matsushita electric works, ltd
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Wide selection of lenses to fit your application
2007Good Design Award
* Most powerful, Smallest and Minimum in its class is according to our research as of 1st October 2007.
Most powerful
8,000mW/cm2Head:
12 dia. ×50mm
SmallestController:
80×130×145mm
MinimumLow power
consumption:
60VA
Most powerful intensity 8,000mW/cm2 in its class.Easy operation, installation, energy efficiency
and environmental friendliness in a compact size.More reliable UV irradiation achieved by higher head-cooling efficiency.
Standard lens Cylindrical lens Rod lensSide view lens
Temperature feedback: Provides excellent and stable
UV irradiation performance
Fan-less controller: No need for an exhaust process
or vibration-proofing measures
Estimated light source life: 20,000 hours
Low running cost
LED for thermal distortion-less
UV irradiation for distortion-less
Easy UV meter
UJ20 series
UV Curing System
LED spot type
UV Curing System
AR
CT
1B282E
-1● In order to use this product properly, be sure to read the Installation
Instructions and Manual before use.
Safety Precautions
Specifications are subject to change without notice. Printed in JAPANARCT1B282E-1 200711-5YT
These materials are printed on ECF pulp.These materials are printed with earth-friendly vegetable-based (soybean oil) ink.
Please contact ..........
All Rights Reserved © 2007 COPYRIGHT
Matsushita Electric Works, Ltd.� Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, Japan� Telephone: Japan (81) Osaka (06) 6903-5129http://www.mew.co.jp/ac/e/e-mail:webmaster@aiplasma.com
http://www.mew.co.jp/ac/e/ Matsushita Electric Works, Ltd.
UV Curing System LED-Aicure UJ20 seriesARCT1B282E-1 ’07.11 New
0
10152025
50
30
40
870mW/cm2
1300mW/cm2
1910mW/cm2
1870mW/cm2
1530mW/cm2
890mW/cm2
630mW/cm2
623mW/cm2
441mW/cm2
Peak intensity
Power at edge
φ5.9
φ4.6
φ3.2φ2.9
φ3.7
φ5.5
φ6.7Irra
dia
tion
dis
tanc
e (m
m)
Extensive know-how condensed into a compact size.
UJ20
2 3
UV irradiation technology
The most powerful UV
■ Most powerful 8,000mW/cm2
Each head (smallest in its class, 12-mm dia. x 50 mm when equipped with a standard lens) has a built-in temperature feedback sensor. The controller directly reads and displays the LED temperature. Therefore, users can easily make optimum settings with a sufficient margin. This function detects breaks and short-circuits in the head and monitors individual irradiation time. In case of an abnormal temperature rise, an alarm is output, and if the temperature exceeds the maximum allowable level, an error is output to protect the LED lamp from damage.
Generally, when the LED temperature rises, the output decreases. The heads for UJ20 have improved heat radiation efficiency, which reduces such temperature rises.The heads are equipped with a temperature sensor, which gives feedback of the light source output based on the LED temperature to prevent the output from decreasing.The feedback control and the improved heat irradiation performance of the heads have achieved stable UV irradiation even during continuous lighting of the UV-LED.
The temperature feedback control operates for each head individually. Even if four heads are used in a line, a reliable and uniform irradiation is possible.When ANUJ6160 heads equipped with ANUJ6475S (cylindrical lens) are used with 18-mm pitches as shown in the figure, an area of approx. 70-mm wide can be reliably irradiated at 350 mW/cm2 or higher intensity.
Feedback control is possible at all output settings from 0 to 100%, keeping the UV intensity variations within ±3%.
When the ANUJ6423 lens is used, irradiation up to 8,000 mW/cm2 is possible.Feedback control is possible in the output setting range from 0 to 90%. At 0 to 80%, the UV intensity variations can be kept within ±3% as with the high accuracy mode.
■ Two irradiation modes with excellent irradiation stability
■ Reliable self-diagnosis function
■ Stable UV irradiation■ Precision adhesion for thermal distortion-less.
ANUJ6160, which features improved heat irradiation performance of the head, is capable of continuous high efficiency and stable UV irradiation.
The high intensity of 8,000 mW/cm2 is possible by using the ANUJ6160 LED head and ANUJ6423 lens in power mode.Even in high accuracy mode, an intensity of 6,400 mW/cm2 is possible.
Increased UV intensity equates to greater ease of use by shrinking tact time, expanding irradiation area, and allowing greater freedom in head installation. Years of experience have enabled us to create a compact size that’s equipped with an irradiation display function that works with an UV sensor. Environmentally friendly, it is CE and RoHS compliant. UJ20 (LED type Aicure) not only enables precision bonding through control over curing distortion caused by temperature rises, but offers great running cost savings.
■ Individual feedback control for reliable irradiation
■ Estimated Light Source life length of 20,000 hours
With the LED system UV irradiation turns on instantly, only when it is needed. With a duty of 1/5 (process tact time is 5 and irradiation time is 1), the LED system equates to 100,000 hours using the lamp system (approximately 33 or more times greater). This amounts to a great decrease in maintenance needed for lamp replacement and running cost.
Production tact time can be reduced, because irradiation intensity (8,000 mW/cm2) is twice that of our previous products.
Since achieving 8,000 mW/cm2, you can perform irradiation with the energy required for curing even if the irradiation output has been narrowed. By narrowing the set irradiation output, you can stretch the light-source life even further.
*Curing time depends on resin characteristics.
Temperaturefeedback control Remarks
Ideal for high-output irradiationThe feedback control functions up to 7,200 mW/cm2*
Stable irradiation with intensity variations within ±3%
PowerMode
FeedbackMode
* ANUJ6160 equipped with the ANUJ6423 lens
Max. irradiationintensity*
8,000mW/cm2Overheat,
broken wire,short circuits
6,400mW/cm2
The 365 nm wavelength enables clear UV irradiation.The irradiation beam does not contain infrared rays, minimizing the temperature rise of workpieces.This is ideal for applications that require low temperature, high precision bonding with minimum thermal distortion, such as the assembly of thin plastic lenses.
Typical characteristics
Typical chracteristics
Typical curves of ANUJ6160 when our standard bracket is used
60
40
20
00 10 20 30 40
Lamp type without a cooling filter
Lamp type with a cooling filter
LED-Aicure
53deg.
40deg.
3.4deg.
Irradiation time (sec.)
Tem
per
atur
e ri
se (d
eg.)
Conditions Workpieces: Optical pickup lensesUV intensity: 250 mW/cm2
Irradiation distance: 20 mm
Irradiationmode
Setoutput
Intensity when a3-mm dia. lens is used
Estimatedlight source life*
100%
75%
8,000mW/cm2
6,000mW/cm2
20,000 hrs.
30,000 hrs.
■ Merit of 8,000 mW/cm2
Reduced tact time
Increased light-source life
Greater positional leeway for installation.
Increased intensity and area
UJ208,000 mW/cm2 highest output in its class. More reliable UV irradiation achieved by the feedback control and high head-cooling efficiency.
15mm
2.1 dia.
5040mW/cm2
10mm
8 dia.
Area exceeding 500mW/cm2
ANUJ6160 + ANUJ6420NEW
ANUJ6160 + ANUJ6424NEW
NEW
Greater possible applications.
Sufficient power is available even for wide areas. For example, using lens: ANUJ6428 in a 5.5 mm diameter area (WD = 40 mm), an irradiation intensity on par with previous lamp systems is available: over 623 mW/cm2 in Power Mode and over 518 mW/cm2 in feedback Mode. Also, there is no drop in intensity caused by branching as seen in the lamp system.
Sufficient power is available even with special lenses. In addition to five types of standard lens (3, 4, 6, 8, and 10 dia.), side view lens, cylindrical and rod lens are available to your UV application.
Irradiation intensity range that equals the lamp type.
Conditions: Irradiation distance: WD = 10 mm
Irradiation area (mm)
Irradiation area (mm) Irradiationarea(mm)
UV
inte
nsity
(mW
/cm
2 )
UV
inte
nsity
(mw
/cm
2 )
-5 -4 -3 -2 -1 0 1 2 3 4 5
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
Typical characteristics
ON
Est
imat
ed li
fe (h
rs.)
ANUP5204Continuously ON
ON/OFF controlDuty = 1/5
ContinuouslyON
10,000
20,000
30,000
100,000
3,000hrs.
20,000hrs.
100,000hrs.
Over6 times
Over33 times
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Lamptype
LEDtype
LEDtype
Standard lens Rod lens
18mm
500
450
400
350
300
250
200
150
100
50
0-40 40-4 -2 0 420-36 36-32 32-28 28-24 24-20 20-16 16-12 12-8 8-4 4
18mm
70mm
18mmW
D=
25m
m
Cylindrical lensSide view lens
100
90
80
70
60
8000
7200
6400
30
20
10
0
0 5 10 15 20 25 30 35 40
Continuous lighting time (min)U
V in
tens
ity r
atio
(%)*
Lens: ANUJ6428 (Power mode)
: 70% irradiation diameter intensity at central intensity.
Power modeFeedback mode
ANUJ6160+
ANUJ6423
NEW
* When the temperature of the LED in the ANUJ6160 head is 60° or less.The lamp life of 20,000 hours is not a guaranteed value.
* 100: Output setting of 100% in the power mode** When equipped with the ANUJ6423 lens
Detectionfunctions
Output setting:0 to 90%
Output setting:0 to 100%
Through increased irradiation intensity, power in excess of 500 mW/cm2 is possible in an wide 8 mm dia. area.
Installation becomes easier with increasing irradiation intensity. The work distance can be increased and the irradiation area can be enlarged.
High accuracy mode
Power mode
1: Set to 100% in power mode
2: Set to 90% in power mode
3: Set to 80% in power mode = 100% in high accuracy mode
2
1
3
1
23
UV Curing SystemLED spot type
No.1
4,000mW/cm2
Conventionalproducts
8,000mW/cm2
ANUJ6160 +ANUJ6423
LED Spot type UV Curing System
Unique
LED
tem
pera
ture
rise
(deg
C)
Irrad
iatio
n in
tens
ity (m
W/c
m2 )
**
Flexible cable
Replaceable lens
■ 365 nm wavelength ideal for UV curingThe ideal wavelength for UV resin curing is 365 nm and this is used as the main wavelength. The problem of insufficient curing below the surface caused by UV energy absorption at the resin surface due to the influence of a short wavelength component, and the problem of heat generation caused by infrared radiation, are both eliminated. You can use your existing UV meter as is.
Typical chracteristics100
80
60
40
20
0340 350 360 370
Wavelength (nm)
380 390 400
Rel
ativ
e in
tens
ity (%
)
0
10152025
50
30
40
870mW/cm2
1300mW/cm2
1910mW/cm2
1870mW/cm2
1530mW/cm2
890mW/cm2
630mW/cm2
623mW/cm2
441mW/cm2
Peak intensity
Power at edge
φ5.9
φ4.6
φ3.2φ2.9
φ3.7
φ5.5
φ6.7Irra
dia
tion
dis
tanc
e (m
m)
Extensive know-how condensed into a compact size.
