new technology and challenges for underground coal mining b.n. basu director (crd) cmpdi सी...

New Technology and Challenges for Underground Coal Mining

B.N. BasuDirector (CRD)

CMPDI

सी� एम पी� डी� आई एक मिमनि� रत्� क� पी��Cmpdi (A Miniratna company)

Coal Production from underground Coal Mines

Coal mining is carried out by Surface or ‘opencast’ mining Underground or ‘deep’ mining

Around 60% world coal production comes from underground mining

India emerged as the largest coal producer in the world after China and USA, producing about 9% of the total global production

From U/G China USA and India produce about 95%, 33% & 10% respectively

Trend Coal Production from CIL mines (1974-75 to 2011-12)

0.00

50.00

100.00

150.00

200.00

250.00

300.00

350.00

400.00

450.00

500.00

Year

Co

al P

rod

uct

ion

0.00

10.00

20.00

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40.00

50.00

60.00

70.00

TOTAL OC Mines UG Mines

Different Mining Methods used in CIL UG mines

Conventional Bord & Pillar (B&P) system with manual loading of coal onto tubs.

Semi-mechanised B&P system with loading by Side Discharge Loaders (SDLs) or Load Haul Dumpers (LHDs) or mechanised drilling by Universal Drilling Machines (UDMs).

Mechanised Bord & Pillar/ Room & Pillar system with Continuous Miners (CMs).

Mechanised Powered Support Longwall (PSLW) mining system.

Methods with hydraulic stowing technology in conjunction with sand or alternative filling.

Special methods (i.e. site specific methods), like Blasting Gallery (BG) method, Cable bolting method, wide-stall method, steep mining methods, etc.

Technology-wise Underground Coal Production in CIL (2011-12)

32.31, 85%

3.54, 9%

1.79, 5%0.32, 1%

0.18, 0%

0.1, 0%

0.15, 0%

B&P Intermediate technology Roadheader (LW Dev.) PSLW Shortwall (in B&P)

Highwall Mining Continuous Miner Conventional B&P (& Others)

Application of Mass production Technologies

Continuous Miner Technology (Bord/Room & Pillar)

Powered Support Longwall Technology

Continuous Miner technology presently in operation in CIL mines

Jhanjra, ECL – Joy Continuous Miner Sarpi, SECL – Joy Continuous Miner Tandsi, WCL - Joy Continuous Miner Kumberkhani, WCL- Sandvik LCCM NCPH, Chirimiri, SECL- Joy Continuous Miner Sheetaldhara-Kurja, SECL- Bucyrus Continuous

Miner Pinoura, SECL- Bucyrus Continuous Miner Rani Atari- Sandvik LCCM

Continuous Miner technology proposed in CIL mines

Jhanjhra, ECL- MOU has been signed Tilaboni, ECL - Under tendering Kottadih, ECL- Under tendering Block-II, BCCL- LOA has been issued Lohapatti, BCCL- Bids under scrutiny Saoner-I,WCL- Under re-tendering Churcha, SECL- LOA has been issued for two sets

Continuous Miner

Shuttle Car & Quad Bolter

Proposed Power Support Longwall Technology (PSLW) in CIL mines

Jhanjhra, ECL- Agreement has been signed Moonidih seam XVI, BCCL- Bids under scrutiny Moonidih seam XV, BCCL- LOA has been

issued Muraidih, BCCL- Agreement has been signed

with L1 Kapuria, BCCL- LOA has been issued

Shearer working at Longwall face

Shearer Drum

Powered Roof Supports (Two Legged)

Challenges of Underground Mining in CIL mines

UG operations at shallow depth has given way to quarry or surface mining

Closure of number of underground mines due to exhaustion of coal reserve or losses

Reduction or stagnation in production due to attrition of workforce or natural retirement

Reduced production and productivity due to old, long & arduous mines Low technological, R&D or skill-development input in underground

mines A number of underground mining operations or processes involve

human effort or drudgery Low productivity of manpower Geological disposition and exploration of coal seams has also affected

indirectly

Other Constrains and challenges in U/G Mines

Size of the Mine / block Geological Complexities and Exploration Mine Approach & Development : high gestation period Technological Development & Implementation Absorption of Technology – Skill development Strata Management & Control Mechanization – Productivity Enhancement Needs Equipment Supply & Maintenance – Vendor Development Long & Arduous Travel / tramming routes – Man-riding /

Material Supply Mining hazards Technological Gap – Focus on Specific R&D

Renewed Focus on Underground Mining

Aiming from 10% to 30% coal production by 2030 Introduction of Mass-production Technology in

large scale Sharing of specific technology with other

countries Focusing on Specific R&D projects

Alternative Underground Coal Mining Technologies

Underground Coal Gasification Coal bed Methane