p.d. automobiles final
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8/10/2019 p.d. Automobiles Final
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ACKNOWLEDGEMENT
It was a matter of immense pleasure for me to undergo summer training with Alankar
Automobiles Pvt. Ltd., Patna.
At the outset, I would like to express a deep sense of gratitude to each and every
person who helped and supported me during my report work which made it possible for
me to bring up my work to completion.
I would like to express my sincere gratitude to , Trainin! O""i#er and
Me#$ani#al De%artment for their sincere help and guidance.
My special thanks to all those friends and colleagues who helped me throughout the
training and also for providing relevant information required during the training.
Submitted by
!oll "o.
!egd. "o.
#ranch Mechanical
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"ame
Institute "ame
#ranch Session
$raining %eriod !eg.&!oll "o.
&NDE'
(. No. To%i#s Pa!e No. (i!nature
' Introduction
( )ompany %rofile
* +orking of Alankar Automobiles
-ayout of Alankar Automobile
Service Station
+heel #alancing Machine
/ +heel Alignment0 1ydraulic -ift
2 Srew 3ack
&NT)OD*CT&ON
Manufacturing in the past had never been global. $oday, this is changing.
4or almost all industries, globali5ation has become a part of their inherent
business planning. +here the world is no longer limited to geographic
boundaries of nations. 6eeping this in mind, our mission has expanded to a
new dimension.
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7ur priority throughout as a reliable partner to the community and society
has been to match our know how, technology and services to the changing
demands of )ustomers and to do so dynamically, economically and flexibly$his is the only way to provide support for future, to adapt to change and to
make right decisions today, to meet the demands of tomorrow
$he concept of manufacturing has undergone a complete overhaul. Small&
Medium Scale Manufacturing companies around the world face the growing
problem of how relevant they are in the ('st century. +ith the international
economy evolving towards a global network around the value of
knowledge, technology and with the capacity of companies using
technological developments wisely, effective and efficient transformation of
conventional manufacturing has emerged as an innovative industry offering
quality products to the customers on competitive rates 8 timely deliveries
all over the world.
We at P.D. Automotives have understood the importance of changing
scenario and have transformed ourselves into one of the growing organi5ed
manufacturers 8 suppliers in India of innovative engineering products 8
solutions for Tra#tor Com%anies and Indian !ailways
As an ((& unit, +e are engaged in "abri#ation + su%%l o" s$eet metal
#om%onents in a wide range as ori!inal e-ui%ments to reputed
companies like M&s. $ractors And 4arm 9quipment -$:./Mess
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0er!uson1, M2s. Es#orts ltd., ;4armtrac division< and M2s. T.A.0.E A##ess
Ltd., &ndian )ail3as + Tata &nternational Ltd.. In addition, with a
passion to supply the best products in their categories in the world, wework with a highly qualified team and expertise professionals providing
assured and reliable services and quality to our valued clients with our
innovative product developments.
+e strive to create value for our customers by providing some of the most
innovative products 8 solutions without compromising quality and giving
cost effect products for
• Tra#tor #om%anies = +e are manufacturing $ractor 9ngine %arts for
various reputed companies as 79M>s. +e are following quality
standards as mentioned by our buyers. +e have successfully come
down to (??%%M ;per million re@ections< and now we strive to come
down to '?? %%M. +e have achieved MA! .? also. !ecently we
have developed parts for 9xport $ractors and ( 1% :omestic
$ractors.
• Cost E""e#tive 4andlin! and Trans%ortation o" material = 7ur
product +heel #arrow, which is exported to African countries
$hrough $A$A International -td. Is used for transportation of goods
from one place to another. +e have developed a single piece deep
draw pan which is more durable than a welded piece. +e have
developed a special cost effective axle and tyre for wheel barrow
7verall, we have developed a beautiful piece with strength and is
cost effective.
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• &ndian )ail3as B +e are manufacturing Mild Steel items for Indian
!ailways. +e are registered with !ail )oach 4actory, 6apurthala vide
!egistration. "o. 6''C. +e have developed various items for!ailways.
7ur Dnit is equipped with all the machinery required for a fabricating unit 8
is manned with qualified 8 experienced staff. 7ur motto is to offer quality
goods to the customers on competitive rates 8 timely deliveries. +e
speciali5e with all types of fabrication and we undertake any type of sheet
metal @obs according to the specifications and drawings. +e are even
equipped with machinery for :eep :raw & %ipe #ending +e have too
room and .) facilities also.
