army Type Hoists are available for wide flange sections, monorail runways, or I-beams outside the normal adjustment range. Consult factory for details.
• Track clamps• Load limiters• Trolley bumpers and drop stops• Chain containers• Spark and corrosion resistance construction
Options
43497777
100124170170237305
63668888
118134181181255319
USAMADEIN THE
TM
36
Hoisting Equipment - Specialities
Dimensions model Zephyr Army Type trolley hoist
Model
Zephyr Army Type trolley hoist with push trolley, 500-2000kg
37
Hoisting Equipment - Specialities
Zephyr Army Type trolley hoist with geared trolley, 1000-2000kg
Zephyr Army Type trolley hoist, push & geared, 5000-6000kg Zephyr Army Type trolley hoist, push & geared, 8000kg
Zephyr Army Type trolley hoist, push & geared, 10000kg
Zephyr Army Type trolley hoist, push & geared, 3000-4000kg
• Equipped with concentrically machined, cast iron, precision bearing trolley wheels.• Custom built to fit a specific beam and can be built to suite patented tracks, I-Beams, Wide Flange beams or almost any other type of runway• Incorporates a rugged steel frame, suspension members and covers and uses the heavy duty components common to our Zephyr Hoist product line• Panetary gear train• Positive acting Weston Style load brake• Alloy steel load chain• Load wheel can be reversed to double its useful life• The design of the Zephyr Low headroom hoist makes it ideal for customization to meet the specific requirements of most applications.
Chester Zephyr Low Headroom trolley hoists, as the name implies are designed for those applications where head room is so limited that no other type hoist can be used. It offers the answer for existing structures with low ceilings and suggests interesting cost savings in new construction by allowing lower ceilings.
The Chester Low Head Room is not adjustable to varying size beams. Each unit is custom-built to fit the size beam specified in the order.
Zephyr Low Head Room hoists are equipped with concentrically machined, cast iron, precision bearing trolley wheels.
Beam size, height, flange width, and curve radius are required for all orders.
ZephyrLow Headroom Trolley HoistCapacity 1500 – 24000 kg
Standard Features
• Load limiters• Chain containers• Track clamps• Spark and corrosion resistant features
Options
Model Capacity
- Gearedtrolley
- Pushtrolley
Standardliftingheight
Number ofchain falls
Beam flangewidth
Chain overhauledto lift load one meter
Chain pullat WLL
Headroom Curve radiusmin.
Weight
- P - G
38
1500200030004000500060008000
1000012000160002000024000
2.02.02.02.32.62.62.93.6
9495
138140260260295464464726885885
104106152154287287351501501762957957
Specifications model Zephyr low headroom trolley hoist
Hoisting Equipment - Specialities
USAMADEIN THE
TM
Model
39
Dimensions model Zephyr low headroom trolley hoist
Hoisting Equipment - Specialities
Zephyr low headroom trolley hoist
The Chester Zephyr Swivel Truck Low Headroom Trolley Hoist provides
an absolute minimum distance from the bottom of the runway beam to
the saddle of the load hook in the fully raised position. This trolley hoist
provides true low headroom capabilities.
Our Swivel Truck Low Headroom also incorporates two highly desirable
features – compact physical dimensions, and the ability to travel extremely
short radius curves. Runways can be located closer to walls than would
otherwise be possible, with units of heavier and bulkier construction.
The Swivel Truck is ideal for patented monorail, especially when required
for use with switches, turntables and interlocks. For such applications,
minimum dimensions are a necessity. Our compact, lightweight, steel
swivel truck design offers versatility and adaptability to problem job
applications where space savings is essential.
Zephyr Swivel Truck Low Headroom Trolley HoistCapacity 250 – 6000 kg
• Wider flange width
• Load limiters
• Chain containers
• Track clamps
• Spark and corrosion resistant features
Options
Model Capacity
- Gearedtrolley
- Pushtrolley
Standardliftingheight
Number ofchain falls
Beam flangewidth*
Chain overhauledto lift load one meter
Chain pullat WLL
Headroom Curve radiusmin.**
Weight
- P - G
40
Hoisting Equipment - Specialities
Specifications model Zephyr swivel truck low headroom trolley hoist
* Each unit is set for a specified flange width and is not adjustable.** Curve radius is must always be specified when ordering.
