operational excellence scalable software for real-time visual intelligence oliver gruner, strategic...

Operational Excellence Scalable Software for Real-Time Visual IntelligenceOperational Excellence Scalable Software for Real-Time Visual Intelligence

Oliver Gruner, Strategic Account Managero: 508-543-8600 x 249 m: 508-740-3351 oliver@iconics.com

Todd Berner, The Braas Companyo: 515-249-2534 todd.berner@braasco.com

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ICONICSVisual Intelligence Software Solutions Since 1986

Configurable System Integration Tools• Human-Machine Interface Visualization (HMI)• Supervisory Control & Data Acquisition (SCADA)• Manufacturing Intelligence (BI for Real-Time

Operations)• Leveraging the Microsoft Advantage

Universal Visualization & Interoperability• Aggregate and Manage Any Data Source from Anywhere• Consolidate Alarm and Incident Management Systems• Track, Trace, Report, Analyze, Contextualize

Worldwide Network

• 400 Partners, Global Support Network • 200,000 Licenses, in 20,000 Plants

ICONICS is winner of the 2007 Frost & Sullivan Industry Innovation and Advancement  of the Year Award in the European Automation and Control Solutions Market. 

This  award is given to a company that has proven to be a leader with pioneering technology, sound business strategy and is positioned to move the industry  forward with its creativeness and innovation.

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Key Markets

Other18%

Machine Builders

20%

Oil & Gas14%

Food & Pharm14%

Automotive9%

Utilities17%

HVAC8%

Op

era

tion

al E

xc

ellenc

e

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Business Systems

ControlSystems

ManufacturingIntelligence

SCADA

HMI / Visualization

ICONICS Functional

Stack

Visual Intelligence SolutionsConnecting People to Machine and Business Systems

ICONICS Integration

Manufacturing Intelligence

BizViz Suite

HMI / SCADA

GENESIS32 Suite

ConnectivityOPC, SNMP,Database, ERPWeb Services

Large quantities of dataRaw data, production data, multiple sources

Production data is convertedinto individual KPIs

Visualize Visual Intelligence at All Levels

AnalyzeAnalyze

PropagatePropagate

AggregateAggregate

External SystemsERPEAMMESQuality Control

KPIs with context for

decision support and transaction data

ContextualizeContextualizeVisualizeVisualize

Visualize

At All Functional Levels

VisualizeVisualize

Visualize

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“Scales Down”to devices

“Scales In” on a machine

“Scales Up” on large systems

“Scales Away” spans organizations &

geographies

“Scales Out”by adding machines

Scalability from Embedded and Mobile

Devices to Distributed Systems Spanning an

Enterprise !

American Water is one of largest water and wastewater utility company,

• They serve over 16.2 million people • 6,900 employees • 32 states and Ontario, Canada. • Over 400 SCADA system sites • Extensive use of all of ICONICS products. • From Small PC based systems up to Fully

redundant Server based systems.

Europe’s Largest Construction Project Over £6 Billion (US$10 Billion)Scope • Tag Count 3 million in total • 60 OPC Servers• 400,000 AlarmWorX tags (5 pairs of 80,000)

ICONICS and OPC Solutions Selected Over 18 OthersGENESIS32 and BizViz Will Supervise 20+ Systems:• Security• Lighting• People Movers• Building Automation• Baggage Handling• Moving Walkways• Elevators• Jetways• Billing Systems• Etc…

London Heathrow Airport Terminal 5 - Unified Management System

Terminal 5Terminal 5

Unified Management System

Transneft Russian Oil PipelineUnified Dispatch Control System

Project Scope300 million tons per year 80,000 km of pipe400 pumping stations1,000 holding tanks - 101 locations8000 Telemetry-Controlled Valves

Solution: PC-Based SCADA with OPC Data (GENESIS32)500 PCs2000 PLC’s 780,000 tags via Microwave and 22 satellite earth stations2,100 Human Interface ScreensMaximum Data Update: Two Seconds• OPC Technology Makes SLA Possible

Click Here to LaunchGenDemo Displays

Primary Integratorwww.elesy.ru

(SDKU)

Overview

Pocket GENESISMobileHMI

Data Connectivity &

Network Visualization

Blah

SNMP

PortalWorX

WebHMI

Data Connectivity &

Network Visualization

Visualization Possibilities

Multi-role based web viewsSingle Sign On (SSO)Communication via LAN, WAN and InternetCombines HMI and Enterprise data using Web Parts

Browser based, with single role conceptCommunication via LAN, WAN and InternetCombines HMI and Enterprise data using ICONICS GENESIS32 product

PortalWorX

WebHMI

Visualization Possibilities

Pocket GENESIS• PocketPC platform• Communicated to a GENESIS32 Server• Full Graphics, Alarms, Trends

Supports LAN, WAN, Internet and GPRSVisualizes Shop Floor and Enterprise data

MobileHMI• Provides data in text form

Supports any PDA, Pocket PC and Cell PhoneVisualizes Shop Floor and Enterprise Data

Pocket GENESISMobileHMI

ICONICS can visualize data on any browser based platform !!!