UJ20
2 3
UV irradiation technology
The most powerful UV
■ Most powerful 8,000mW/cm2
Each head (smallest in its class, 12-mm dia. x 50 mm when equipped with a standard lens) has a built-in temperature feedback sensor. The controller directly reads and displays the LED temperature. Therefore, users can easily make optimum settings with a sufficient margin. This function detects breaks and short-circuits in the head and monitors individual irradiation time. In case of an abnormal temperature rise, an alarm is output, and if the temperature exceeds the maximum allowable level, an error is output to protect the LED lamp from damage.
Generally, when the LED temperature rises, the output decreases. The heads for UJ20 have improved heat radiation efficiency, which reduces such temperature rises.The heads are equipped with a temperature sensor, which gives feedback of the light source output based on the LED temperature to prevent the output from decreasing.The feedback control and the improved heat irradiation performance of the heads have achieved stable UV irradiation even during continuous lighting of the UV-LED.
The temperature feedback control operates for each head individually. Even if four heads are used in a line, a reliable and uniform irradiation is possible.When ANUJ6160 heads equipped with ANUJ6475S (cylindrical lens) are used with 18-mm pitches as shown in the figure, an area of approx. 70-mm wide can be reliably irradiated at 350 mW/cm2 or higher intensity.
Feedback control is possible at all output settings from 0 to 100%, keeping the UV intensity variations within ±3%.
When the ANUJ6423 lens is used, irradiation up to 8,000 mW/cm2 is possible.Feedback control is possible in the output setting range from 0 to 90%. At 0 to 80%, the UV intensity variations can be kept within ±3% as with the high accuracy mode.
■ Two irradiation modes with excellent irradiation stability
■ Reliable self-diagnosis function
■ Stable UV irradiation■ Precision adhesion for thermal distortion-less.
ANUJ6160, which features improved heat irradiation performance of the head, is capable of continuous high efficiency and stable UV irradiation.
The high intensity of 8,000 mW/cm2 is possible by using the ANUJ6160 LED head and ANUJ6423 lens in power mode.Even in high accuracy mode, an intensity of 6,400 mW/cm2 is possible.
Increased UV intensity equates to greater ease of use by shrinking tact time, expanding irradiation area, and allowing greater freedom in head installation. Years of experience have enabled us to create a compact size that’s equipped with an irradiation display function that works with an UV sensor. Environmentally friendly, it is CE and RoHS compliant. UJ20 (LED type Aicure) not only enables precision bonding through control over curing distortion caused by temperature rises, but offers great running cost savings.
■ Individual feedback control for reliable irradiation
■ Estimated Light Source life length of 20,000 hours
With the LED system UV irradiation turns on instantly, only when it is needed. With a duty of 1/5 (process tact time is 5 and irradiation time is 1), the LED system equates to 100,000 hours using the lamp system (approximately 33 or more times greater). This amounts to a great decrease in maintenance needed for lamp replacement and running cost.
Production tact time can be reduced, because irradiation intensity (8,000 mW/cm2) is twice that of our previous products.
Since achieving 8,000 mW/cm2, you can perform irradiation with the energy required for curing even if the irradiation output has been narrowed. By narrowing the set irradiation output, you can stretch the light-source life even further.
*Curing time depends on resin characteristics.
Temperaturefeedback control Remarks
Ideal for high-output irradiationThe feedback control functions up to 7,200 mW/cm2*
Stable irradiation with intensity variations within ±3%
PowerMode
FeedbackMode
* ANUJ6160 equipped with the ANUJ6423 lens
Max. irradiationintensity*
8,000mW/cm2Overheat,
broken wire,short circuits
6,400mW/cm2
The 365 nm wavelength enables clear UV irradiation.The irradiation beam does not contain infrared rays, minimizing the temperature rise of workpieces.This is ideal for applications that require low temperature, high precision bonding with minimum thermal distortion, such as the assembly of thin plastic lenses.
Typical characteristics
Typical chracteristics
Typical curves of ANUJ6160 when our standard bracket is used
60
40
20
00 10 20 30 40
Lamp type without a cooling filter
Lamp type with a cooling filter
LED-Aicure
53deg.
40deg.
3.4deg.
Irradiation time (sec.)
Tem
per
atur
e ri
se (d
eg.)
Conditions Workpieces: Optical pickup lensesUV intensity: 250 mW/cm2
Irradiation distance: 20 mm
Irradiationmode
Setoutput
Intensity when a3-mm dia. lens is used
Estimatedlight source life*
100%
75%
8,000mW/cm2
6,000mW/cm2
20,000 hrs.
30,000 hrs.
■ Merit of 8,000 mW/cm2
Reduced tact time
Increased light-source life
Greater positional leeway for installation.
Increased intensity and area
UJ208,000 mW/cm2 highest output in its class. More reliable UV irradiation achieved by the feedback control and high head-cooling efficiency.
15mm
2.1 dia.
5040mW/cm2
10mm
8 dia.
Area exceeding 500mW/cm2
ANUJ6160 + ANUJ6420NEW
ANUJ6160 + ANUJ6424NEW
NEW
Greater possible applications.
Sufficient power is available even for wide areas. For example, using lens: ANUJ6428 in a 5.5 mm diameter area (WD = 40 mm), an irradiation intensity on par with previous lamp systems is available: over 623 mW/cm2 in Power Mode and over 518 mW/cm2 in feedback Mode. Also, there is no drop in intensity caused by branching as seen in the lamp system.
Sufficient power is available even with special lenses. In addition to five types of standard lens (3, 4, 6, 8, and 10 dia.), side view lens, cylindrical and rod lens are available to your UV application.
Irradiation intensity range that equals the lamp type.
Conditions: Irradiation distance: WD = 10 mm
Irradiation area (mm)
Irradiation area (mm) Irradiationarea(mm)
UV
inte
nsity
(mW
/cm
2 )
UV
inte
nsity
(mw
/cm
2 )
-5 -4 -3 -2 -1 0 1 2 3 4 5
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
Typical characteristics
ON
Est
imat
ed li
fe (h
rs.)
ANUP5204Continuously ON
ON/OFF controlDuty = 1/5
ContinuouslyON
10,000
20,000
30,000
100,000
3,000hrs.
20,000hrs.
100,000hrs.
Over6 times
Over33 times
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Lamptype
LEDtype
LEDtype
Standard lens Rod lens
18mm
500
450
400
350
300
250
200
150
100
50
0-40 40-4 -2 0 420-36 36-32 32-28 28-24 24-20 20-16 16-12 12-8 8-4 4
18mm
70mm
18mm
WD
=25
mm
Cylindrical lensSide view lens
100
90
80
70
60
8000
7200
6400
30
20
10
0
0 5 10 15 20 25 30 35 40
Continuous lighting time (min)
UV
inte
nsity
rat
io (%
)*
Lens: ANUJ6428 (Power mode)
: 70% irradiation diameter intensity at central intensity.
Power modeFeedback mode
ANUJ6160+
ANUJ6423
NEW
* When the temperature of the LED in the ANUJ6160 head is 60° or less.The lamp life of 20,000 hours is not a guaranteed value.
* 100: Output setting of 100% in the power mode** When equipped with the ANUJ6423 lens
Detectionfunctions
Output setting:0 to 90%
Output setting:0 to 100%
Through increased irradiation intensity, power in excess of 500 mW/cm2 is possible in an wide 8 mm dia. area.
Installation becomes easier with increasing irradiation intensity. The work distance can be increased and the irradiation area can be enlarged.
High accuracy mode
Power mode
1: Set to 100% in power mode
2: Set to 90% in power mode
3: Set to 80% in power mode = 100% in high accuracy mode
2
1
3
1
23
UV Curing SystemLED spot type
No.1
4,000mW/cm2
Conventionalproducts
8,000mW/cm2
ANUJ6160 +ANUJ6423
LED Spot type UV Curing System
Unique
LED
tem
pera
ture
rise
(deg
C)
Irrad
iatio
n in
tens
ity (m
W/c
m2 )
**
Flexible cable
Replaceable lens
■ 365 nm wavelength ideal for UV curingThe ideal wavelength for UV resin curing is 365 nm and this is used as the main wavelength. The problem of insufficient curing below the surface caused by UV energy absorption at the resin surface due to the influence of a short wavelength component, and the problem of heat generation caused by infrared radiation, are both eliminated. You can use your existing UV meter as is.
Typical chracteristics100
80
60
40
20
0340 350 360 370
Wavelength (nm)
380 390 400
Rel
ativ
e in
tens
ity (%
)
Estimated lamp life*3
Ambient temperature/humidity range
Storage temperature/humidity range
Light source
External control
Method
External input
External output
Operating voltage
Ambient temperature/humidity range
Storage temperature/humidity range
• ANUJ5024
• 1 to 4 head
• 1 (ANUJ6100 dedicated UV sensor sold separately)
• One pattern in Simple Mode and pattern irradiation
(up to 10 steps and 15 patterns) by programming
• Collective/Individual control of the heads
• Stores 16 patterns, selectable by external signals
• Digital intensity and irradiation control Manual or timer control (0.1 to 999.9 sec.)
• Calibration function using UJ20 dedicated sensor
• Setting by operation switches
• Power key switch
• Large color switching LED
• Large 7-segment LED
• RS232C Parallel I/O
• Individual irradiation/stop input, emergency stop, interlock, full-irradiation input,
pattern switching, manual operation switching
• READY signal, error signal, alarm output, BUSY output (each head separately),
+5VDC (for indicator)
• With AC adapter: 100 to 240VAC (±10%) 50/60Hz 60VA (AC100V)
• Controller: 0 to 35°C, 85% max. (no condensation)
• Controller: –10 to 60°C, 85% max. (no condensation)
UJ20 controller product number
Connectable heads
Connectable UV sensor
UV irradiation
Pattern switching
Intensity/irradiation control
Setting/Operation
Display
20,000 hours (When the temperature of the LED in the head is 60°C or less.) *1
Head: 5 to 35°C, 85% max. (no condensation)
Head: –10 to 60°C, 85% max. (no condensation)
Product number (head only)
Applicablelens
Irradiation intensity (mW/cm2) *1 *2
Irradiation distance (mm)
Spot radius (mm)
Product number (lens only)
ANUJ6160
Max. output: 660 mW; wavelength: 365 ±5 mm; Class 4 LED product
3 dia.
ANUJ 6423
8000mW/cm2
10mm
4 dia.
ANUJ 6424
6850mW/cm2
12mm
6 dia.
ANUJ 6426
2990mW/cm2
20mm
8 dia.
ANUJ 6428
1740mW/cm2
25mm
10 dia.
ANUJ 6420
580mW/cm2
30mm
Installationon moving part RS232C
4
■ Smallest controller head
■ Max. 10 m flexible cable
■ Fan-less structure ideal for precision bonding
■ Low power consumption, contributing for reduction of CO2 emissions: 60 VA (at 100 V AC)
A flexible cable is used for repeated head movement. It can be extended up to 10 m for each head. (If exceeding 2 m, use the controller output
and install a UV indicator.) The head moves with complete freedom, because it won’t break as with previous quartz fiber cables. (The R33 will flex over 10,000,000 times)The cable of 5 m or more is 7.6 diameter.
