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MUNICIPAL, SOLID WASTE TREATMENT
OVERVIEW AND ASSESSMENT
Innovative Logistics Solutions, Inc. And
The Pyromex Group
ILS, Inc copyright @ 2003 Rev 1.3
MISSIONSTATEMENT
To safeguard human health and the environment by using the latest technology to provide efficient and cost-effective, environmentally friendly industrial and domestic waste management and disposal.
PYR MEXTMILS, Inc.
WASTE STATISTICSIt
aly
Fra
nce
Sp
ain
Ger
man
y
Gre
at B
rita
in
Jap
an
Sw
itze
rlan
d
Net
her
lan
d
Can
ada
US
A
Country
0100200300400500600700800900
1000
kilo
s in
19
89
ANNUAL WASTE ACCUMULATIONPER INHABITANT IN KILOS
PYR MEXTMILS, Inc.
WASTE STATISTICS
This picture illustrates the quantity of trash produced by an average
American family per year(over 3 tons)
PYR MEXTMILS, Inc.
COMPARISON OF AVAILABLE
TECHNOLOGIES
Innovative Logistics Solutions, Inc. And
The Pyromex Group
LANDFILL
• Inexpensive, but most dangerous solution
• Sooner or later uncontrolled chemical reactions will occur
• Creation of explosive methane gases
• Great danger to ground water and the environment
PYR MEXTMILS, Inc.
SANITIZEDLANDFILL
• Costs are approx. US$ 40.-/ton
• Ground water decontamination partly prevented by expensive lining system installed in the dump prior to filling
• Monitoring of gases required for over 100 years
A Ground WaterB Compacted ClayC Plastic LinerD Leach Collection PipeE Geotextile MatF GravelG Drainage LayerH Soil Layer I Old CellsJ New CellsK Leach Pond
PYR MEXTMILS, Inc.
STANDARD INCINERATION
• Proven technology for volume reduction
• Costs vary between US$ 200.-/ton and US$ 600.-/ton
• Creation of air pollution and highly toxic ashes
• Problematic disposal of created ashes (approx. 25% of input)
AB
C
DE F G
A Waste Acceptance C Slag Remover E Drier G Active Carbon FilterB Combustion Chamber D Steam Boiler F Gas Scrubber
PYR MEXTMILS, Inc.
INCINERATIONWITH DIOXIN BREAKER
• Proven technology for volume reduction
• Air pollution is reduced at relatively high costs
• Problem of highly toxic residue ashes remains
A Waste AcceptanceB IncineratorC Heat Recovery / BoilerD Gas Scrubber
A
B
C
D
PYR MEXTMILS, Inc.
STANDARDPYROLYSIS
• Relatively expensive
• Permanent operating problem with tar and oils
• Problematic disposal of created char residue (toxic)
Waste Reception Pyrolysis
Waste Water Treatment
Ferrous and Non-Ferrous Metals
SulfurSalts
Heavy Metals
Scrubber
Char
PYR MEXTMILS, Inc.
PLASMA ARC
• Totally destroys all organics, but shows inefficient energy balance
• Small throughput
• Expensive operation and maintenance, approx. US$ 1000.-/ton
Power Supply
Power Supply
Cooled Field Coil Gas
Vortex Gas Injection Chamber
Starting Electrode
Rear Water
Cooling System
Rear Electrode
Insulator Front Electrode
Front Water
Cooling System
PYR MEXTMILS, Inc.
ULTRAHIGH TEMPERATURE PYROLYSIS-HYDROLYSIS
• No residues or toxic emissions
• Great efficiency in recovering 100% of the energy contained in waste materials
• Very economical
PYR MEXTM
PYR MEXTM
1 Infeed2 Cooled infeed auger3 Reactor4 Pyrogas5 Solid particles outfeed6 Oxygen free storage tanks
1
23
5
4
6
THE ULTIMATE
SOLUTION
ILS, Inc.
ENVIRONMENTAL REGULATIONS
Innovative Logistics Solutions, Inc. And
The Pyromex Group
ENVIRONMENTAL STANDARDS
FOR AIR POLLUTION PREVENTION
The German environmental standards for air pollution prevention are the most vigorous in the world:
– Cal‘n base : O2
– Dust : 10 mg/Nm3 or less
– HCI : 10 mg/Nm3 or less
– SOx : 50 mg/Nm3 or less
– NOx : 200 mg/Nm3 or less
– CO : 50 mg/Nm3 or less
– Dioxin : 0.1 Ng-TEG/Nm3 or less
– Hg : 0.1 mg/Nm3 or less
– Cd : 0.1 mg/Nm3 or less
– Pd : 4 mg/Nm3 or less
PYR MEXTM
ALL FULFILLED BY PYROMEX!
ILS, Inc.
EMISSION LIMITSFOR WASTE TREATMENT PLANTS
HCL (mg/Nm3)
HF (mg/Nm3)
SOx (mg/Nm3)
NOx (mg/Nm3)
CO (mg/Nm3)
Cd (mg/Nm3)
Hg (mg/Nm3)
Dioxin (TEQ-ng/Nm3)
50
---
100
240
100
0.1
0.1
0.1
50
2
300
---
100
---
---
0.1
24
---
30
514
63
---
---
0.1
30
2
300
350
---
0.1
0.1
0.1
41
---
100
200
---
---
---
---
ChinaEU
JapanUK
USA
PYR MEXTM
ALL FULFILLED BY PYROMEX!
ILS, Inc.