157157157171171211235252252
585858
111114156159211211
656565
121122170172225225
USAMADEIN THE
TM
Model
41
Dimensions model Zephyr swivel truck low headroom trolley hoist
Hoisting Equipment - Specialities
Zephyr swivel truck low headroom trolley hoist
• Lifetime lubricated precision ball bearings, in 1/4 through 3 ton capacity
trolleys, assure a minimum of manual effort and also of maintenance.
• In the 4 ton through 25 ton capacities, each trolley is equipped with eight
duo-sealed Timken tapered roller bearings that absorb the radial and thrust
loads exerted in these heavier sizes, and reduce manual effort and maintenance
to a minimum.
• Heavy rolled steel side plates are shaped to give these trolley units stability
and rigidity. They extend beyond the wheels to act as bumpers. Steel equalizing
pins connect the two halves of each trolley, providing load equalization and
smooth operation.
• Trolley wheels are long wearing alloy cast iron. Wheel treads are machined
to provide smoothest possible rolling motion. Steel axles are rigidly supported
in the side frame. Steel trolley blocks reinforce the side plates as well as the
equalizing pin.
• Trolley can be adjusted to fit different beam flange width. Consult factory
when special beam request.
PTPush and Geared TrolleyCapacity 250 – 50000 kg
• Spark-resistance feature – add “SR” as suffix to models.
Options
Model Capacity Minimum beamheight
Beam flangewidth
Minimum curveradius
Net weight
- P - G- Push trolley - Geared trolley
42
Hoisting Equipment - Specialities
Specifications model PT
1/4 through 20 ton units are supplied straight sided with universal wheels for operation on flat or tapered beams. For patented track applications consult factory.25 and 50 ton units are supplied with canted side plates for operation on standard American tapered I-beams. For other beams consult factory.
10
10
20
20
30
32
70
73
73
136
141
141
272
277
474
689
806
1214
17
17
28
29
41
42
83
85
85
157
163
163
295
299
544
733
855
1284
Standard Features
USAMADEIN THE
TM
Model
43
Hoisting Equipment - Specialities
Dimensions model PT
PT push trolley PT geared trolley
To make your order placement fast, accruate and easy, please have all of the specification informaiton prepared that is prepared in the chart below.
Hand Chain Hoists
Model:
Capacity: kg
Lift: m
Hand chain drop: m
NOTE: Hand chain drop is normally 0.5m less than lift.
Overload prevention device
Chain container
Explosion proof version/Spark-resistant version
Stainless steel load and hand chains
Corrosion resistant version
Trolley Hoists
Model:
Capacity: kg Lift: m Hand chain drop: m
NOTE: Hand chain drop is normally 0.5m less than lift. Beam flange width: mm
Minimum curve radius: _________mm
Trolley type: Push trolley
Overload prevention device
Beam locking device
Corrosion resistant version
Geared trolley
Stainless steel load and hand chains Chain container
Rubber buffers
Explosion proof version/Spark-resistant version
Model:
Capacity: kg Lift: m
Ratchet Lever Hoists
Overload prevention device Stainless steel load chain Sling chain Explosion proof version
Trolleys
Model:
Capacity: kg
Beam flange width: mm
Minimum curve radius: _________mm
Trolley type: Push trolley
Beam locking device
Corrosion resistant version
Geared trolley
Rubber buffers
Explosion proof version/Spark-resistant version
Others:
Others:
Min
.Cur
ve R
adiu
s
Min
.Cur
ve R
adiu
s
www.cmworks.com
Singapore/Malaysia/Indonesia/Vietnam/Brunei/Philippines/Australia
Columbus McKinnon Asia Pacific Pte Ltd
No.2, Jurong East Street 21, #04-31J,
IMM Building, Singapore 609601.
Email: inquiryasia@cmworks.com
Thailand
Yale Industrial Products Asia (Thailand) Co., Ltd.
BB Building Room 1510, 15th Floor, 54 Asoke Road, Klongtannua,
Wattana, Bangkok 10110, Thailand
Email: inquiryasia@cmworks.com
India
Columbus McKinnon Corporation India Office
Flat No. 101b, Heerabai Niwas
Behind Symantec, Baner
Pune 411045 India
Email: inquiryasia@cmworks.com
Please contact our authorized distributor.
MH-V1-EN 2014-07
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