Even when all heads are turned on, the power consumption is 60 VA (at 100 V AC), which is one-sixth of our previous model*, contributing to a reduction of CO2.The low power consumption and heat generation allow a reduction of the power for air conditioning even in a narrow clean room.
Since the structure without a cooling fan eliminated the need for vibration-proofing and dust-proofing measures, it is ideal for precision bonding.Also, this structure does not need an exhaust ventilation duct, reducing initial costs for ducting and connection work when installing the system or changing the layout, as well as reducing the running costs of exhaust ventilation and air conditioning. Furthermore, this fan-less structure eliminated the need to replace the parts in the controller.
■ Compatible with many configurations
Equipped with RS232C port and external I/O. Usage tracking (history function) is easily performed using a PLC or PC.
This controller, which won the 2007 Good Design Award, is 80 mm wide and the smallest in its class. It can be easily installed in cell production lines or compact assembly equipment. All connector ports other than the one for the optional UV sensor are located on the rear side for higher operability and workability. The UV irradiation head is 12-mm dia. x 50 mm, which is also the smallest in its class (ANUJ6160 equipped with a standard lens, without cable dimensions).
Irradiation intensity and area are determined by the head and lens.
Precision bonding
Fan-less structure
No need for dust/vibration proofing
No need for duct work
Initial cost cutting
CO2 emissionsreduction
Low power consumptionNo need for exhaust ventilation
Running cost cutting
5.5mm dia.
Flexible headcable
Parallel I/O
PLC PC
R33
100VAC
240VAC
● UJ20 controller
ControllerUp to four heads can be connected.With an AC adapter*1 ANUJ5024
Item Product No.Specification
● Head
■ Specifications● Controller
● Head
● Connection cable
Connection cable
1.7m Cable radius 5.5 dia.
3.0m Cable radius 5.5 dia.
5.0m Cable radius 7.6 dia.
7.0m Cable radius 7.6 dia.
1 0m Cable radius 7.6 dia.
ANUJ6220
ANUJ6230
ANUJ6250
ANUJ6270
ANUJ6200
Item Product No.Specification
● Options and repair parts dedicated for UJ20
AC adapter*1
200 V AC power cable
Mounting bracket
Goggles
UV sensor UV sensor for UJ20
100 to 240 V AC adapter: Supplied with the UJ20 controller
With a 100 V AC power cable
200 V AC power cable for ANUJ6802*2
Single-piece block type*3
Split type
UV protective goggles
ANUJ6100
ANUJ6802
ANUJ6803
ANUJ6801
ANUJ6804
ANUP5001SG
Item Product No.Specification
● Lens
Standard lens
Side view lens
Cylindrical lens
Rod lens
3 dia.
4 dia.
6 dia.
8 dia.
10 dia.
6 dia. Angle: 90 degrees
8 dia. Angle: 90 degrees
10 dia. Angle: 90 degrees
Cylindrical R5
Cylindrical R7.5
4 dia. R7 L=43mm
6 dia. R7 L=43mm
ANUJ6423
ANUJ6424
ANUJ6426
ANUJ6428
ANUJ6420
ANUJ6426SV
ANUJ6428SV
ANUJ6420SV
ANUJ6450S
ANUJ6475S
ANUJ6447L
ANUJ6467L
Item Product No.Specification
LED head8-12 dia. head (with higher cooling efficiency)
8-12 dia. head
ANUJ6160
ANUJ6150
Item Product No.Specification
80mm 145mm
130mm
Standard lens
Rod lensCylindrical lens
Side view lens
■ Custom design example and a variety of lens types
A line-type irradiation head (lens width = 50 mm) and dedicated controller are available for applications such as reinforcement after COG bonding and attachment of TAB terminals. In addition to the five standard lens, we have side view, cylindrical, and rod lens.This selection provides UV irradiation ideal for the purpose.For details, please visit webmaster@aiplasma.com
50mm
Custom design
5
■ Environmental friendliness
Unlike the lamp type, the LED type does not contain mercury in its light source. UJ20 conforms to RoHS, China RoHS, and CE, ensuring environmentally safe use.(Please follow the proper industrial waste disposal procedures.)
*1 The ANUJ6802 AC adapter is supplied with the UJ20 controller.The ANUJ6802 AC adapter is compatible with 100 to 240 V AC; however, the primary-side power cable is compatible with 100 V AC only.For use in a 200 V AC region, purchase the ANUJ6803 primary-side power cable (for 200 V AC) separately.
*2 (For China only)*3 For new purchases, please order ANUJ6804.
*1 Secured to standard installation bracket and with 100% initial output at 25°C ambient temperature. *2 When power mode *3 Not a guaranteed value.* Compares with ANUP5252L
UJ20LED Spot type UV Curing System
Easy installation and reduced running cost
SmallestExpanding the possibilities of UV curing
■ Programmable irradiation cuts distortionProgrammable irradiation controls not only heat distortion using the LED system, but also contraction distortion when curing resin. This makes it perfect for high quality curing applications that demand low temperature and high precision. This feature can be set for each head.
Program examples
Program 1 Program 15
ST
EP
=1
ST
EP
=10
Inte
rval
(clo
sed
)
Constant intensity
ST
EP
=1
ST
EP
=3
Time
UV
inte
nsity
Can work with up to 15 different programsEasy mode
Four separately installedunits for processes 1 to 4
[Lamp type] [UJ20]
Process1
Processes 1 to 4 are handled with a single controller.
10m 2m 7m 10m
Process2
Process3
Process4
Process1
Process2
Process3
Process4
■ Individually head controlFour heads can be controlled individually with one controller. Initial investment is less compared to the previous lamp system.
Fiber1m
Product number table
LED head
UV sensor
Direct reading displayW/cm2
RS232C
Calibration
1
2
3 5
7
4 6
The calibration function allows for high-repeatability settings even when the head position is displaced.
Easy to operate
■ UV sensor connectionDisplay intensity on the controller by connecting an optional UV sensor. This simple UV meter lets you easily manage intensity. Automatic calibration of the intensity is also possible.When changing the head position, a setting of high quantitative reproducibility is possible using the calibration function.
■ Easy operation
Switches are located where they are easiest to operate. The large color LED increases visibility and easy operation is achieved through a universal design that includes an ergonomic button layout. This design won the 2007 Good Design Award.
In Simple Mode, [UV-POWER] and [TIME] are set after connecting the head and irradiation is performed by simply pressing [EMISSION]. You can use the UJ20 from day one.
(1) Press [SET] and enter the TYPE00 Simple Mode. Press the head [CH1] that you will set.
(2) Set the irradiation intensity using the up and down [ ] buttons and press [SET].
(3) Set the irradiation time using the up and down [ ] buttons and then press and hold down [SET]. Press [EMISSION] to start UV irradiation.
■ Easy settingUtility software is available that lets you perform tasks with a PC such as operation, settings, copying, and saving data. Using a PC reduces the time required to get up and running. Download this software free of charge from http://www.mew.co.jp/ac/. It supports Japanese, English, Chinese, and Korean.
Estimated lamp life*3
Ambient temperature/humidity range
Storage temperature/humidity range
Light source
External control
Method
External input
External output
Operating voltage
Ambient temperature/humidity range
Storage temperature/humidity range
• ANUJ5024
• 1 to 4 head
• 1 (ANUJ6100 dedicated UV sensor sold separately)
• One pattern in Simple Mode and pattern irradiation
(up to 10 steps and 15 patterns) by programming
• Collective/Individual control of the heads
• Stores 16 patterns, selectable by external signals
• Digital intensity and irradiation control Manual or timer control (0.1 to 999.9 sec.)
• Calibration function using UJ20 dedicated sensor
• Setting by operation switches
• Power key switch
• Large color switching LED
• Large 7-segment LED
• RS232C Parallel I/O
• Individual irradiation/stop input, emergency stop, interlock, full-irradiation input,
pattern switching, manual operation switching
• READY signal, error signal, alarm output, BUSY output (each head separately),
+5VDC (for indicator)
• With AC adapter: 100 to 240VAC (±10%) 50/60Hz 60VA (AC100V)
• Controller: 0 to 35°C, 85% max. (no condensation)
• Controller: –10 to 60°C, 85% max. (no condensation)
UJ20 controller product number
Connectable heads
Connectable UV sensor
UV irradiation
Pattern switching
Intensity/irradiation control
Setting/Operation
Display
20,000 hours (When the temperature of the LED in the head is 60°C or less.) *1
Head: 5 to 35°C, 85% max. (no condensation)
Head: –10 to 60°C, 85% max. (no condensation)
Product number (head only)
Applicablelens
Irradiation intensity (mW/cm2) *1 *2
Irradiation distance (mm)
Spot radius (mm)
Product number (lens only)
ANUJ6160
Max. output: 660 mW; wavelength: 365 ±5 mm; Class 4 LED product
3 dia.
ANUJ 6423
8000mW/cm2
10mm
4 dia.
ANUJ 6424
6850mW/cm2
12mm
6 dia.
ANUJ 6426
2990mW/cm2
20mm
8 dia.
ANUJ 6428
1740mW/cm2
25mm
10 dia.
ANUJ 6420
580mW/cm2
30mm
Installationon moving part RS232C
4
■ Smallest controller head
■ Max. 10 m flexible cable
■ Fan-less structure ideal for precision bonding
■ Low power consumption, contributing for reduction of CO2 emissions: 60 VA (at 100 V AC)
A flexible cable is used for repeated head movement. It can be extended up to 10 m for each head. (If exceeding 2 m, use the controller output
and install a UV indicator.) The head moves with complete freedom, because it won’t break as with previous quartz fiber cables. (The R33 will flex over 10,000,000 times)The cable of 5 m or more is 7.6 diameter.
Even when all heads are turned on, the power consumption is 60 VA (at 100 V AC), which is one-sixth of our previous model*, contributing to a reduction of CO2.The low power consumption and heat generation allow a reduction of the power for air conditioning even in a narrow clean room.
Since the structure without a cooling fan eliminated the need for vibration-proofing and dust-proofing measures, it is ideal for precision bonding.Also, this structure does not need an exhaust ventilation duct, reducing initial costs for ducting and connection work when installing the system or changing the layout, as well as reducing the running costs of exhaust ventilation and air conditioning. Furthermore, this fan-less structure eliminated the need to replace the parts in the controller.
■ Compatible with many configurations
Equipped with RS232C port and external I/O. Usage tracking (history function) is easily performed using a PLC or PC.
This controller, which won the 2007 Good Design Award, is 80 mm wide and the smallest in its class. It can be easily installed in cell production lines or compact assembly equipment. All connector ports other than the one for the optional UV sensor are located on the rear side for higher operability and workability. The UV irradiation head is 12-mm dia. x 50 mm, which is also the smallest in its class (ANUJ6160 equipped with a standard lens, without cable dimensions).
Irradiation intensity and area are determined by the head and lens.
Precision bonding
Fan-less structure
No need for dust/vibration proofing
No need for duct work
Initial cost cutting
CO2 emissionsreduction
Low power consumptionNo need for exhaust ventilation
Running cost cutting
5.5mm dia.
