mecfond aerospace presentation
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CARPENTERIE MERIDIONALI SRL
Group Organization
Treatments, welding and assembly of large structures
Machining of light alloy and titanium aerostructural components
Industrial systems maintenance and dimensional controls
MECFOND Aerospace is specialized in mechanical machining of light alloy and titanium components for airframe structures, employed by highly qualified personnel who manage advanced engineering and management systems.
Company Profile
Organizational StructureMECFOND Aerospace organization includes all the functions that support the entire
production process.CEO
Davide Nugnes
FINANCEF. Capuano (*)
SALES & MKT
V. Blanchon
SAFETYS. Iommelli (ext)
QUALITYR. Caiazzo
PURCHASINGA. AmendolaHRF. Aucelli (*)
OPERATIONL. De.Teresa
ITV. Colella
TECHNICAL OFFICE
E. BeatriceCAD - CAMG. Avellino
PRODUCTION
L. De Teresa (a.i.)
RISK MANAGEMENTV. Caputo (a.i.)
PLANNIGN & CONTROL
V. CaputoMETROLOGYA. Celiento
(*) Staff Functions on Mecfond S.p.A.
EMPLOYEES 15 WHITE COLLARS, 47 BLUE COLLARS Plant 1
Plant 2
ESTABLISHMENT 2007 2007
LOCATION Caivano (Naples, Italy)
Caivano (Naples , Italy)
MARKET FIELD Aerospace Aerospace
PLANT TOTAL AREA:
sq.m 9.600 sq.m 16.000
COVERED AREA: sq.m 3.970 sq.m 8.000
OFFICES AREA: sq.m 1100 sq.m. 810
RAW MATERIALS AREA:
sq.m. 800
• 19 km from Naples international Airport
• 23 km from its parent company MECFOND SpA
• 5.6 km from Naples international Airport
• 5 km from Naples international Harbor
Company Data
Naples International
Ariport
MECFOND Aerospace and its parent company MECFOND SpA are strategically located close to major transportation hubs. The company has two plants of production, both in the industrial area of CAIVANO (NA), approximately 300 mt. from each other:
Programs and Parts
B777 MHI 78 PN’s Stringers, 2007-2012B767 110 PN’s Skins & PartsB787 14 PN’s Stringers
A321 18 PN’s Frames & SillsA380 50 PN’s Frames & Sills & StringersA350 Frames & Ribs & Seat Tracks
B767 Program – Parts
BRACKET
Slide # 9
FITTING ATTACHMENT
SUPPORT
SPECIAL WASHER
SUPPORT
FITTING ATTACHMENT
Here below other programs parts :Slide # 13
ATR Bulkheads (3 m)
Dassault Falcon Frame (2 m)
A321 Frame (3 m)
A380 Frame (2 m)
MRCA (1 m) MRCA (1 m)
Other Programs
Manufacturer Machine N° axes X Y Z Interaxis # Spindle Spindle TypeSpindle power
(kW) rpm
Cincinnati CINTY 1 5 6000 1950 400 1524 2 ISO 50 28 4000Cincinnati CINTY 2 5 8000 2500 500 1524 2 ISO 50 25 3600Cincinnati CINTY 3 5 8000 2500 500 1524 2 ISO 50 25 3600Cincinnati CINTY 4 5 11700 2100 400 1524 2 ISO 50 28 4000Cincinnati CINTY 5 5 11700 2100 400 1524 2 ISO 50 28 4000CORREA CORREA 3 4000 1500 1000 n/a 1 ISO 50 30 5000DECKEL DECKEL 3 800 400 400 n/a 1 ISO 50 n/a n/a
DROOP&REIN DROOP 1 4 10000 1500 400 500 3 ISO 50 22 4500DROOP&REIN DROOP 2 4 10000 1500 400 500 3 ISO 50 22 4500
EUMA EUMA 3 1000 550 500 n/a 1 ISO 40 11 8000FOREST FOREST LINE 5 6000 3000 800 1600 2 ISO 50 16 4000HURON HURON 4 800 550 550 n/a 1 ISO 50 15 4500IKEGAI IKEGAI 2 300 1000 n/a 1 ISO 50 20 3000Makino MAG_3 5 3000 1500 1000 n/a 1 HSK63F 80 33000MECOF MECOF 4 12000 800 2300 n/a 1 ISO 50 29,5 2000Cinetic MGP150 5 11000 600 600 n/a 1 HSK E50 36 22000
OKK OKK 600 4 800 800 600 n/a 1 ISO 50 15 4000OKK OKK 820 3 2000 800 700 n/a 1 ISO 50 15 3500
PARPAS PARPAS 3 4000 1100 850 900 3 ISO 50 20,5 4000RAMBAUDI RAMBAUDI 2T 5 11000 1000 600 n/a 2 ISO 50 21,9 4000RAMBAUDI RAMBAUDI 3T 3 4000 1500 850 930 3 ISO 50 21,9 4000RAMBAUDI RC270L-1 5 12000 2700 1200 n/a 1 HSK A100 32 14000RAMBAUDI RC270L-2 5 12000 2700 1200 n/a 1 HSK A100 32 14000
(*) RAMBAUDI RC270L-3 5 12000 2700 1200 n/a 1 HSK A100 32 14000OKK ROKU ROKU 3 500 360 400 n/a 1 ISO 40 10 5000
SAIMP SAIMP 2500 3 7000 1000 500 1255 2 ISO 50 22 6000SAIMP SAIMP21-1 3 12000 1200 500 n/a 1 ISO 50 22 6000SAIMP SAIMP21-2 3 12000 1200 500 n/a 1 ISO 50 22 6000SAIMP SAIMP22-1 4 7000 1500 400 500 3 ISO 50 22 6000SAIMP SAIMP22-2 4 7000 1500 400 500 3 ISO 50 22 6000SAIMP SAIMP22-3 4 7000 1500 400 500 3 ISO 50 22 6000
SNK SNK 1 5 1500 700 450 n/a 1 ISO 50 15 5000SNK SNK 3 5 12000 4000 700 1015 3 ISO 50 22 4000
Ridgid ZT800 5 800 800 800 n/a 1 ISO 50 18 4000
(*) Installation in progress: Completion DEC 2015
Slide # 16
High Speed Machines
Capital EquipmentsCapital Equipment
Slide # 17 Equipment
HIGH SPEED MACHINES Approximately 50% availability left
On a base of two shifts of 330 h/month
Equipment
MISSION STATEMENTSlide # 18
MECFOND AEROSPACE aims to be part of a global Supply Chain by providing competitive aerostructure products and services to gain new business and to form stronger future industrial partnerships.
