note - altronic inc panel spec ver 1_6.pdf · note: the specifications contained herein are not ......
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2350 Crist Rd, Ste 1000Garland, Texas 75040972-494-0522 (office)972-530-7216 (fax)e-mail: sales.altronic.garland@hoerbiger.com
Custom color : 304 SS316 SS
Altronic Panel Spec Ver 1_6 Page 1 of 4
(When filling out this form electronically, save file with either Company or Application Reference and email)
Your Name:E-mail address: Company Name: Phone # :
Application Reference: Date of Inquiry: Quote Request Date: Requested Delivery: Quantity of Panels:
Prime Mover Driven Equipment
Manufacturer:
Model:
Mfr's OEM controls:
Process:
Type:
Mfr:
Model:
Local Environment Climate Technology Selection
TemperateTropicalArctic
On shoreOff-shore (corrosive atmosphere) H2S gasCO2 gas Desert
Digital annunciator DE-3000Exacta 21Allen-Bradley PLC
Hazardous Area Classification Enclosure Type Enclosure Material
Powder coated carbon steel Front and rear access, fixed insert, window Front access, swing insert, window Insert only (retrofit to existing enclosure)
Enclosure Accessories
Panel Stand
Division 2, Class I, Group C & D Division 1, Class I, Group D Group B (H2 gas )ATEX Zone 2 (Europe)Panel tag - CSAPanel tag - CSA - ATEX - CE Document submittal package Other - specify
Fold-down table - laptop PC Gland plate - electrical entrances Reverse mount stand w/cover plate Solid front door (delete window)
None required Req'd height:
Pnuematic Supply Pressure Available Pressure Tubing and FittingsCustomer shall furnish clean and dry air/gas.Instrument Air PSIG
Instrument Gas PSIGRegulated pressure at sourceUn-regulated pressure at sourceAdd coalescing filter (liquid aerosols removal
w/automatic liquid dump)
316 SS, std w.t., welded seam (Altronic standard) 316 SS, std w.t., seamless (Int'l, H2S, CO2) 316 SS, XH w.t., seamless (high press, H2S, CO2) Tube fittings – plated steel, SwagelokTube fittings – 316 SS, SwagelokTransducer calibration – 3-way valve Transducer calibration – block valve and bleed valve 1/4" tube connections to skid3/8" tube connections to skid
Engine Ignition Type Fuel Valve Type
Altronic IAltronic IIAltronic IIIAltronic VAltronic CPU-95Altronic CD-200Altronic CPU-2000Altronic CPU-XL
690040-1 (2", CD pwr) 690050-1 (2", 24V pwr) Cat-ASCO solenoid (24V) Normal solenoid (24V) Other (specify):
M5081-FS-B (2", 24V to hold open) M5081-P (2", pressure to open) M5081-B M5081-C M2582-B M2582-C
(2", 24V to close) (2", CD ignition to close) (1", 24V to close) (1", CD ignition to close)
Power Available for Control Panel
Waukesha CECWauk ESM (IPM ign module) Cat G3300 w/Altronic VCat G3400 w/Altronic IIICat G3400 w/DISCat G3400LE w/EISCat G3500 w/ESM (EIS)Cat G3500 w/ECM-AFRC (EIS) Cat G3500 w/ADEM IV (EIS) Cat G3600 w/ESS (EIS)Cat G3600 w/ADEM IV (EIS)
24VDC12VDC115-220VAC CD Ignition, G lead
Local utility electrical grid On-site electrical generator Engine driven alternator Solar panel w/batteries
End Device Discrete Signal TypeNormally Open (closed contact to ground at end device – single wire system) Normally Closed (fail safe – open contact at end device – 2-wire system)
NOTE: The specifications contained herein are not intended as a substitute for established and accepted engineering practices. Further, they are primarily oriented to gas gathering applications and may not be suitable for other applications.