Flexible headcable
Parallel I/O
PLC PC
R33
100VAC
240VAC
● UJ20 controller
ControllerUp to four heads can be connected.With an AC adapter*1 ANUJ5024
Item Product No.Specification
● Head
■ Specifications● Controller
● Head
● Connection cable
Connection cable
1.7m Cable radius 5.5 dia.
3.0m Cable radius 5.5 dia.
5.0m Cable radius 7.6 dia.
7.0m Cable radius 7.6 dia.
1 0m Cable radius 7.6 dia.
ANUJ6220
ANUJ6230
ANUJ6250
ANUJ6270
ANUJ6200
Item Product No.Specification
● Options and repair parts dedicated for UJ20
AC adapter*1
200 V AC power cable
Mounting bracket
Goggles
UV sensor UV sensor for UJ20
100 to 240 V AC adapter: Supplied with the UJ20 controller
With a 100 V AC power cable
200 V AC power cable for ANUJ6802*2
Single-piece block type*3
Split type
UV protective goggles
ANUJ6100
ANUJ6802
ANUJ6803
ANUJ6801
ANUJ6804
ANUP5001SG
Item Product No.Specification
● Lens
Standard lens
Side view lens
Cylindrical lens
Rod lens
3 dia.
4 dia.
6 dia.
8 dia.
10 dia.
6 dia. Angle: 90 degrees
8 dia. Angle: 90 degrees
10 dia. Angle: 90 degrees
Cylindrical R5
Cylindrical R7.5
4 dia. R7 L=43mm
6 dia. R7 L=43mm
ANUJ6423
ANUJ6424
ANUJ6426
ANUJ6428
ANUJ6420
ANUJ6426SV
ANUJ6428SV
ANUJ6420SV
ANUJ6450S
ANUJ6475S
ANUJ6447L
ANUJ6467L
Item Product No.Specification
LED head8-12 dia. head (with higher cooling efficiency)
8-12 dia. head
ANUJ6160
ANUJ6150
Item Product No.Specification
80mm 145mm
130mm
Standard lens
Rod lensCylindrical lens
Side view lens
■ Custom design example and a variety of lens types
A line-type irradiation head (lens width = 50 mm) and dedicated controller are available for applications such as reinforcement after COG bonding and attachment of TAB terminals. In addition to the five standard lens, we have side view, cylindrical, and rod lens.This selection provides UV irradiation ideal for the purpose.For details, please visit webmaster@aiplasma.com
50mm
Custom design
5
■ Environmental friendliness
Unlike the lamp type, the LED type does not contain mercury in its light source. UJ20 conforms to RoHS, China RoHS, and CE, ensuring environmentally safe use.(Please follow the proper industrial waste disposal procedures.)
*1 The ANUJ6802 AC adapter is supplied with the UJ20 controller.The ANUJ6802 AC adapter is compatible with 100 to 240 V AC; however, the primary-side power cable is compatible with 100 V AC only.For use in a 200 V AC region, purchase the ANUJ6803 primary-side power cable (for 200 V AC) separately.
*2 (For China only)*3 For new purchases, please order ANUJ6804.
*1 Secured to standard installation bracket and with 100% initial output at 25°C ambient temperature. *2 When power mode *3 Not a guaranteed value.* Compares with ANUP5252L
UJ20LED Spot type UV Curing System
Easy installation and reduced running cost
SmallestExpanding the possibilities of UV curing
■ Programmable irradiation cuts distortionProgrammable irradiation controls not only heat distortion using the LED system, but also contraction distortion when curing resin. This makes it perfect for high quality curing applications that demand low temperature and high precision. This feature can be set for each head.
Program examples
Program 1 Program 15
ST
EP
=1
ST
EP
=10
Inte
rval
(clo
sed
)
Constant intensityS
TE
P=
1
ST
EP
=3
Time
UV
inte
nsity
Can work with up to 15 different programsEasy mode
Four separately installedunits for processes 1 to 4
[Lamp type] [UJ20]
Process1
Processes 1 to 4 are handled with a single controller.
10m 2m 7m 10m
Process2
Process3
Process4
Process1
Process2
Process3
Process4
■ Individually head controlFour heads can be controlled individually with one controller. Initial investment is less compared to the previous lamp system.
Fiber1m
Product number table
LED head
UV sensor
Direct reading displayW/cm2
RS232C
Calibration
1
2
3 5
7
4 6
The calibration function allows for high-repeatability settings even when the head position is displaced.
Easy to operate
■ UV sensor connectionDisplay intensity on the controller by connecting an optional UV sensor. This simple UV meter lets you easily manage intensity. Automatic calibration of the intensity is also possible.When changing the head position, a setting of high quantitative reproducibility is possible using the calibration function.
■ Easy operation
Switches are located where they are easiest to operate. The large color LED increases visibility and easy operation is achieved through a universal design that includes an ergonomic button layout. This design won the 2007 Good Design Award.
In Simple Mode, [UV-POWER] and [TIME] are set after connecting the head and irradiation is performed by simply pressing [EMISSION]. You can use the UJ20 from day one.
(1) Press [SET] and enter the TYPE00 Simple Mode. Press the head [CH1] that you will set.
(2) Set the irradiation intensity using the up and down [ ] buttons and press [SET].
(3) Set the irradiation time using the up and down [ ] buttons and then press and hold down [SET]. Press [EMISSION] to start UV irradiation.
■ Easy settingUtility software is available that lets you perform tasks with a PC such as operation, settings, copying, and saving data. Using a PC reduces the time required to get up and running. Download this software free of charge from http://www.mew.co.jp/ac/. It supports Japanese, English, Chinese, and Korean.
6 7
■ Standard lens data (Typical characteristics)
The side view lens bends the light path at 90 degrees, broadening the choice of head installation locations.
The head length and the cable leading direction are different from those of the standard type, significantly reducing the required space.Power mode Feedback mode
New head: ANUJ6160
■ Side view lens
Power mode Feedback mode
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
-5 -4 -3 -2 -1 0 1 2 3 4 5
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
UV
inte
nsity
(m
w/c
m2 )
-5 -4 -3 -2 -1 0 1 2 3 4 5
UV
inte
nsity
(m
w/c
m2 )
WD=12WD=15WD=20WD=25WD=30
8000
7000
6000
5000
4000
3000
2000
1000
0-5 -4 -3 -2 -1 0 1 2 3 4 5
UV
inte
nsity
(m
w/c
m2 )
WD=12WD=15WD=20WD=25WD=30
8000
7000
6000
5000
4000
3000
2000
1000
0
-4-5 -3 -2 -1 0 1 2 3 4 5
3600
3200
2800
2400
2000
1600
1200
800
400
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=15WD=20WD=25WD=30WD=40WD=50
-5 -4 -3 -2 -1 0 1 2 3 4 5
3600
3200
2800
2400
2000
1600
1200
800
400
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=15WD=20WD=25WD=30WD=40WD=50
WD=10WD=12WD=14WD=16WD=20
-5 -4 -3 -2 -1 0 1 2 3 4 5
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=12WD=14WD=16WD=20
ANUJ6423
ANUJ6426SV
ANUJ6428SV
ANUJ6420SV
-5 -4 -3 -2 -1 0 1 2 3 4 5
-5 -4 -3 -2 -1 0 1 2 3 4 5
800
700
600
500
400
300
200
100
0
-5 -4 -3 -2 -1 0 1 2 3 4 5
ANUJ6426SV
-5 -4 -3 -2 -1 0 1 2 3 4 5
ANUJ6428SV2000
1800
1600
1400
1200
1000
800
600
400
200
0
2000
1800
1600
1400
1200
1000
800
600
400
200
0
-5 -4 -3 -2 -1 0 1 2 3 4 5
ANUJ6420SV800
700
600
500
400
300
200
100
0
ANUJ6420
ANUJ6424
ANUJ6423
ANUJ6426
ANUJ6428
ANUJ6420
ANUJ6424
ANUJ6426
ANUJ6428
-5 -4 -3 -2 -1 0 1 2 3 4 5
30002800260024002200200018001600140012001000
800600400200
0
30002800260024002200200018001600140012001000
800600400200
0
WD=5WD=10WD=15WD=20WD=25WD=30WD=40
WD=5WD=10WD=15WD=20WD=25WD=30WD=40
WD=5WD=10WD=15WD=20WD=25WD=30WD=40
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm) Irradiation area (mm)
Irradiation area (mm) Irradiation area (mm)
Irradiation area (mm) Irradiation area (mm)
Irradiation area (mm)Irradiation area (mm)
ANUJ6428 (Power mode)
ANUJ6160 (Power mode)+ANUJ6423
Irradiation area (mm)
Standardf lens Side view lens
UV irradiation direction
Irradiation area (mm) Irradiation area (mm)
0
1012
15
20
25
30
5860mW/cm2
5900mW/cm2
4060mW/cm2
2010mW/cm2
1030mW/cm2
610mW/cm2
Peak intensity
φ1.8φ1.6
φ2.0
φ2.7
φ3.5
φ3.9Ir
radi
atio
n di
stan
ce (
mm
)Ir
radi
atio
n di
stan
ce (
mm
)
0
1210
1416
20
5280mW/cm2
2610mW/cm2
1320mW/cm2
Peak intensity
φ1.4φ1.6φ2.0φ2.2
φ2.6
3640mW/cm2
6880mW/cm2
0
1012
15
20
25
30
7280mW/cm2
7360mW/cm2
5040mW/cm2
2510mW/cm2
1280mW/cm2
740mW/cm2
Peak intensity
φ1.7φ1.5
φ2.1
φ2.6
φ3.2
φ3.9
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
40
1330mW/cm2
2700mW/cm2
2560mW/cm2
1830mW/cm2
1230mW/cm2
610mW/cm2
360mW/cm2
Peak intensity
φ4.4φ2.5φ2.5φ3.1φ4.1
φ5.5
φ6.8
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
40
700mW/cm2
1070mW/cm2
1530mW/cm2
1540mW/cm2
1240mW/cm2
740mW/cm2
520mW/cm2
Peak intensity
φ6.0φ4.6φ3.0φ3.0φ3.7
φ5.5
φ6.2
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
400mW/cm2
430mW/cm2
480mW/cm2
490mW/cm2
500mW/cm2
380mW/cm2
Peak intensity
φ8.0φ7.8φ7.1φ7.0φ6.3
φ5.8
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
500mW/cm2
540mW/cm2
580mW/cm2
610mW/cm2
610mW/cm2
470mW/cm2
Peak intensity
φ8.0φ7.6φ7.2φ6.7φ6.3
φ5.5
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
40
870mW/cm2
1300mW/cm2
1910mW/cm2
1870mW/cm2
1530mW/cm2
890mW/cm2
630mW/cm2
Peak intensity
φ5.9φ4.6φ3.2φ2.9φ3.7
φ5.5
φ6.7
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
40
1660mW/cm2
3330mW/cm2
3210mW/cm2
2250mW/cm2
1520mW/cm2
700mW/cm2
380mW/cm2
Peak intensity
φ4.4φ2.5φ2.5φ3.3φ4.0
φ5.9
φ7.7
Irra
diat
ion
dist
ance
(m
m)
LED headφ12mm
LED headφ12mm
Irra
diat
ion
dist
ance
(m
m)
0
1210
1416
20
6580mW/cm2
3190mW/cm2
1620mW/cm2
Peak intensity
φ1.4φ1.6φ2.1φ2.2
φ3.1
4520mW/cm2
8600mW/cm2
LED headφ12mm
Irra
diat
ion
dist
ance
(m
m)
0
1210
1416
20
6580mW/cm2
3190mW/cm2
1620mW/cm2
Peak intensity
φ1.4φ1.6φ2.1φ2.2
φ3.1
4520mW/cm2
8600mW/cm2
: 70% irradiation diameter intensity at central intensity.