LEGISLATION FOR MUNICIPAL SOLID WASTE
IN EUROPEAN COUNTRIES
AUSTRIA aims to ban landfill of organics (>5%) by 2004
SWITZERLAND bans landfill of combustible waste
FRANCE bans landfill of combustible waste by 2002
DENMARK bans landfill of combustible waste
NETHERLANDS bans landfill of combustible waste, paper and cardboard, municipal waste landfill is banned since 2000
GREAT BRITAIN targets recycling of 25%, currently achieves only 6%
PYR MEXTMILS, Inc.
ORGANICSREDUCTION
Pyromex guarantees the reduction of organics to less than >1%(German laws require >5%)
PYR MEXTM
<0.05
ILS, Inc.
ENERGY CONTAINED IN
WASTE
Innovative Logistics Solutions, Inc. And
The Pyromex Group
CALORIFIC VALUES
Braun coal 4,5005.2
Cardboard 3,8004.4
Citrus peels 4,5005.2
Car tires 8,3009.6
Household waste (presorted) 4,5005.2
Hospital waste 6,7807,8
Manure (dried) 3,7604.4
Neoprene 7,1008.2
Nylon 7,5708.8
Oil sludge 8,80010.2
Paper 4,4005.1
Paraffin 10,34012.1
Polyethylene 10,99012.7
Polypropylene 11,03012.8
Polystyrol EPS 9,80011.3
Rubber 5,6006.5
Sewage sludge (dried) 3,3003.8
Tar and refinery residues 9,20010.7
Tar acid 5.6006.5
Textiles 4,0004.6
Wood 4,2004.8
Secondary Energy Material
approx. kcal/kg
approx. kW/kg
PYR MEXTMILS, Inc.
REALITY
The waste put into a dust bin over 1 year contains enough energy to heat water
500 bath
keep the TV on for 500 hours
The energy of 1 container of yogurt (0.3 ltr) keeps a light bulb glowing for 1 hour1
CONTAINER1
HOUR
3,500 showers
for
or
or
PYR MEXTMILS, Inc.
MUNICIPAL SOLID WASTE
TREATMENT
Innovative Logistics Solutions, Inc. And
The Pyromex Group
CONCEPT PLANFOR A MUNICIPAL SOLID WASTE
TREATMENT FACILITY
100% Municipal
Solid Waste
Weigh Bridge
Storage
Administration Building
Storage Gas Storage
Power Generation
GASIFICATION
Inert Sand
Recycled Materials to Market
Electricity to Market
SortingRecyclingShredding
FENFEAL
PYR MEXTMILS, Inc.
PLANNING
Suitability of municipal, solid waste as energy source
Plant sizing
Site selection
Calculation of recoverable energy
Negotiation of energy sales agreement
Strategy for risk taking and guarantees
Setup of Pyromex municipal solid waste treatment plant beneficial to all parties involved and environmentally friendly
PYR MEXTMILS, Inc.
TECHNOLOGY SELECTION CONSIDERATIONS
• CO2 Control
• DXNs Control
• Emission Control
• Landfill Control
• Cost Control
• Profit
• Growth
• Energy Recovery
• High Efficiency
• Utilization / Sale
ENVIRONMENT
ECONOMY
PYR MEXTM
ENERGY
ILS, Inc.
WASTE COLLECTION Choosing the most suitable collection
method
Container Arm Roll
Compactor
Compactor & Container System
Dust Drum & Packer System
PackerDust Drum
Container with Cover SystemCovered Container Arm Roll
PYR MEXTMILS, Inc.
PRINCIPAL POINTSOF PYROMEX
Treatment of waste materials, not simply a reduction in volume!
Recycling of valuable materials and energy recovery, not only waste treatment!
A profitable business, not just a break-even scenario!
An environmental education center, not just a waste treatment plant!
Meeting highest and most severe environmental rules and regulations!
PYR MEXTMILS, Inc.
PLANT LAYOUT50 t/d PLANT
PYR MEXTM
1 Weigh bridge 10 Feed silo for reactors2 Weigh control 11 Storage silos3 Parking 12 Infeed system4 Receiving bin 13 Reactors5 Preshredder 14 Collection of inorganics 6 FE separation 15 Scrubber7 NFE separation 16 Gas tanks8 Secondary shredder 17 Gas engine and Generator9 Conveyors 18 Induction coolers
A Storage areaB Control room D Administration officeC Janitor E Lab
1
2
3
4 5
6 7
810
9
11 12
13
14
15
16
13
18
A BC
D E
70m
26m
ILS, Inc.
SUPPORT EQUIPMENTTypical List for a 50 t/d Plant
Skip loader 1
5m3 dump truck 1
5 ton fork lift 1
5,000 gal. Water truck 1
Facility and parking lot „Street Sweeper“ 1
Low profile shuttle with 3 trailers 1
6-cylinder pick-up truck 1
Fire prevention unit 1
Standard 4-door automobiles 1
Flatbed truck 1
On-site 8,000 gal. water tower 1
Stationary 53,000 gal. water tank for fire 1
Knuckle boom 1
PYR MEXTMILS, Inc.
ESTIMATED MANPOWER REQUIREMENT
Plant Engineer
Secretary
Accounting
Ground Maintenance
Helpers
TOTAL
1
---
---
1
3
5
1
1
---
2
4
8
2
2
---
3
8
15
3
3
---
4
8
18
50 t/d150 t/d
300 t/d
500 t/d
PYR MEXTMILS, Inc.
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