We are AN &(O 566789666 Co. +ith our head office and manufacturing
unit in "ew :elhi, +e supply products throughout India like $A49 %lants in
)hennai, Madurai and #angalore. !ailways all across India and 9scorts
;4aridabad< 1aryana and through $ata Intl to African )ountries.
COMPAN: P)O0&LE
P.D. Automotives, flagship of Eroup of Industries was started under the
aegis of Mr. Finod 6umar Eupta, )hairman, who planned for diversification
in the manu"a#turin! o" Auto parts and special grade steels including
angles, channel, flats, plates, profile cuttings, slotted angle, press patti,
locking plates for vestibu, from the %ioneer #usiness of 0or!in! o"
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industrial "astners which were supplied to !ailway +agon Manufacteries
like )immco #irla -imited, Modern Industries 8 1.E.I. -imited, "angloi.
%rofessionally Managed by Mr. A@ay Singla a learned personality, 8 assisted by
Mr. !a@an Singla with rich $echnical, Marketing 8 4inancial Acuman, 8
$echno )rat, $argetting to develop the )ompany truly for G+orld )lass
Elobal SupportH
• $he )ompany has grown to be one of the leadin! manu"a#turer o"
Tra#tor Parts, Combine %arts, Auto Parts, )ail3a Parts Li!$t +
4eav En!ineerin! Goods. It still remains a family business, holding
belief in virtues of good quality keeping pace with latest technology.
• Makers of over ; million assortment %ie#es and annual !ro3t$
rate o" over 7;< to 96< due to establis$ed =rand E-uit o" > A&?
Trade Mark.
• A si5eable #on!lomerate, with recurring addition o" Ca%ita
&nvestment year after year, is going ahead with extensive expansion
program. Also expanding the 9xport foray with due sight of globa
expectations of uality.
• 7ur unit has the distinct accreditation of &(O@5667.
• Coveted sin!le sour#e su%%liers to man o" O.Es.
•
Fying for a si5eable pie of E%orts in the International Market.• +e are on the move to s#ale new challenges presented by
percolation of Global Mana!ement + 0uture Market Trends
backed by %rofessionals and people with commitment
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Or!aniBational (tru#ture
•
To maimiBe e""i#ien# and resources utili5ation the companypractices.
• Advan#ed Pro"essional Management %lanning, 7rgani5ing
)ontrolling, )ommunicating and :ecisionBmaking.
• 0o#us on =usiness Poli#ies, Strategies, $echnology and quicker
response system.
Mana!ement
Management has vast experience in the field of manufacturing and
administration. )ol. !.6 Seth;)97<, retired from the army and has (
years rich experience of administration which he put to good use in
expanding the group. 9r Anil Seth;M:< laid the foundation of the group in
'C0C. 1is vision has led the group to have a reputation of excellence in the
region. $he management is now in the active hands of their sons 9r.
Shobhit Seth and Mr. Ashish Seth.
Our Clients
• S+A!A3
• S7"A-I6A ;I"$9!"A$I7"A- $!A)$7! -$:.<
• 1M$ $!A)$7!S
• SM- ISDD -$:
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• I":7 4A!M
• 9I)19! $!A)$7!S
• %!99$ $!A)$7!S
• S$A":A!: $!A)$7!S
• A)9
Our Commitment
$o achieve our %urpose we -ive by )ommitment. +e )ommit to !espect
for %eople, )ustomer 4ocus, )ommunity, Innovation, $eamwork,
%erformance, -eadership, and uality. +e aspire to be the leader in the
global market with global well being as our ultimate goal.
LAYOUT OF P.D. AUTOMOTIVES
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A*TO PA)T(
P.D. Automotives has legends to deliver Comprehensive range
of Auto Parts/ Automotive parts or Automobile parts. P.D.
Automotives tries its best in accomplishing all big and toughmilestones, in the eld of auto parts or automotive
compoets. We try to give our clients their
required Automotive compoets or auto parts. Since
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basic automotive compoets or auto parts are similar, our
quality auto parts/ automotive compoets made success
stories overseas as ell.We o!er our clients, timely services that last them ith complete
satisfaction, also in customi"ed specication of any auto/
automotive parts.
ANC4O) + C@4OOK(
Ac!or a" #$ %oo&s are made for automotive
components. Ac!or a" #$ %oo&s have been made tough on
performance for Automotive purpose. #hese Ac!ors a" #$
!oo&s have been made for sturdy tas$s. Since its Corrosion
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resistant, Ac!ors a" #$ %oo&s are made for long and
e!ecient functionality, hile gripping and moving.
#hese Ac!ors a" #$ %oo&s have been made up of Stainless
Steel, Carbon Steel or are even forged Ac!ors a" #$!oo&s.