Altronic Panel Spec Ver 1_6 Page 2 of 4
Speed Input Signal
Overspeed (set point = )Underspeed (set point = )
Magnetic pickup (specify # of ring gear teeth or engine model) CD Ignition, G lead (specify engine model and ignition)Stand-alone hourmeter (Altronic DH-100A)
Engine Starting Controls Compressor Pre-LubeManual – BY OTHERSPush to lube – pneumatic Annunciator controlled – DD-40NTV Annunciator controlled – DE-3000
Push to crank – manual pneumatic Push to crank – manual electricOne-button (DE-3000 or Exacta 21) Remote start-stop (DE-3000 or Exacta 21) Auto start-stop (DE-3000 or Exacta 21)
Engine Pre/Post-LubeEngine Speed Control – Pneumatic
Pneumatic – manual – gauge and regulatorPneumatic – manual and auto – gauges, regulator, and selector Automatic – see SET POINT CONTROL below
Manual - BY OTHERSPush to lube – pneumatic Annunciator controlled – DD-40NTV Annunciator controlled – DE-3000
Engine Speed Control – Electronic Governor Emergency Stop ControlManual Rated speed signal – potentiometerIdle/Rated – mode selector switchAutomatic speed signal – see SET POINT CONTROL below
Local – jumbo red button – side of panel Button bump guardRemote – on location – interposing relay in panel Remote – via communications (NTV, DE, or Exacta 21)
Engine Air-Fuel Ratio Control Set Point ControllerEPC-50 – rich-burn, single bank onlyEPC-120 – rich-burn, single or dual bankEPC-100E – rich-burn, single/dual bankv extra features EPC-150 – lean-burn, single/dual bankEPC-200 – fuel-admitted engines only
DSG-1611DUPS – 1-channel, linear output only DSG-1682DUPS – 1-channel, PID loopDE-1500 – 2-channel, PID loopDE-3000 – 2 or 4-channel, PID loopExacta 21 – 4-channel, PID loop & linear output
Set Point Control Output of Controller
Engine speed Suction throttling valveI/P (3-15psig) I/P (3-15psig)
4-20mA
Suction pressure Discharge pressure Engine air manifold Other process
4-20mA or 1-5VDC Recycle valve Rotary screw – turn valve or slide valve
Output cascade I/P (3-15psig) 4-20mA
(Pulsed load-unload power to solenoids)
Process Valve ControlSuction valveDischarge valveBlowdown valveBypass valvePurge valveCompressor unloader device
Manual (AMOT valve) Manual (AMOT valve) Manual (AMOT valve) Manual (AMOT valve) Manual (AMOT valve) Manual (AMOT valve)
Automatic – Exacta 21 Automatic – Exacta 21 Automatic – Exacta 21 Automatic – Exacta 21 Automatic – Exacta 21 Automatic – Exacta 21
Communications Requirements Remote Data Required
Modbus RTU slave – via RS-485 port Modbus RTU slave – via RS-232 port Ethernet to RS-485 adapterOther – please specify
First-out fault – channel # Unit Status (stop–run) Engine speedAnalog process values(temperatures and pressures)
Altronic Panel Spec Ver 1_6 Page 3 of 4
5 Suction – stage 36 Discharge – stage 37 Suction – stage 48 Discharge – stage 49 Engine oil10 Compressor oil11 Engine jacket water12 Auxiliary water13 Engine air manifold (left bank)14 Engine air manifold (right bank)15 Differential – engine oil filter16 Differential – compressor oil filter171819
Temperature Inputs: (Check the appropriate boxes for required shutdowns and fill in operating data)
PROC
ESS
TEM
PERA
TURE
Engine jacket water2 Engine air manifold – left bank3 Engine air manifold – right bank4 Engine oil5 Auxiliary water6 Compressor suction – stage 17 Compressor suction – stage 28 Compressor suction – stage 39 Compressor discharge – cylinder #110 Compressor discharge – cylinder #211 Compressor discharge – cylinder #312 Compressor discharge – cylinder #413 Compressor oil temperature14 Engine exhaust – power cylinders15 Engine exhaust – common – left bank16 Engine exhaust – common – right bank17 Engine bearings main181920
Pressures: (Check the appropriate boxes for required shutdowns and fill in operating pressure)Po
ints
PROC
ESS
PRES
SURE
Suction – stage 12 Discharge – stage 13 Suction – stage 24 Discharge – stage 2
Comments
1
Oper
atin
g Pr
essu
re (p
si)
Low
S/D
– Cl
ass
A, B
, or C
Hig
h S/
D –
Clas
s A,
B, o
r C
2-1/
2" s
et p
oint
gau
ge
Low-
Hig
h Al
arm
4-1/
2" A
ltron
ic 4
5PH
L
4-1/
2" D
SG-1
611D
UPS
DE-3
000
disp
lay
Exac
ta 2
1 di
spla
yel
ectro
nic
– tra
nsdu
cer
Calib
ratio
n va
lve
(test
-op)
Puls
atio
n da
mpe
ning
val
ve
Poin
ts
Oper
atin
g Te
mp.
(spe
cify
)
Uni
ts (d
eg F
or d
eg C
)
Hig
h S/
D se
t poi
ntTh
erm
ocou
ple
– J
or K
RTD
– 3-
wire
, 100
ohm
Loca
l mou
nted
dev
ice
2-1/
2" s
et p
oint
gau
ge
DPYH
ser
ies
pyro
met
er
DSM
ser
ies
pyro
met
er
DE-3
000
disp
lay
Exac
ta 2
1 di
spla
y
1
Comments
Altronic Panel Spec Ver 1_6 Page 4 of 4
12 High vibration – engine13 High vibration – compressor14 High vibration – cooler fan #115 High vibration – cooler fan #216 High vibration – from VSM instrument17 Detonation – engine – DET-1600 instr.18 No flow – cmprs lube monitor – left19 No flow – cmprs lube monitor – right20 Governor fault – from GOV-1021 Ignition fault – from CPU-95/200022 Caterpillar ADEM III shutdown23 Waukesha ESM shutdown24 Emergency stop – local25 Emergency stop – remote26 Gas detection – LEL27 Fire eye28 High level – station filter-separator293031
Control/Other Requirements not listed on this form:
List any specific requirements, "Sequence of Operation", or control philosophy. List any auxiliary equipment or functions needed in control system.
Discrete Inputs from Dry Contact Closures: (Check the appropriate boxes for required shutdowns)
Point
s
DISCR
ETE
INPU
TS
Low level – engine jacket water2 Low level – auxiliary water 3 Low level – engine oil4 Low level – compressor oil5 Low level – scrubber – stage 16 Low level – scrubber – stage 27 Low level – scrubber – stage 38 High level – scrubber – stage 19 High level – scrubber – stage 210 High level – scrubber – stage 311 High level – scrubber – fuel
Comments Shut
down
Alarm
Clas
s A, B
, or C
1
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