mr vinit shah mr kanubhai akbariinvestapumps.com/settas_presentation_2013_-_investa_ii.pdfcopyright...

Copyright Doncasters Group 2011

Strictly Private & Confidential

Mr Vinit Shah

Mr Kanubhai Akbari

February 21st-22nd, 2012

Copyright Doncasters Group 2010

Strictly Private & Confidential

Settas, Belgium

Key figures:

• Established in 1983

• Employees : 75

• Products :

Medium to large castings

• Applications :

Aerospace & Defence

Marine (civil & military)

Chemical & Off-Shore (pump & valve)

Special Automotive (Formula 1)

Doncasters Settas S.A.

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Settas, Belgium

CAPABILITIES:

Manufacturing Processes : Centrifugal Vacuum Pouring

Investment Casting (lost wax)

SLA Investment Casting (rapid prototyping)

Sand Casting

Size & Weight

Maximum part size investment : dia 1.2m (length : 1.5m)

Maximum part size sand cast : dia 2.6 m

Maximum weight : 485 kg

Alloys poured

Titanium Alloys : Ti6/4 - Ti6/2/4/2

Titanium CP : grade C2 - C3

Titanium with Palladium : grade C7 - C8

Zirconium : Zr702

Doncasters Settas S.A.

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Approvals

&

Certifications

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Quality System Qualified by TÜV:

ISO 9001

AS/EN 9100 (Aerospace)

PED 97 \ 23 (EC Annex 1, 4.3)

TÜV AD2000 W0

Other Certifications:

NADCAP for NDT X-Ray and FPI (certif Welding ongoing)

NORSOK M650 Rev 3 – Off Shore

OHSAS 18001 (Lloyds Register) – Health & Safety

ISO 14001 (Lloyds Register) – Environment

Qualifications

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Vacuum skull melting Crucible content: 1000 kg

Consumable electrode Casting table: Centrifugal

Table Diametre: 3 m

Power: 1890 KVA (max), 35.000A, 42V

Furnace

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Properties

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Ti6/4 - PROPRERTIES CENTRIFUGAL POUR

Testing conditions : Results from 180ea cast test bars after HIP and heat treatment (700 °C)

Settas

Forging Spec AMS 4928

Casting Spec AMS 4985

Tensile Strength (MPa)

980 deviation : +/- 24

896

895

Yield Strength (MPa)

860 deviation : +/- 23

827

825

Elongation (%)

10 deviation : +/- 2

10

6

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Grade C3 - PROPRERTIES CENTRIFUGAL POUR

SETTAS

Casting Spec AMS 4985

Tensile Strength (MPa)

549 deviation : +/- 42

450

Yield Strength (MPa)

437,8 deviation : +/- 32

380

Elongation (%)

24 deviation : +/- 6

12

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Products

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Aerospace & Defence : Torque Tube A380

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Aerospace & Defence : Stackframes for Cannister

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Aerospace : Bearing Support CFM56

Dia : 300 mm

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Dia : 850 mm

Aerospace : Ring of Vane TP400 (rapid prototyping)

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650 x 100 x 100 mm

Aerospace & Defence: Air Intake – Meteor Missile

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Marine : High Pressure Pump (sand)

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Length 1500 mm

Marine : Sonar Antenna Casing

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F1 products F1 – SLA (rapid prototyping)

Composants:

Gear Box

Roll Hoop

Structures

Supports

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Chemical – Off-Shore – Pump & Valve

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Industriel : Valves (sand casting)

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Industriel : Valves Components (sand casting )

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Industriel : Valves Off-Shore Deep Sea (sand casting)

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Industriel : Compressor Wheel (sand casting)

Diameter

850 mm

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Marine (sand casting)