Slide # 19
Optimization
Quality Assurance
Verticalization
Technology Upgrades
Cost Reduction
Actions Supporting the Company’s Goals
MECFOND Aerospace isconstantly concerned of improving its processes through monitoring performances and minimizing wastes of time, money, materials, energy and any other resource.
Continuousimprovement of quality is determined throughout the whole production process in compliance with
the most restrictive aeronautical standards. The company developed an internal quality department which is fully dedicated to meet customers expectations.
MECFOND Aerospace has improved its capabilities with a fully verticalized production process. The company is able to process orders by taking care of all aspects. These include the purchase of materials, the design and production of tools and components. Tooling is supported by Mecfond S.p.A.
Over the last four years, MECFOND Aerospace invested considerably to upgrade its production technology.The company is now able to process items of large dimensions directly on HIGH SPEED machines ensuring best delivery times. New investment programs include surface treatment systems.
The Company’s target isto apply continuous process improvement in order to achieve competitive pricing in the market place.MECFOND Aerospace is committed to provide customer with the right solutions while meeting cost targets.
EN 9100:2009
Quality Management SystemFirst issue 27/01/2009 – Renewal 30/11/2014 – Expiring date 29/11/2017
ISO 9001:2008 Quality Management System-RequirementsFirst issue 27/01/2009 – Renewal 30/11/2014 – Expiring date
29/11/2017
Slide # 21
MECFOND Aerospace QMS complies with the following International Standard requirements:
QUALITY ASSURANCE
Slide # 23
Verticalization
MECFOND Aerospace has taken part in most of the major aeronautical programs as a partner of Alenia Aermacchi since 2004, gaining all the competencies needed to manage the whole production process autonomously.
DESIGN RAW MATERIALS
PROCESS
VERTICALIZATION
Slide # 24
Verticalization
MECFOND Aerospace is also able to perform all quality controls.
MORE VERTICALIZATION
Slide # 25
Technology Upgrades
Investments on Plant 1 (In green: new machines – investments of the past 4 years)
TECHNOLOGY UPGRADES
Slide # 26
TechInvestments on Plant 2 (In green: new machines – investments of the past 2 years)nology Upgrades
MORE TECHNOLOGY UPGRADES
COST REDUCTION
Slide # 27
Cost ReductionMECFOND Aerospace believes that strong competencies, process improvements, quality assurance and technical capabilities can lead to effective cost reduction and affordable products.
This policy positions the company on a competitive market position, while ensuring customer satisfaction.
What Makes Us Different?Slide #
28
Highly Specialized Program Management
Implements advanced quality standards
Commitment to on time delivery
Verticalized Process Management
Competitive and affordable products
Customer-focused
Strong tooling and maintenance competencies
Efficiency and capability of performing integration
Group CapabilitiesSlide # 29
Mecfond SpA is a certified partner for most of the major Automotive and Aeronautical manufacturers. The company’s core competencies include tooling activities and industial process automation.
FULLY AUTOMATED AGV CART
B787 PROGRA
M
MAIN SHAFT GROUND TRANSPORTATION TOOLS
B787 PROGRAM
MAIN SHAFT STRUCTURE REALIZATION
B787 PROGRAM
Slide # 30
PULGS SUSPENDEDHANDLING SYSTEM
B787 PROGRAM
PLUGS VACUUM HANDLING
SYSTEM
GROUND HANDLINGSYSTEMS
B787 PROGRAM
B787 PROGRAM
Group Capabilities
Slide # 32
Autoclave construction for Alenia Aermacchi Pomigliano D’Arco (NA) Diameter: 4.200m and Length: 16.000m
On-Site autoclave construction for Alenia Aermacchi Grottaglie (TA) Diameter: 9.200m, Length: 18.000m and Weight: 400 tons
Group Capabilities
ANTHROPOMORPHIC ARM
ALL PROGRAMS
LASER TRACKERS
ALL PROGRAMS
Slide # 33
Mecfond Service is specialized in maintenance of productive systems for automotive and aeronautical companies. The group is equipped of 3D dimensional machines for controls and inspections.
Group Capabilities
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