: 70% irradiation diameter intensity at central intensity.
: 70% irradiation diameter intensity at central intensity.
: 70% irradiation diameter intensity at central intensity.
: 70% irradiation diameter intensity at central intensity.
-4 -3 -2 -1 0 1 2 3 4 5
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
0
UV
inte
nsity
(m
w/c
m2 )
-4 -3 -2 -1 0 1 2 3 4 5
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=15WD=20WD=25WD=30WD=40WD=50
-4 -3 -2 -1 0 1 2 3 4 5
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=15WD=20WD=25WD=30WD=40WD=50
WD=10WD=15WD=20WD=25WD=30WD=40WD=50
-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6
800
700
600
500
400
300
200
100
0
UV
inte
nsity
(m
w/c
m2 )
-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6
800
700
600
500
400
300
200
100
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=15WD=20WD=25WD=30WD=50
WD=10WD=15WD=20WD=25WD=30WD=50
500
Reducedspace
Reducedspace
WD=5WD=10WD=15WD=20WD=25WD=30WD=40
WD=5WD=10WD=15WD=20WD=25WD=30WD=40
WD=5WD=10WD=15WD=20
WD=5WD=10WD=15
12 dia.
39m
m
11 mm
50m
m
60mm
39mm21mm
Head
Head
Lens
Lens
UJ20LED Spot type UV Curing System
■ How to read UV intensity data
When ANUJ6160 and ANUJ6423 are used in combination in power mode, the peak intensity in the center position at an irradiation distance of 10 mm is 8,600 mW/cm2.A 1.4-mm-diameter area can be irradiated at 70% of the center intensity (6020 mW/cm2).
Intensity vs head distance
If an intensity of 500 mW/cm2 and irradiation area of 6 mm diameter are required, draw a line on the graph that covers the ±3 and 500 mW/cm2 positions. This determines the lens that will satisfy the area this line surrounds and the lens irradiation distance. In this case, we can see that the ANUJ6428 (in Power Mode) can maintain an intensity of 500 mW/cm2 or higher with an irradiation distance of 40 mm and area of 6 mm diameter.
Irradiation distance vs intensity and area
■ ApplicationsIdeal for applications needing reduced heat and curing distortion.
● Optical pickups assemblyBonding of lenses and prisms for Blu-ray Disc recorders, DVD-HD recorders, etc.
● Lens module assemblyBonding of lens units and filters for mobile phones, digital cameras, etc.
● Ferrule parts assemblyPart fixation after alignment
● Coil wire processingCoil wire fixation and end processing
● Injection needle fixation
■ Side view lens data (Typical characteristics)
New head: ANUJ6160
0
5
10
15
20
25
30
40
2800mW/cm2
2840mW/cm2
1850mW/cm2
1260mW/cm2
900mW/cm2
640mW/cm2
370mW/cm2
Peak intensityφ2.6
φ2.8
φ4.1
φ5.0
φ5.5
φ6.4
φ7.8
Irra
diat
ion
dist
ance
(m
m)
LED headφ12mm
0
5
10
15
20
25
30
40
2280mW/cm2
2280mW/cm2
1500mW/cm2
1020mW/cm2
730mW/cm2
520mW/cm2
300mW/cm2
Peak intensityφ2.5
φ2.7
φ4.1
φ4.9
φ5.6
φ6.4
φ7.8
LED headφ12mm
Irra
diat
ion
dist
ance
(m
m)
0
5
10
15
20
25
30
40
1280mW/cm2
1830mW/cm2
1750mW/cm2
1290mW/cm2
940mW/cm2
690mW/cm2
470mW/cm2
Peak intensityφ4.5
φ3.0
φ3.1
φ4.5
φ5.8
φ6.7
φ8.3
Irra
diat
ion
dist
ance
(m
m)
LED headφ12mm
0
5
10
15
20
25
30
40
1040mW/cm2
1490mW/cm2
1410mW/cm2
1040mW/cm2
760mW/cm2
550mW/cm2
380mW/cm2
Peak intensityφ4.4
φ3.0
φ3.0
φ4.3
φ5.7
φ6.8
φ8.2
LED headφ12mm
Irra
diat
ion
dist
ance
(m
m)
0
5
10
15
20
25
30
40
510mW/cm2
530mW/cm2
540mW/cm2
530mW/cm2
540mW/cm2
510mW/cm2
370mW/cm2
Peak intensityφ7.4
φ6.8
φ6.4
φ6.2
φ5.6
φ5.2
φ5.9
Irra
diat
ion
dist
ance
(m
m)
LED headφ12mm
0
5
10
15
20
25
30
40
410mW/cm2
430mW/cm2
430mW/cm2
430mW/cm2
430mW/cm2
410mW/cm2
300mW/cm2
Peak intensityφ7.3
φ6.8
φ6.5
φ6.3
φ5.5
φ5.0
φ6.0
LED headφ12mm
Irra
diat
ion
dist
ance
(m
m)
6 7
■ Standard lens data (Typical characteristics)
The side view lens bends the light path at 90 degrees, broadening the choice of head installation locations.
The head length and the cable leading direction are different from those of the standard type, significantly reducing the required space.Power mode Feedback mode
New head: ANUJ6160
■ Side view lens
Power mode Feedback mode
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
-5 -4 -3 -2 -1 0 1 2 3 4 5
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
UV
inte
nsity
(m
w/c
m2 )
-5 -4 -3 -2 -1 0 1 2 3 4 5
UV
inte
nsity
(m
w/c
m2 )
WD=12WD=15WD=20WD=25WD=30
8000
7000
6000
5000
4000
3000
2000
1000
0-5 -4 -3 -2 -1 0 1 2 3 4 5
UV
inte
nsity
(m
w/c
m2 )
WD=12WD=15WD=20WD=25WD=30
8000
7000
6000
5000
4000
3000
2000
1000
0
-4-5 -3 -2 -1 0 1 2 3 4 5
3600
3200
2800
2400
2000
1600
1200
800
400
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=15WD=20WD=25WD=30WD=40WD=50
-5 -4 -3 -2 -1 0 1 2 3 4 5
3600
3200
2800
2400
2000
1600
1200
800
400
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=15WD=20WD=25WD=30WD=40WD=50
WD=10WD=12WD=14WD=16WD=20
-5 -4 -3 -2 -1 0 1 2 3 4 5
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=12WD=14WD=16WD=20
ANUJ6423
ANUJ6426SV
ANUJ6428SV
ANUJ6420SV
-5 -4 -3 -2 -1 0 1 2 3 4 5
-5 -4 -3 -2 -1 0 1 2 3 4 5
800
700
600
500
400
300
200
100
0
-5 -4 -3 -2 -1 0 1 2 3 4 5
ANUJ6426SV
-5 -4 -3 -2 -1 0 1 2 3 4 5
ANUJ6428SV2000
1800
1600
1400
1200
1000
800
600
400
200
0
2000
1800
1600
1400
1200
1000
800
600
400
200
0
-5 -4 -3 -2 -1 0 1 2 3 4 5
ANUJ6420SV800
700
600
500
400
300
200
100
0
ANUJ6420
ANUJ6424
ANUJ6423
ANUJ6426
ANUJ6428
ANUJ6420
ANUJ6424
ANUJ6426
ANUJ6428
-5 -4 -3 -2 -1 0 1 2 3 4 5
30002800260024002200200018001600140012001000
800600400200
0
30002800260024002200200018001600140012001000
800600400200
0
WD=5WD=10WD=15WD=20WD=25WD=30WD=40
WD=5WD=10WD=15WD=20WD=25WD=30WD=40
WD=5WD=10WD=15WD=20WD=25WD=30WD=40
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm)
UV
inte
nsity
(m
w/c
m2 )
Irradiation area (mm) Irradiation area (mm)
Irradiation area (mm) Irradiation area (mm)
Irradiation area (mm) Irradiation area (mm)
Irradiation area (mm)Irradiation area (mm)
ANUJ6428 (Power mode)
ANUJ6160 (Power mode)+ANUJ6423
Irradiation area (mm)
Standardf lens Side view lens
UV irradiation direction
Irradiation area (mm) Irradiation area (mm)
0
1012
15
20
25
30
5860mW/cm2
5900mW/cm2
4060mW/cm2
2010mW/cm2
1030mW/cm2
610mW/cm2
Peak intensity
φ1.8φ1.6
φ2.0
φ2.7
φ3.5
φ3.9
Irra
diat
ion
dist
ance
(m
m)
Irra
diat
ion
dist
ance
(m
m)
0
1210
1416
20
5280mW/cm2
2610mW/cm2
1320mW/cm2
Peak intensity
φ1.4φ1.6φ2.0φ2.2
φ2.6
3640mW/cm2
6880mW/cm2
0
1012
15
20
25
30
7280mW/cm2
7360mW/cm2
5040mW/cm2
2510mW/cm2
1280mW/cm2
740mW/cm2
Peak intensity
φ1.7φ1.5
φ2.1
φ2.6
φ3.2
φ3.9
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
40
1330mW/cm2
2700mW/cm2
2560mW/cm2
1830mW/cm2
1230mW/cm2
610mW/cm2
360mW/cm2
Peak intensity
φ4.4φ2.5φ2.5φ3.1φ4.1
φ5.5
φ6.8
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
40
700mW/cm2
1070mW/cm2
1530mW/cm2
1540mW/cm2
1240mW/cm2
740mW/cm2
520mW/cm2
Peak intensity
φ6.0φ4.6φ3.0φ3.0φ3.7
φ5.5
φ6.2
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
400mW/cm2
430mW/cm2
480mW/cm2
490mW/cm2
500mW/cm2
380mW/cm2
Peak intensity
φ8.0φ7.8φ7.1φ7.0φ6.3
φ5.8
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
500mW/cm2
540mW/cm2
580mW/cm2
610mW/cm2
610mW/cm2
470mW/cm2
Peak intensity
φ8.0φ7.6φ7.2φ6.7φ6.3
φ5.5
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
40
870mW/cm2
1300mW/cm2
1910mW/cm2
1870mW/cm2
1530mW/cm2
890mW/cm2
630mW/cm2
Peak intensity
φ5.9φ4.6φ3.2φ2.9φ3.7
φ5.5
φ6.7
Irra
diat
ion
dist
ance
(m
m)
0
10152025
50
30
40
1660mW/cm2
3330mW/cm2
3210mW/cm2
2250mW/cm2
1520mW/cm2
700mW/cm2
380mW/cm2
Peak intensity
φ4.4φ2.5φ2.5φ3.3φ4.0
φ5.9
φ7.7
Irra
diat
ion
dist
ance
(m
m)
LED headφ12mm
LED headφ12mm
Irra
diat
ion
dist
ance
(m
m)
0
1210
1416
20
6580mW/cm2
3190mW/cm2
1620mW/cm2
Peak intensity
φ1.4φ1.6φ2.1φ2.2
φ3.1
4520mW/cm2
8600mW/cm2
LED headφ12mm
Irra
diat
ion
dist
ance
(m
m)
0
1210
1416
20
6580mW/cm2
3190mW/cm2
1620mW/cm2
Peak intensity
φ1.4φ1.6φ2.1φ2.2
φ3.1
4520mW/cm2
8600mW/cm2
: 70% irradiation diameter intensity at central intensity.