CAM (4A0T(
#ams!a'ts are one of the automotive components made up from
%orged &ron. 'asically cams!a'ts are used for high(performance
and is preferred the one that have highest number of rpm(
highest rotations per minute.
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)oever, the cams!a'ts depends upon the ramp prole and lobe
center or on the designing of the cams!a't. *very cams!a'ts is
ta$en care of its designing that ma$e cams!a'ts sturdy onperformance.
We at P.D. Automotives loo$ for the matching cams!a'ts to the
requirement and specication of the engine and
vehicles. #ams!a'ts for all heavy vehicles are easily available
from us.
C4A&N L&NK(
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P.D. Automotives is the leading manufacturer of c!ai li&s and
e+porter of automotive c!ai li&s. #!ai li&s are made from
the composition of Carbon, Silicon, Sulphur, anganese andChromium, thus each component ma$es c!ai li&s tougher and
durable for a longer time.
Automotive c!ai li&s can also be forged c!ai li&s. -ur
quality metal composition ma$es automotive #!ai li&s popular
in &ndia as ell as abroad. our search for best quality #!ai
li&s ends here.
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GEA)( + (4A0T(
(ears a" s!a'ts comes under engineered automotive
components. (ears a" s!a'ts are generally used for the
automotive puposes and also for the industrial components and
engines. (ears a" s!a'ts are made resistant to damage and
corrosion, thus delivering quality performance.
(ears a" s!a'ts made from hardening steel, alloy steel can be
made according to customi"ed specication and sample. (earsa" s!a'ts used in any engineered eld is made and tested for
optimal performance and functionality. P.D. Automotives is a
prime manufacturer and e+porter of (ears a" s!a'ts in &ndia
and overseas.
any di!erent $inds of )ears a" s!a'ts are used in di!erent
applications, hether in industry, households or even in
automotive spaces. %e of the )ears a" s!a'ts are as under/
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MAC4&NED COMPONENT(
P.D. Automotives manufactures and e+ports Mac!ie"
compoets. Mac!ie" compoets are made up of cast ironand sheet metal fabricated components. Mac!ie"
compoets could be tractor parts, mac!ie" gear shafts and
steering arms and lift arms. 0uality mac!ie" compoets lead
to prime satisfactory performance. Whether the mac!ie"
compoets is in automotive eld or engineering eld, together
small mac!ie" compoets lets easy and quality 1o of
production from the machinery or engine. *ach mac!ie"
compoets play an important role in automotive or machine
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engineered parts. So e ta$es care of all mac!ie"
compoetsell.
)A&LWA: PA)T(
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(TEE)&NG KN*CKLE(
(teerin! knu#kles are manufactured in comprehensive range. +hether
these steerin! knu#kles are used in automotive parts or any other
machinery, customers requirements are always given priority. 4or steerin!
knu#kles, material used for its manufacturing and types of steerin!
knu#les is our prime ob@ective.
(teerin! knu#kles are made from forged steel, alloy steel. 9ach steerin!
knu#kle is tested several times before is send out to the customers
Allsteerin! knu#kles are made for sturdy and quality performance. $hese
are
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P.D. Automotives has become a spot of fulfilling all your tra#tor %arts and
a##essoriers needs. It has got many different and innovative tra#tor
#om%onents, for all your farm tra#tor needs. uality tra#tor %arts anda##essories make "arm tra#tor work good and helps in yielding better
productivity.
:OKE( + C)O(( 4OLDE)
:okes and #ross $olders are applicable in automotive purposes and
general industrial applications. :okes and #ross $olders are made up ofcast iron and forged iron to give a durable, strong and corrosion resistance.
+e at %.:. Automotives manufacture :okes and #ross $olders Eiving you
a prime quality :okes and #ross $olders is our priority. So each range
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of okes and #ross $olders are duly checked before they are out for our
customers. +e try to make all our automotive okes and #ross
$olders with the latest technology and innovative designs.
MIS)9--A"97DS AD$7 %!7:D)$S
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$hese are Auto ma#$ined or automotive #om%onents. P.D.
Automotives has a landmark in dealing with auto #om%onents2
automotive %arts. All kinds of auto %arts or automotive #om%onents aremanufactured and exported from India. $hese auto %arts or automotive
#om%onenets could be steering knuckles, steering arms and lift
arms, automotive precision products, gears and shafts and many more.