Data Connectivity

NEW Supported Data Sources• SNMP• SAP• SQL Server 2005 (native)

Native Data Sources• OPC – Shop Floor

Automation• Oracle (versions 8,9,10)• SQL Server 2000• Microsoft Access/Excel

Blah

SNMP

Databases

Universal Data Layer

Data Mining Server

Universal Data Integration

ServerSNMP Plug in

Router

Plug in

PLC

HVAC Devices

One Development System

Vertical IntegrationTop Floor to Shop FloorData Mine Enterprise InformationData Mine real-time Data Compute KPI’s Visualize, read & write

Data Mining to MES and ERPs

ICONICS

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Transition

OPC Web-EnabledReal-time Automation Software

View and Control with Web-Based HMI / SCADA

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Web-based Visualization

Zero Based Install / Thin Client – single roleMix Graphics, Trends, Alarms, Reports with Other "Corporate Info"Two-Way InteractionOnly Requires "Standard" Server PCSupports Internet Explorer 6 through IE 7Cost-Effective "Concurrent" LicensingRuns VBScript or JScript

WebHMI

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Transition

Any Information

Any Time

From Anywhere

Any Information

Any Time

From Anywhere

Collaborative, Web-EnabledVisualization Cockpit

PortalWorX Key Features

• Accessibility of Key Information via Sharepoint Services

• View KPIs, Trends, and Systems remotely

• Dashboard Interface provides data wherever you need it.

• HMI/SCADA, ERP accessible from your home or HQ.

• Accessibility of Key Information via Sharepoint Services

• View KPIs, Trends, and Systems remotely

• Dashboard Interface provides data wherever you need it.

• HMI/SCADA, ERP accessible from your home or HQ.

PortalWorX WebParts

Web Parts make it easy to show data and customize portals

Instantly view KPIs and Trends

On-Demand Monitoring and Management

Drag-and-drop configurations makes PortalWorX simple to use

PortalWorX

Let’s Introduce Some Examples

Live Parameter Monitoring, Alarming, and Trending

Create personalized dashboards for each user.

Single sign-on services for all applications.

PortalWorX

Automotive Dashboard Example

PortalWorX

Excel-based Report

Triggering

Excel-based Report

Triggering

GIS Integratio

n

GIS Integratio

n

Supply Chain

Scorecard

Supply Chain

Scorecard

Water Treatment Portal

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GIS Integration

Geographical Information System• Designed to provide visibility for geographically

dispersed assets• Real-time information at a glance• Connect to JCI Facility Performance Indexing

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GIS Objects

Smartpin (example)• Using our custom Smartpins to identify Eastern U.S. power plants

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Main Generator

Boiler

Transformer

Complete Failure

Water Level

Fuel Supply

Steam Turbine

Main Generator Breaker

Why Use ICONICS?

Web Enabled TechnolgyShop Floor to Top Floor ConnectivityOpen StandardsTechnology Leader in 64 bit technologySecurityIntegartion Tools to cut down delpoyment time and cost

Security is an issue !

No registry settings in HKey_Local_Machine

STIG – implementation (Security Technical Implementation Guidelines)• No installation at DoD without passing STIG requirements• Leverage DoD Security Expertise• Guidelines are Constantly updated by DoD• Highest Level of Security

Engineering Tools

ICONICS provides OLE Automation Interfaces to link into productsCreate smart symbolsGOAL: • Reduce development time• Be more competitive• More business

Engineering ProductivitySave Time in System Development

“We Love Questions about Price, It Plays to Our Strengths” • Engineering Time Savings… Ease of Configuration

• Active Tag Counting, Modularity, Web Clients• Total Cost of Ownership..

• Startup Time Savings: Modular Deployment… Distributable

Wonderware Converter

Convert Intouch GraphicsStatic and dynamic actionsHelp File

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Auto-Configuration

Alstom

Siemens Dematic

Moore Products

Phoenix Contact

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Audi - Auto Configuration

Siemens Procidia Example

…….

Custom Command Server

ICONICS Custom Command Server:• Flexible entry point for

custom integration• Override standard

dialogs with calls to external APIs (DLL or EXE)

• Allows you to protect IP within compiled code

• Supports C#, C++, VB, etc.

Vertical IntegrationTop Floor to Shop FloorData Mine Enterprise InformationData Mine real-time Data Compute KPI’s Visualize, read & write

Data Mining to MES and ERPs

ICONICS

BizViz Productivity Analytics

Visual OEE, KPIs and Analysis for Operational Excellence

Downtime AnalyticsOEE Analytics

Track Downtime, Performance and Quality

Manufacturers Are Drivenby Specific Pressures

A Complete Picture of Your Operational Performance

Time

2:00 3:00 4:00 5:00 6:00

VelocityPressure

Temperature

DATA

Customer 1 Customer 2 Customer 3

SKU 490399409 SKU 5593004939CHANGEOVER

Shift 1 Shift 2 Shift 3 Shift 1 Shift 2 Shift 3 Shift 2 Shift 3 Shift 1Shift 1

Product ID

Shifts, Schedules, & Labor

Customer/Production Run

INTELLIGENCE Contextualizing ALL of your manufacturing and operations data toprovide a complete picture of your operational performance

Work Cell 1 State

Work Cell 2 State

Work Cell 3 State

Work Cell 4 State

CyclesUnits

Waste

Production Per Hour

Quality

INFORMATION

UCL

LCL

OEE Calculation and Reporting• Downtime Analysis and Reporting• Tact Time Reporting• Shift Reporting• OEE roll-up from station to line to site to enterprise

Can run stand-alone

Flexible Structure for OEE and KPI Calculation and

Visibility

Asset TreeISA 95 OEE Calculation

Solutions vs. Tools

Runtime View Configuration

We will show a brief GEN32 Demo onReportWorX – some water examplesAlarmAnalyticsBridgeWorX

Thank You!Thank You!

Oliver Gruner, Strategic Account Managero: 508-543-8600 x 249 m: 508-740-3351 oliver@iconics.com

Todd Berner, The Braas Companyo: 515-249-2534 todd.berner@braasco.com