: 70% irradiation diameter intensity at central intensity.
: 70% irradiation diameter intensity at central intensity.
: 70% irradiation diameter intensity at central intensity.
: 70% irradiation diameter intensity at central intensity.
-4 -3 -2 -1 0 1 2 3 4 5
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
0
UV
inte
nsity
(m
w/c
m2 )
-4 -3 -2 -1 0 1 2 3 4 5
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=15WD=20WD=25WD=30WD=40WD=50
-4 -3 -2 -1 0 1 2 3 4 5
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=15WD=20WD=25WD=30WD=40WD=50
WD=10WD=15WD=20WD=25WD=30WD=40WD=50
-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6
800
700
600
500
400
300
200
100
0
UV
inte
nsity
(m
w/c
m2 )
-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6
800
700
600
500
400
300
200
100
0
UV
inte
nsity
(m
w/c
m2 )
WD=10WD=15WD=20WD=25WD=30WD=50
WD=10WD=15WD=20WD=25WD=30WD=50
500
Reducedspace
Reducedspace
WD=5WD=10WD=15WD=20WD=25WD=30WD=40
WD=5WD=10WD=15WD=20WD=25WD=30WD=40
WD=5WD=10WD=15WD=20
WD=5WD=10WD=15
12 dia.
39m
m
11 mm
50m
m
60mm
39mm21mm
Head
Head
Lens
Lens
UJ20LED Spot type UV Curing System
■ How to read UV intensity data
When ANUJ6160 and ANUJ6423 are used in combination in power mode, the peak intensity in the center position at an irradiation distance of 10 mm is 8,600 mW/cm2.A 1.4-mm-diameter area can be irradiated at 70% of the center intensity (6020 mW/cm2).
Intensity vs head distance
If an intensity of 500 mW/cm2 and irradiation area of 6 mm diameter are required, draw a line on the graph that covers the ±3 and 500 mW/cm2 positions. This determines the lens that will satisfy the area this line surrounds and the lens irradiation distance. In this case, we can see that the ANUJ6428 (in Power Mode) can maintain an intensity of 500 mW/cm2 or higher with an irradiation distance of 40 mm and area of 6 mm diameter.
Irradiation distance vs intensity and area
■ ApplicationsIdeal for applications needing reduced heat and curing distortion.
● Optical pickups assemblyBonding of lenses and prisms for Blu-ray Disc recorders, DVD-HD recorders, etc.
● Lens module assemblyBonding of lens units and filters for mobile phones, digital cameras, etc.
● Ferrule parts assemblyPart fixation after alignment
● Coil wire processingCoil wire fixation and end processing
● Injection needle fixation
■ Side view lens data (Typical characteristics)
New head: ANUJ6160
0
5
10
15
20
25
30
40
2800mW/cm2
2840mW/cm2
1850mW/cm2
1260mW/cm2
900mW/cm2
640mW/cm2
370mW/cm2
Peak intensityφ2.6
φ2.8
φ4.1
φ5.0
φ5.5
φ6.4
φ7.8
Irra
diat
ion
dist
ance
(m
m)
LED headφ12mm
0
5
10
15
20
25
30
40
2280mW/cm2
2280mW/cm2
1500mW/cm2
1020mW/cm2
730mW/cm2
520mW/cm2
300mW/cm2
Peak intensityφ2.5
φ2.7
φ4.1
φ4.9
φ5.6
φ6.4
φ7.8
LED headφ12mm
Irra
diat
ion
dist
ance
(m
m)
0
5
10
15
20
25
30
40
1280mW/cm2
1830mW/cm2
1750mW/cm2
1290mW/cm2
940mW/cm2
690mW/cm2
470mW/cm2
Peak intensityφ4.5
φ3.0
φ3.1
φ4.5
φ5.8
φ6.7
φ8.3
Irra
diat
ion
dist
ance
(m
m)
LED headφ12mm
0
5
10
15
20
25
30
40
1040mW/cm2
1490mW/cm2
1410mW/cm2
1040mW/cm2
760mW/cm2
550mW/cm2
380mW/cm2
Peak intensityφ4.4
φ3.0
φ3.0
φ4.3
φ5.7
φ6.8
φ8.2
LED headφ12mm
Irra
diat
ion
dist
ance
(m
m)
0
5
10
15
20
25
30
40
510mW/cm2
530mW/cm2
540mW/cm2
530mW/cm2
540mW/cm2
510mW/cm2
370mW/cm2
Peak intensityφ7.4
φ6.8
φ6.4
φ6.2
φ5.6
φ5.2
φ5.9
Irra
diat
ion
dist
ance
(m
m)
LED headφ12mm
0
5
10
15
20
25
30
40
410mW/cm2
430mW/cm2
430mW/cm2
430mW/cm2
430mW/cm2
410mW/cm2
300mW/cm2
Peak intensityφ7.3
φ6.8
φ6.5
φ6.3
φ5.5
φ5.0
φ6.0
LED headφ12mm
Irra
diat
ion
dist
ance
(m
m)
8 9
An oval-shaped irradiation area results from a cylindrical lens. Using the directionality of the irradiation area, you can do things such as irradiate wide areas simultaneously or reduce the number of heads by crossing the irradiation area.
Power mode Feedback mode
● Bonding of miniature prisms
■ Cylindrical lens
Power mode Feedback mode
■ Rod lens
Cylindrical lens
Standard lens
2 places simultaneously
OLB
Rod lensAdjustment opening
Electromechanical component
Adjustment opening Rod lens
Potentiometer
12 dia.
12 dia.
Head
Head
Lens
Lens
Rod
4 mm or 6 mm dia.
43mm
50mm
Liquid crystal filler port
This is an elongated version of the standard lens. It is ideal when the head size is large and head placement is difficult.
-5 -4 -3 -2 -1 0 1 2 3 4 5
8000
7000
6000
5000
4000
3000
2000
1000
0
UV
inte
nsity
(m
w/c
m2 )
WD=3WD=5WD=7WD=10WD=15WD=20
-5 -4 -3 -2 -1 0 1 2 3 4 5
8000
7000
6000
5000
4000
3000
2000
1000
0
UV
inte
nsity
(m
w/c
m2 )
WD=3WD=5WD=7WD=10WD=15WD=20
-5 -4 -3 -2 -1 0 1 2 3 4 5
3600
3200
2800
2400
2000
1600
1200
800
400
0
UV
inte
nsity
(m
w/c
m2 )
WD=3WD=7WD=10WD=15WD=20
-5 -4 -3 -2 -1 0 1 2 3 4 5
3600
3200
2800
2400
2000
1600
1200
800
400
0
UV
inte
nsity
(m
w/c
m2 )
WD=3WD=7WD=10WD=15WD=20
Longitudinal direction Width direction Longitudinal direction Width direction
Rod lensφ4mm
Rod lensφ6mm
: 70% irradiation diameter intensity at central intensity.
: 70% irradiation diameter intensity at central intensity.
Rod lensφ4mm
Rod lensφ6mmANUJ6467L
Irradiation area (mm)
ANUJ6467L
Irradiation area (mm)
ANUJ6447LANUJ6447L
Irradiation area (mm)
φ3.5φ2.0φ1.2
φ1.5
φ2.2
φ3.7
3540mW/cm2
4750mW/cm2
1880mW/cm2
Peak intensity
7040mW/cm2
1570mW/cm2
690mW/cm2 Irra
diat
ion
dist
ance
(m
m)
0
53
7
10
15
20
φ2.5
φ1.2
φ1.6
φ2.5
φ3.5
2330mW/cm2
1100mW/cm2
Peak intensity
1310mW/cm2
3350mW/cm2
560mW/cm2 Irra
diat
ion
dist
ance
(m
m)
0
3
7
10
15
20
φ2.5
φ1.2
φ1.7
φ2.5
φ2.8
1690mW/cm2
790mW/cm2
Peak intensity
1070mW/cm2
2450mW/cm2
410mW/cm2 Irra
diat
ion
dist
ance
(m
m)
0
3
7
10
15
20
φ3.4φ2.1φ1.3
φ1.6
φ2.1
φ3.6
2930mW/cm2
3700mW/cm2
1510mW/cm2
Peak intensity
5500mW/cm2
1330mW/cm2
550mW/cm2 Irra
diat
ion
dist
ance
(m
m)
0
53
7
10
15
20
Irradiation area (mm) Irradiation area (mm)
ANUJ6450S
Irradiation area (mm) Irradiation area (mm)
ANUJ6450S
Irradiation area (mm) Irradiation area (mm)
ANUJ6475S
Irradiation area (mm) Irradiation area (mm)
ANUJ6475S
Irradiation area (mm)-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4
UV
inte
nsity
(m
w/c
m2 )
UV
inte
nsity
(m
w/c
m2 )
0
200
400
800
600
1200
1400
1000
0
200
400
800
600
1200
1400
1000
WD=10WD=15WD=20
WD=10WD=15WD=20
-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4
UV
inte
nsity
(m
w/c
m2 )
UV
inte
nsity
(m
w/c
m2 )
0
200
400
800
600
1200
1400
1000
0
200
400
800
600
1200
1400
1000
WD=10WD=15WD=20
WD=10WD=15WD=20
-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4
UV
inte
nsity
(m
w/c
m2 )
UV
inte
nsity
(m
w/c
m2 )
0
200
400
800
600
1200
1400
1000
0
200
400
800
600
1200
1400
1000
WD=10WD=15WD=20
WD=10WD=15WD=20
-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4
UV
inte
nsity
(m
w/c
m2 )
UV
inte
nsity
(m
w/c
m2 )
0
200
400
800
600
1200
1400
1000
0
200
400
800
600
1200
1400
1000
WD=10WD=15WD=20
WD=10WD=15WD=20
UJ20LED Spot type UV Curing System
● Bonding miniature bearing parts
● Sealing of liquid crystal filler ports and OLB reinforcement
● Bonding parts with irregular shapes such as optical switches and relays.
■ Cylindrical lens data (Typical characteristics)
High power head: ANUJ6160
Rod lens Standard lens
● Securing a potentiometer
● Bonding of electromechanical components
● Head installation n high density situations and bonding of minute parts.