Auto %arts or automotive #om%onenets are made up of )ast steel, iron
and forged auto %arts, to make them fully durable, sturdy and damageB
resistant. All auto %arts2 automotive %arts are tested before they reach to
our customers as quality and timely delivery is our priority. )heck out
few Automotive #om%onents8
MAN*0ACT*)&NG 0AC&L&T&E(
$he strength and expertise in the development and manufacture of
)omponents due to our InBhouse facilities has explored new hori5ons to
provide a vast range of components. Almost all the operations are carried
out under 7neBroof.
CA(T&NG *N&T
0a#ilities
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Medium 4requency Induction Melting 4urnace )rucible
$ilting Mechanism
7il fired pit furnace3ot Squee5e M&c
Sand Muller
)ircular )onveyor
Magnetic Separation
)ore 7ven ; 7il fired <
%atternBmaking shop si5e ; //? x mm <
0O)G&NG 0AC&L&T: / 4ot and Cold 1a#ilities
4riction Screw 8 %ower %ress
)entre -athes
:rilling
S%Ms.
:ia !eduction
)old 1eading :ouble Stroke 8
Single Stroke M&c,
MAC4&NE (4OP
/0or!ed Com%onents1
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0a#ilities
%roduction -athes
Milling$hreading ,$hread !olling
%olishing
:rilling
!otary Milling
$apping
MAC4&NE (4OP
/ Dra3n Com%onents 1
0a#ilities
Erinding
#ore Erinding
$ool ErinderSlot Making
:rilling
Automatic )utting
$apping
Spl. %urpose )oping
4acing
Milling
"ut 4orming
#ar 9nd $urning
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$hread !olling
DB#olt #ending
#ar $urning%roduction -athes
)opy $urning
#ar :rawing
+ire :rawing
#ar Straightening
)ircular Metal )utting
:escaling 8 !eB)oiling
)oil 7pening
Stroke )utting
Automatic )utting 8 Straightening 9quipment
4EAT T)EATMENT
/CarburiBin!, 4ardenin!, Tam%erin!, Annealin! 1
0a#ilities
7il 4ired Salt #ath 4urnace
7il uenching
+ater uenching
Air )irculated 4urnace
9lectric Muffle 4urnace
9lectric Salt #ath 4urnace
$empering %lant Air )irculated
9lectric %reB1eating
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Annealing
Induction 1ardening
(*)0ACE T)EATMENT
inc %lating %lant
Auto #lackening %lant
%hosphating %lant,
Shot #lasting M&c
%aint #ooth
MA&NTENANCE E*&P.+ TOOL )OOM
0a#ilities
Erinding$ool 8 )utter Erinder
Milling
Shaping
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:rilling
%lanner
Slotting%edestral Erinding
9lectric :rill
$ap !esharpening
Surface %late
(TANDA)D )OOM &N(T)*MENT(
0a#ilities
$ool Making
Surface $esting
9lectronic )omparator
4loating )arriage Micrometer
:ial $esting
#ore Eauge
#evel 7ptical
4loating )arriage Micrometer
%article -evel
)aliper )hecker
DE(&GN + DE.
/ CAD2 *N&G)AP4&C( 1
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:rafting
#lue %rinting
%aper trimmingDnigraphicsB Software
POWE) (ECT&ON
SelfBSufficient to !un the %lant in case of %ower 4ailure
*AL&T: CE)T&0&CAT&ON(
P.D. Automotives is accredited with IS7 BC??' )ertification.
9ach component passes through numerous tests at the stages of design,
rawBmaterial inspection 8 of course throughout the manufacturing process.
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)onformance to the quality begins at shop floor, with each worker following
the quality guidelines as laid down in the uality Manual.
4ollowing uality System requirements are taken care at %.:. Automotives
for conformance to uality Standards , 7nBtime :elivery , maintaining
%roduct uality and handling )ustomer>s complaint .
'< A%% ; Advanced %roduct uality %lanning <
(< %%A% ; %roduction %art Approval %rocess <
*< 4M9A ; 4ailure Mode 9ffect Analysis <
< S%) ; Statistical %rocess )ontrol <
< MSA ; Measurement System Analysis <
Also we are implementing and practicing BS , $%M ,$M and $%S
concepts, with the involvement of all the workers and employees
$SB'/CC )ertificates are the endorsements to our commitment to
continuous improvements in quality.
ualit Poli#
$o achieve -eadership in our %roducts and have sustained Erowth through
JK)ustomer SatisfactionJ
ualit Obe#tives
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'. S$!I)$-L A:19!I"E $7 :7)DM9"$9: SLS$9MS,
%!7)9:D!9S, +7!6 I"S$!D)$I7"S A": S%9)I4I)A$I7"S A$
A-- S$AE9S.(. :9F9-7%M9"$ 74 9M%-7L99S A$ A-- -9F9-S 74
7!EA"IA$I7" $1!7DE1 )7"$I"D7DS $!AI"I"E A":
9:D)A$I7".
