o' connell

GGenesisenesis SSystems ystems GGroup, LLCroup, LLC

INNOVATIONINNOVATION andand EXPERIENCEEXPERIENCE from yourfrom your Single Source Single Source

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Sample Videos

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Automation EconomicsCost Allocation

1% 2% 3%4%

4%

6%

6%

10%

18%

1%

45%

Inspection Devices & Gauges TrainingSystem Design Project ManagementRun-Off Installation & LaunchLead Engineering Up-time ToolsPart Programming & Weld Development FixturesWorkcell

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Sample Parts

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Part Design – Weld Joints)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Part Design – DFM)

Example ProblemIn this example, a bracket is welded to an axle tube. Our dimensional analysis revealed the brackets true position hole relative to the brackets welded edge could result in a large gap, creating a possible:(1) - bad weld or interference; or(2) - dimensional problem.

Example SolutionA trim operation for the bracket was added to ensure, (3) – a good weld and dimension.

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INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Part Design – DFM)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Fixturing)

Craftsman-In-Charge Fixtures

• Maximizes simplicity• Easily adjusted and repaired• Materials and coatings suitable for the

welding environment

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Fixturing)

Industrial FixturesIncludes Commercial grade features plus:

• Automated power activated clamping• Sensors that insure proper part clamp

location• Protected wire ways and cabling• Designed using 3D models

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Fixturing)

Spec Grade FixturesIncludes Industrial grade features plus:

• Auto load features• Error Proofing• Compliant devices• Customer specific features• Complete design details - 3D CAD

documentation

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Robotic Welding Automation(Processing – Part Flow, Easy)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Processing – Part Flow, Medium)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Processing – Part Flow, Complex)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Processing – Weld Cell Layouts)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Processing – Weld Cell Layouts)

4M

CM3X

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Processing – Weld Cell Layouts)

RC3L

4M

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Processing – Weld Cell Layouts)

3M3

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Processing – Process, Planning, Tools)

Simulation, Offline Programming

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Positioning - Table)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Positioning – Single Axis)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Positioning – Dual Axis)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Positioning – Tracks)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Positioning – Part Handling)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Welding Process – Weld Positioning)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Welding Process – Tandem Wire)

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Welding Process – Pulse on Pulse)

.063 Aluminum Welding – Outside Corners

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

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Robotic Welding Automation(Welding Process - CMT)

Thin Material

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Robotic Welding Automation(Welding Process – Laser & Laser Hybrid)

Penetration and Speed

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

WWW.GENESIS-SYSTEMS.COM

Automation EconomicsCost Allocation

1% 2% 3%4%

4%

6%

6%

10%

18%

1%

45%

Inspection Devices & Gauges TrainingSystem Design Project ManagementRun-Off Installation & LaunchLead Engineering Up-time ToolsPart Programming & Weld Development FixturesWorkcell

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

WWW.GENESIS-SYSTEMS.COM

Terry O’Connell

Vice-President – Sales / Marketing

Genesis Systems Group, LLC

8900 Harrison Street

Davenport, IA 52606

Phone: (563) 445-5626

Email: toconnell@genesis-systems.com

Web: genesis-systems.com

Contact Information

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THANK YOU