■ Rod lens data (Typical characteristics)
High power head: ANUJ6160
100%
90%
80%
70%
60%
50%
40%0 1000 2000
Typical characteristics: Measured data
3000
Inte
nsity
cha
nges
fro
m t
he in
itial
val
ue (=
100
%)
ANUP5204 = auto-control on Elapsed time (hr)
ANUP5204: Vertical placement
ANUP5204: Horizontal placement
Both LED and Lamp type UV curing systems are included in the lineup to meet a wide variety of applications
International standard spot-type model
ANUP5204
Verticalplacement
Horizontalplacement
■ The UV auto control function provides stable, high output UV irradiation over the entire lamp life.
For uniform irradiation of wider areas
For lens adhesion and stamp UV curing, etc., this system can be added to existing facilities. The slim controller takes up narrow space.
ANUP5256 offers the convenience you get with a spot type.
ANUP5256
To meet your needs, power supply units ranging from 1kW to 12 kW are also available for the irradiation units you are using such as integrated belt-conveyor types, batch types, and separate lamp house types.
Power supply units up to 12 kW available.Supports irradiation widths from 4 cm up to 120 cm.
Wavelength (nm)
■ Low temperature filter for reducing distortion
■ Ideal UV wavelengthThe 365 nm wavelength is supported as the main wavelength. Short wavelengths are also supported, so surface tacking caused by different resin types can be quickly removed.
Filters are available that apply the right amount of heat to suit the resin type.
45
40 40.9(+16.2)
36.2(+12.2)
35
30
25
20
Tem
p. (
deg
.)
0 5 10 15 20 25 30Irradiation-Time (sec.)
Terget = Al (30 × t 0.5mm)Distance = 30mmIntensity = 400W/cm2
Fiber = ANUP5052BS
ANUP5001F
Without filter
100
80
60
40
20
0200 250 300 350 400 450 500 550 600
Rel
ativ
e in
tens
ity (%
)
● High output of 4,000 mW/cm2
● Worldwide compatible power supply range from 100 to 240 V AC
● By consuming 40% less power than conventional models, this unit reduces electric power costs.
● Low temperature filters to prevent temperature rises are available.
● Instructions manuals are available in Chinese and English.
■ Wide variationIn addition to 1 to 4 branches and 3.5, 5 and 8 mm diameters, a wide range of other irradiation fibers are available.
AS lens (Short range converging lens) ANUP505011
BS lens (Long range converging lens) 50mm
100mm
8 9
An oval-shaped irradiation area results from a cylindrical lens. Using the directionality of the irradiation area, you can do things such as irradiate wide areas simultaneously or reduce the number of heads by crossing the irradiation area.
Power mode Feedback mode
● Bonding of miniature prisms
■ Cylindrical lens
Power mode Feedback mode
■ Rod lens
Cylindrical lens
Standard lens
2 places simultaneously
OLB
Rod lensAdjustment opening
Electromechanical component
Adjustment opening Rod lens
Potentiometer
12 dia.
12 dia.
Head
Head
Lens
Lens
Rod
4 mm or 6 mm dia.
43mm
50mm
Liquid crystal filler port
This is an elongated version of the standard lens. It is ideal when the head size is large and head placement is difficult.
-5 -4 -3 -2 -1 0 1 2 3 4 5
8000
7000
6000
5000
4000
3000
2000
1000
0
UV
inte
nsity
(m
w/c
m2 )
WD=3WD=5WD=7WD=10WD=15WD=20
-5 -4 -3 -2 -1 0 1 2 3 4 5
8000
7000
6000
5000
4000
3000
2000
1000
0
UV
inte
nsity
(m
w/c
m2 )
WD=3WD=5WD=7WD=10WD=15WD=20
-5 -4 -3 -2 -1 0 1 2 3 4 5
3600
3200
2800
2400
2000
1600
1200
800
400
0
UV
inte
nsity
(m
w/c
m2 )
WD=3WD=7WD=10WD=15WD=20
-5 -4 -3 -2 -1 0 1 2 3 4 5
3600
3200
2800
2400
2000
1600
1200
800
400
0
UV
inte
nsity
(m
w/c
m2 )
WD=3WD=7WD=10WD=15WD=20
Longitudinal direction Width direction Longitudinal direction Width direction
Rod lensφ4mm
Rod lensφ6mm
: 70% irradiation diameter intensity at central intensity.
: 70% irradiation diameter intensity at central intensity.
Rod lensφ4mm
Rod lensφ6mmANUJ6467L
Irradiation area (mm)
ANUJ6467L
Irradiation area (mm)
ANUJ6447LANUJ6447L
Irradiation area (mm)
φ3.5φ2.0φ1.2
φ1.5
φ2.2
φ3.7
3540mW/cm2
4750mW/cm2
1880mW/cm2
Peak intensity
7040mW/cm2
1570mW/cm2
690mW/cm2 Irra
diat
ion
dist
ance
(m
m)
0
53
7
10
15
20
φ2.5
φ1.2
φ1.6
φ2.5
φ3.5
2330mW/cm2
1100mW/cm2
Peak intensity
1310mW/cm2
3350mW/cm2
560mW/cm2 Irra
diat
ion
dist
ance
(m
m)
0
3
7
10
15
20
φ2.5
φ1.2
φ1.7
φ2.5
φ2.8
1690mW/cm2
790mW/cm2
Peak intensity
1070mW/cm2
2450mW/cm2
410mW/cm2 Irra
diat
ion
dist
ance
(m
m)
0
3
7
10
15
20
φ3.4φ2.1φ1.3
φ1.6
φ2.1
φ3.6
2930mW/cm2
3700mW/cm2
1510mW/cm2
Peak intensity
5500mW/cm2
1330mW/cm2
550mW/cm2 Irra
diat
ion
dist
ance
(m
m)
0
53
7
10
15
20
Irradiation area (mm) Irradiation area (mm)
ANUJ6450S
Irradiation area (mm) Irradiation area (mm)
ANUJ6450S
Irradiation area (mm) Irradiation area (mm)
ANUJ6475S
Irradiation area (mm) Irradiation area (mm)
ANUJ6475S
Irradiation area (mm)-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4
UV
inte
nsity
(m
w/c
m2 )
UV
inte
nsity
(m
w/c
m2 )
0
200
400
800
600
1200
1400
1000
0
200
400
800
600
1200
1400
1000
WD=10WD=15WD=20
WD=10WD=15WD=20
-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4
UV
inte
nsity
(m
w/c
m2 )
UV
inte
nsity
(m
w/c
m2 )
0
200
400
800
600
1200
1400
1000
0
200
400
800
600
1200
1400
1000
WD=10WD=15WD=20
WD=10WD=15WD=20
-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4
UV
inte
nsity
(m
w/c
m2 )
UV
inte
nsity
(m
w/c
m2 )
0
200
400
800
600
1200
1400
1000
0
200
400
800
600
1200
1400
1000
WD=10WD=15WD=20
WD=10WD=15WD=20
-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4
UV
inte
nsity
(m
w/c
m2 )
UV
inte
nsity
(m
w/c
m2 )
0
200
400
800
600
1200
1400
1000
0
200
400
800
600
1200
1400
1000
WD=10WD=15WD=20
WD=10WD=15WD=20
UJ20LED Spot type UV Curing System
● Bonding miniature bearing parts
● Sealing of liquid crystal filler ports and OLB reinforcement
● Bonding parts with irregular shapes such as optical switches and relays.
■ Cylindrical lens data (Typical characteristics)
High power head: ANUJ6160
Rod lens Standard lens
● Securing a potentiometer
● Bonding of electromechanical components
● Head installation n high density situations and bonding of minute parts.
■ Rod lens data (Typical characteristics)
High power head: ANUJ6160
100%
90%
80%
70%
60%
50%
40%0 1000 2000
Typical characteristics: Measured data
3000
Inte
nsity
cha
nges
fro
m t
he in
itial
val
ue (=
100
%)
ANUP5204 = auto-control on Elapsed time (hr)
ANUP5204: Vertical placement
ANUP5204: Horizontal placement
Both LED and Lamp type UV curing systems are included in the lineup to meet a wide variety of applications
International standard spot-type model
ANUP5204
Verticalplacement
Horizontalplacement
■ The UV auto control function provides stable, high output UV irradiation over the entire lamp life.
For uniform irradiation of wider areas
For lens adhesion and stamp UV curing, etc., this system can be added to existing facilities. The slim controller takes up narrow space.
ANUP5256 offers the convenience you get with a spot type.
ANUP5256
To meet your needs, power supply units ranging from 1kW to 12 kW are also available for the irradiation units you are using such as integrated belt-conveyor types, batch types, and separate lamp house types.
Power supply units up to 12 kW available.Supports irradiation widths from 4 cm up to 120 cm.
Wavelength (nm)
■ Low temperature filter for reducing distortion
■ Ideal UV wavelengthThe 365 nm wavelength is supported as the main wavelength. Short wavelengths are also supported, so surface tacking caused by different resin types can be quickly removed.
Filters are available that apply the right amount of heat to suit the resin type.
45
40 40.9(+16.2)
36.2(+12.2)
35
30
25
20
Tem
p. (
deg
.)
0 5 10 15 20 25 30Irradiation-Time (sec.)
Terget = Al (30 × t 0.5mm)Distance = 30mmIntensity = 400W/cm2
Fiber = ANUP5052BS
ANUP5001F
Without filter
100
80
60
40
20
0200 250 300 350 400 450 500 550 600
Rel
ativ
e in
tens
ity (%
)
● High output of 4,000 mW/cm2
● Worldwide compatible power supply range from 100 to 240 V AC
● By consuming 40% less power than conventional models, this unit reduces electric power costs.
● Low temperature filters to prevent temperature rises are available.
● Instructions manuals are available in Chinese and English.
■ Wide variationIn addition to 1 to 4 branches and 3.5, 5 and 8 mm diameters, a wide range of other irradiation fibers are available.
AS lens (Short range converging lens) ANUP505011
BS lens (Long range converging lens) 50mm
100mm
10 11
● Head
● Connection cable
● Standard lens, Cylindrical lens ● Side view lens
● UV sensor
● Mounting bracketSplit type
( ) mm
( ) mW/cm2 ( ) sec.
( ) mJ/cm2
( ) mm × ( ) mm
φ ( ) mm
● Rod lens
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
21
14
φ8
φ12
φ12
φ10
φ10
φ11.
5φ1
1.5
φ11.
5
φ12
φ12
1543
φ6
1543
φ4
φ12
φ20
5
Connector
φ4
39.1
20 20413
4020
M6 depth 5
2-M4 depth 5
25
550
38
37.614
1.5
25
32.5
14080
125
26 98 2-M3 for installation
φ5.5
Connector Connector1700
0-50
+0.05 0
φ20+0.10+0.05
ANUJ6220
ANUJ6467L
ANUJ6160
ANUJ6150
ANUJ6100
ANUJ6804
ANUJ6447L
φ5.5
ConnectorHeadStandard lens
200Approx. 35
5011 39
+0.
05-
0.1
LE
D h
ead
Irradiation distance
Irradiation intensityIrradiation area
oror
φ10
φ12
φ5.5
ConnectorHeadStandard lens
200Approx. 35
5011 39
+0.