*. MI"IMI9 +AS$AE9 #L :7I"E $19 $1I"ES !IE1$ A$ $19
4I!S$ $IM9.
. )7S$ !9:D)$I7" I" A-- A!9AS 74 7%9!A$I7"S $7
!9MAI" )7M%9$I$IF9.
)E(EA)C4 + DEELOPMENT
+ith a thorough knowledge and understanding of the Indian farmerKs
requirements, %.:. Automotives has been able to deliver what the Indian
farmer wants. $his has been made possible by the extensive research
done on the specific requirements of the Indian farmer, in the stateBofBtheB
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art !esearch 8 :evelopment centre situated at Industrial 4ocal %oint. $he
%.:. Automotives India ! 8 : centre designs, develops and tests new
products for Indian as well as International markets. 1IBtech * dimensionacomputer aided design tools are used to develop new products.
9xtensive testing is carried out on the products designed and developed in
!8: centre which includes bench testing of components. %erformance and
reliability tests are also done keeping in mind the actual working conditions
with customers. +ith our name comes the commitment of a team of
professionals driven by a single goal that of putting technology into the
hands of farmers, allowing them to maximise productivity most
economically. 7ur tractors not only meet but also exceed the requirements
of our customers.
O&CE O0 C*(TOME)(
Dnmatched %otential of %.:. Ispat
• 7n site comprehensive %roduct Installation
• !egional training centers B 9nsures minimum downtime and high
quality of work.
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• :ealer "etwork of ?? dealersB +ell equipped infrastructure 8 well
trained manpower
•Dpdates on technology developments B through service camps,
customer meets etc
• Dnderstanding customer needs continuously
• 0? strategically located stockiest and their retailer network of over
*??? outlets spread all over the country along with the dealers to
provide tractors and different parts.
•$o serve dealers and stockiest, adequate parts, components,accessories and subBassemblies at Ereater "oida %lant for prompt
distribution.
Customers )ated us eit$er above avera!e or "ar above avera!e on
"ollo3in! Parameters
• %roximity of dealership service center ;i.e. ease of access to the
dealership<
• $ime for which the workshop remains open in a day
• Availability of proper tools 8 equipment at the service centre
• )leanliness and appearance of service center ;workshop, floor, bays
for service<
•
Availability of proper toilets• $he dealership had adequate lighting
• Service advisor to attend to you immediately on arrival at Service
center
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• Service Advisor providing you with a correct cost estimate towards
repair&service of the tractor
•"otification by dealer when the tractor is due for maintenance 8
service ;like sticker, SMS, telephonic reminder<
• :elivery of the tractor in a neat 8 clean condition after service
• 9xplanation of charges for the +ork done
• %rompt servicing to avoid loss in day to day business
• Availability of spare parts
• )ost of engine oil
• Availability of mobile van&motorcycle for service
• $ime taken by the mechanic to Fisit & !each when called for
MANAGEMENT
Mr. Finod 6umar Eupta has team of hardworking persons whose work
speaks their fame and reputation.
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7. Mr. ).K (in!la F As a Mana!in! Partner and with an experience of
*2 years, has enabled the company to scale new heights in the field of
manufacturing. 1e is responsible for establishing the vision that guides thedevelopment of our products, delivery methodology and reliable quality. 1e
had been involved in a host of activities as a producer, head of the
organi5ation, contributor and creator and with a passion for excellence to
move P. D. Automotives to a new level of excellence.
9. Mr. Nitin (in!la F Ee#utive Partner, who is responsible for the
company to be awarded with IS7 )ertification. +ith an experience of @ust 0
years, he has understood the changing and evolving dynamics and
globali5ation in manufacturing sector. $hrough his continuous efforts, %.:.
Automotives has achieved MA! .? ;Manufacturing and !eliability Audit<
and (??%%M ;!e@ection B %arts %er Million<. 1e has been also working
towards $M . +ith his marketing and pro@ect management skills he
handled a wide range of pro@ects and recently added $ata International -td
as a client. 1e is a good team player and an able leader
. Mr. (.K Gu%ta F Mana!er Administration, a top management team
member who has an experience of * years in handling and dealing with
various Eovt. departments. 1e undertakes all activities like Sales & 9xcise
$ax and all #ank related work. +ith his remarkable skills in dealing withpeople, he is handling liaison with all buyers.
H. Mr. M.C ($arma F Mana!er Produ#tion, A Mechanical 9ngineer by
8/10/2019 p.d. Automobiles Final
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