05-
0.1
Customer Inquiry SheetUV curing systemMatsushita Electric Works, Ltd.
Automation Control Device Division
representativeFAX: +81-(0)6-6908-0628
Tel: +81-(0)6-6908-1019Email: webmaster@aiplasma.com
Day:
Month:
Year
To request consultation, please fill in this inquiry sheet and fax it to us.
Company name
Address
TEL.
Curing Bonding Other ( )
FAX.
e-mail:
Intended dateof installation
Person in charge
Budget
Application
Workpieceallowable
temperature
UV resin name
■ Production tact or UV irradiation time
■ Irradiation area
■ Irradiation intensity
■ Irradiation distance
■ Simultaneous irradiation points
■ Other
Workpiece name
Workpiece type
Workpiecematerial
sec./pc.
mm × mm
USD
USD
Hours
hrs./day
mm
1, 2, 3, 4, ( ) points
orpc./sec.
Price of purchasing the main unit and fiber of a lamp-based UV curing system:
ormW/cm2 mJ/cm2
We will give you a simulation of the costs involved for switching from a lamp-based UV curing system to an UJ20 LED UV curing system
Lamp purchase price
Lamp replacement timing
Equipment running time
■ Dimensions● Controller (weight: 1.0kg)
(Unit: mm)Protruding portion not included.
ANUJ5024
■ I/O specificationsInput specifications
Foot switch
SIG SIG
SIG
UJ20
UJ20 UJ20 UJ20
UJ20 UJ20
COM COMCOM
SIGSIG
IN
COM
PLCPLC
SIG
+5VDC +5VDC
COM COM
Tr output from PLC
Open collector (Tr) or non-voltage input such as relay
Rated operation voltage: 5 to 24 VDCOutput capacity: 100 mA (max.) 5 to 24VDC
Output specifications With external power supply With internal power supply
Contact input Non-contact input
● I/O list
- +
INPUT OUTPUTNo. of terminal
123456789101112
SignalSTART1START2START3START4
TYPE Chg1TYPE Chg2TYPE Chg4TYPE Chg8
STOPMNL ONEMER.COM
No. of terminal131415161718192021222324
SignalREADYBUSY1BUSY2BUSY3BUSY4ERRORALARMCOMCOMFG+5VGND
■ Safety precautionsThis LED UV curing system uses a Class-3B ultraviolet LED. Safety labels are affixed to the product.
Japanese
English
Chinese (Simplified)
■ Configuration diagram
UV sensor
Head only Connection cable
UJ20 controller
Lens
10 11
● Head
● Connection cable
● Standard lens, Cylindrical lens ● Side view lens
● UV sensor
● Mounting bracketSplit type
( ) mm
( ) mW/cm2 ( ) sec.
( ) mJ/cm2
( ) mm × ( ) mm
φ ( ) mm
● Rod lens
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
21
14
φ8
φ12
φ12
φ10
φ10
φ11.
5φ1
1.5
φ11.
5
φ12
φ12
1543
φ6
1543
φ4
φ12
φ20
5
Connector
φ4
39.1
20 20413
4020
M6 depth 5
2-M4 depth 5
25
550
38
37.614
1.5
25
32.5
14080
125
26 98 2-M3 for installation
φ5.5
Connector Connector1700
0-50
+0.05 0
φ20+0.10+0.05
ANUJ6220
ANUJ6467L
ANUJ6160
ANUJ6150
ANUJ6100
ANUJ6804
ANUJ6447L
φ5.5
ConnectorHeadStandard lens
200Approx. 35
5011 39
+0.
05-
0.1
LE
D h
ead
Irradiation distance
Irradiation intensityIrradiation area
oror
φ10
φ12
φ5.5
ConnectorHeadStandard lens
200Approx. 35
5011 39
+0.
05-
0.1
Customer Inquiry SheetUV curing systemMatsushita Electric Works, Ltd.
Automation Control Device Division
representativeFAX: +81-(0)6-6908-0628
Tel: +81-(0)6-6908-1019Email: webmaster@aiplasma.com
Day:
Month:
Year
To request consultation, please fill in this inquiry sheet and fax it to us.
Company name
Address
TEL.
Curing Bonding Other ( )
FAX.
e-mail:
Intended dateof installation
Person in charge
Budget
Application
Workpieceallowable
temperature
UV resin name
■ Production tact or UV irradiation time
■ Irradiation area
■ Irradiation intensity
■ Irradiation distance
■ Simultaneous irradiation points
■ Other
Workpiece name
Workpiece type
Workpiecematerial
sec./pc.
mm × mm
USD
USD
Hours
hrs./day
mm
1, 2, 3, 4, ( ) points
orpc./sec.
Price of purchasing the main unit and fiber of a lamp-based UV curing system:
ormW/cm2 mJ/cm2
We will give you a simulation of the costs involved for switching from a lamp-based UV curing system to an UJ20 LED UV curing system
Lamp purchase price
Lamp replacement timing
Equipment running time
■ Dimensions● Controller (weight: 1.0kg)
(Unit: mm)Protruding portion not included.
ANUJ5024
■ I/O specificationsInput specifications
Foot switch
SIG SIG
SIG
UJ20
UJ20 UJ20 UJ20
UJ20 UJ20
COM COMCOM
SIGSIG
IN
COM
PLCPLC
SIG
+5VDC +5VDC
COM COM
Tr output from PLC
Open collector (Tr) or non-voltage input such as relay
Rated operation voltage: 5 to 24 VDCOutput capacity: 100 mA (max.) 5 to 24VDC
Output specifications With external power supply With internal power supply
Contact input Non-contact input
● I/O list
- +
INPUT OUTPUTNo. of terminal
123456789101112
SignalSTART1START2START3START4
TYPE Chg1TYPE Chg2TYPE Chg4TYPE Chg8
STOPMNL ONEMER.COM
No. of terminal131415161718192021222324
SignalREADYBUSY1BUSY2BUSY3BUSY4ERRORALARMCOMCOMFG+5VGND
■ Safety precautionsThis LED UV curing system uses a Class-3B ultraviolet LED. Safety labels are affixed to the product.
Japanese
English
Chinese (Simplified)
■ Configuration diagram
UV sensor
Head only Connection cable
UJ20 controller
Lens
■Features1. Signifi cantly improved heat
radiation effi ciency. Available without a mounting bracket!!
Extended head of 120mm based on the ANUJ6160 head featuring improved heat radiation effi ciency.In addition to its unique temperature feedback control, ANUJ6160 features further enhanced heat radiation effi ciency and continuous use without a radiation bracket. (The efficiency changes according to actual conditions of use. Check it by using the real head.)
2. The installation of the head by its tip improved and become easier even in diffi cult areas.
If the head is short, it can be only stabilized by its tip when installed in a jig, which makes it diffi cult to connect other sensors.However, ANUJ6161 can be instal led and stabilized by its back, providing a larger space for placing other devices around the head tip.
Signifi cantly enhanced heat radiation effi ciencyProvides more space for placing other devices around the head tip.
LED type UV Curing System
UJ20 Long head
LED UV Curing System UJ20 Long Head
■Product number table
LED type UV Curing System
RoHS Directive compatibility informationhttp://www.mew.co.jp/ac/e/environment/
UV sensor
Head only
Connection cable
UJ20 controller
Lens
●UJ20 controller
Controller Up to four heads can be connected.With an AC adapter*1 ANUJ5024
Item Product No.Specification
●Head
LED head8-12 dia. –L50 head (with higher cooling efficiency)8-12 dia. –L120 head (with higher cooling efficiency)
ANUJ6160ANUJ6161
Item Product No.Specification
●Lens
Standard lens
Side view lens
Cylindrical lens
Rod lens
3 dia.4 dia.6 dia.8 dia.10 dia.6 dia. Angle: 90 degrees8 dia. Angle: 90 degrees10 dia. Angle: 90 degreesCylindrical R5Cylindrical R7.54 dia. R7 L=43mm 6 dia. R7 L=43mm
ANUJ6423ANUJ6424ANUJ6426ANUJ6428ANUJ6420ANUJ6426SVANUJ6428SVANUJ6420SVANUJ6450SANUJ6475SANUJ6447LANUJ6467L
Item Product No.Specification
●Connection cable
Connection cable
1.7m Cable radius 5.5 dia.3.0m Cable radius 5.5 dia.5.0m Cable radius 7.6 dia.7.0m Cable radius 7.6 dia.10m Cable radius 7.6 dia.
ANUJ6220ANUJ6230ANUJ6250ANUJ6270ANUJ6200
Item Product No.Specification
ANUJ6160 High cooling efficiency by implementing a heat radiation fin in the area where heat is generated.
Long head enabling higher heat radiation efficiency that facilitates enhanced UV stabilityANUJ6161
ANUJ6160ANUJ6161
Proposed to eliminate the limited space for placing other devices around the head tip by introducing ANUJ6161 featuring a long head.
More space that enables other devices to be placed easily
Maintains compatibility.The conventional UJ20 controller, connection cables and lens are also available for the ANUJ6161 head. The UV irradiation characteristics of this head are the same as those currently available for ANUJ6160.The installation and the temperature can be stabilized by only replacing the head.
Refer to the catalog “ARCT1B282E” for details of UJ20. ●Options and repair parts dedicated for UJ20
AC adapter*1
200 V AC power cableMounting bracketGoggles
UV sensor UV sensor for UJ20100 to 240 V AC adapter: Supplied with the UJ20 controllerWith a 100 V AC power cable200 V AC power cable for ANUJ6802*2
Split typeUV protective goggles
ANUJ6100
ANUJ6802
ANUJ6803ANUJ6804ANUP5001SG
*1 The ANUJ6802 AC adapter is supplied with the UJ20 controller.The ANUJ6802 AC adapter is compatible with 100 to 240 V AC; however, the primary-side power cable is compatible with 100 V AC only.For use in a 200 V AC region, purchase the ANUJ6803 primary-side power cable (for 200 V AC) separately.
*2 (For China only)
Item Product No.Specification
■Confi guration diagram
New
Standard head (ANUJ6160)
Long head (ANUJ6161)
New
COPYRIGHT © 2008 All Rights ReservedSpecifications are subject to change without notice.
Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, JapanTelephone: +81-6-6908-1050Facsimile: +81-6-6908-5781
Matsushita Electric Works, Ltd. Automation Controls Business Unit
100
90
80
70
6050
40
30
20100
100
90
80
70
6050
40
30
20100
UV
inte
nsity
rat
io (%
)
LED tem
perature rise (deg)
Continuous irradiation at 100% UV intensity in power mode
0 5 10 15 20 25 30 35 40 45 50 55 60Continuous lighting time (min)
Intensity ratio of ANUJ6161 (with bracket)
Controller: ANUJ5024 LED head: ANUJ6160, ANUJ6161 Lens: ANUJ6423 Room temperature:
Intensity ratio of ANUJ6161 (without bracket)LED temperature rise of ANUJ6161 (with bracket)
LED temperature rise of ANUJ6160 (with bracket)
Intensity ratio of ANUJ6160 (with bracket)LED temperature rise of ANUJ6161 (without bracket)
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