pghv-p5, 2018 service day - abb
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—PGHV-P5, 2018
Service DayPGHV - SolutionsHugo Rojas
—Digital Substation
October 24, 2018MTBF: Mean Time between failuresMTTR: Mean Time To Repair
Slide 2
Answers to today’s challenges
Up to 80% less copper cables in the field
Up to 30t less material (transport)
Up to 50% less land use
→ Reduced greenhouse gas emissions
Up to 40% shorter installation and outage times
Shorter presence in the field during assembly and maintenance
Avoidance electrical hazards… on current or voltage transformers… induced voltages
Optimization of the maintenance intervals by analysis
Lower cable, steel and construction costs
Lower land costs (city and urban area)
Environmental impact Operational Health and Safety
Reliability and Availability Profitability
—
Benefits of digital switchgear
Digitalization of high-voltage switchgear
Slide 3
Compact footprint- Fully integrated combining various functions
in one primary equipment- Less space, less material
Digital intelligent controls- Digital real-time control, monitoring and
diagnostics- Smooth connectivity using IEC 61850
Safety and Security- Increase safety through use of NCIT
and Optical CTs - Reduction of copper cables
Superiorbenefits
Improve asset health
Intelligent monitoring & diagnostics
Digital Field Services- Digital solutions for field installation
& commissioning, operation and maintenance services
- Reduce maintenance costs- Extend asset life with predictive
maintenance
Asset Performance & System Management- Centralized monitoring for HV switchgear
for advisory services, asset performance management, predictive and preventive maintenance
One common digital interface across all high-voltage switchgear via ABB Ability™ Edge Gateway
October 24, 2018
—Digitalization of high-voltage switchgear
October 24, 2018 Slide 4
Monitor Diagnose Decide Act
Data analytics and condition monitoring features for smart asset management
Asset Health Center
Workforceand Asset Management
Remote control
Work orderand site services
Key performance Indicators
Analytics and Diagnostics
Condition and lifetime monitoring
—Digitalization of high-voltage switchgear
October 24, 2018 Slide 5
Digital switchgear connected to Asset Lifecycle Management
Digital GIS
MSM
DTB LTB PASS
Sensor
Localdisplay HMI
Asset Health
Asset Health Center
Ellipse Select
Ellipse Apps
Reduce maintenance costs and extend asset life with predictive maintenance
Maximize asset availability with industry best practices
Optimize worker productivity with a mobile workforce
—
PGHV - Solutions
October 24, 2018 Slide 6
Digitalization of high-voltage switchgear
GMS – Generator Monitoring System
CBS – Circuit Breaker Sentinel
MSM – Modular Swithgear Monitoring
—
PGHV - Solutions
October 24, 2018 Slide 7
Digitalization of high-voltage switchgear
Por que?
—Digitalization of high-voltage switchgear
October 24, 2018 Slide 8
Introduction - Monitoring yesterday and today
How to maintain a moderncar:
1. Look at the display
2. Follow the instruction
How to maintain an old car:
1. Check oil level
2. Check screen water
3. Check tire pressure
4. Bring to service every 2 years
5. Listen to unusual noise
—
Monitoring and Diagnostics levels
October 24, 2018 Slide 9
Digitalization of high-voltage switchgear
—
Monitoring and Diagnostics levels
October 24, 2018 Slide 10
Digitalization of high-voltage switchgear
—
Níveis de Monitoramentos e Diagnósticos
October 24, 2018 Slide 11
Digitalization of high-voltage switchgear
ABB Ability Ellipse APM™
—
Monitoring and Diagnostics levels
October 24, 2018 Slide 12
Digitalization of high-voltage switchgear
—Modular Switchgear Monitoring (MSM)Product Presentation
—Modular Switchgear Monitoring (MSM)
October 24, 2018 Slide 14
Introduction - Features of the MSM
SF6 Gas Density Monitoring
SF6 On-line Monitoring of all gas compartmentsSF6 density acquisition using analog or digital sensors
Information System
Visualization of data and signalization of alarmsDetection of SF6 leakage using trend algorithmIEC 61850 / DNP3.0 communication protocols
Integration & Installation
Operates independent from control & protection systemStandalone monitoring networkScalable for any number of gas compartmentsEasy integration of equipment in local control cubicleSuitable for all kinds of switchgear layouts
—
MSM – Modular Swithgear Monitoring
Modular Switchgear Monitoring (MSM)
October 24, 2018 Slide 15
• Same gas outlet for monitoring and protection;
• 4…20mA communication for the monitoring and dry contacts for the protection
• Dedicated gas outlet necessary;
• 4…20mA communication;
• Precision ±1.0%;
• One pair of cabbles per sensor;
• Dedicated gas outlet necessary;
• Serial R$485 communication -Modbus;
• Pressure and temperature on the same sensor (moisture measurements soon);
Hybrid SensorAnalog Sensor Digital Sensor
—Modular Switchgear Monitoring (MSM)
October 24, 2018 Slide 16
Introduction - Extendable System
• MSM Stack can be mounted on DIN rail
• Every CCM can be extended with up to 10 modules
• e.g. up to 80 Analog Inputs per MSM Stack (1x CCM + 10x AIM)
• No limit for number of MSM Stacks
• MSM is ready and extendable for future modules
• New modules can be integrated into an existing MSM Systemjust by updating the configuration of the CCM
—Modular Switchgear Monitoring (MSM)
October 24, 2018 Slide 17
Components – Technical data Control & Communication Module (CCM)
Number of modules per MSM Stack up to 10
Number of MSM Stacks No limit
Operating ambient temperature -40..+55°C
Operating temperature LCD (clearly legible) -5..+50°C
Protection class IP 20
Nominal input voltage range of power supply 100..240 VAC
Input voltage range of power supply 85..264 VAC, 90..350 VDC
—Modular Switchgear Monitoring (MSM)
October 24, 2018 Slide 18
Components– Technical data Analog Input Module (AIM)
Dimensions W / H / D 45 x 99 x 113 mm
Module Power Consumption < 3 W
Integrated power supply for sensors 12 VDC, 200 mA
Analog Inputs (configurable) 8 channels 0..20 mA
Accuracy ± 1% full scale
LED Device status indication
Compatible and ABB accepted sensors Trafag 878x HGDM
WIKA GD-10 GDT
→ find detailed information in the datasheet “1HDG838016”
—Modular Switchgear Monitoring (MSM)
October 24, 2018 Slide 19
Components – Technical data Serial Interface Module (SIM)
Dimensions W / H / D 23 x 99 x 113 mm
Module Power Consumption < 1 W
Serial Interface 3-wire EIA-485 (half-duplex)
Protocol Modbus (RTU and ASCII)
Clients Up to 31
LED Device status indication
Compatible and ABB accepted sensors WIKA GDT-20
→ find detailed information in the datasheet “1HDG838017”
—Modular Switchgear Monitoring (MSM)
October 24, 2018 Slide 20
Components – Technical Data Local Control Display (LCD)
MFD-80-B
– will be plugged on the MFD-CP4-CO
– No cable needed
MFD-CP4-CO
– Interface MFD-80-B <> CCM
– Powered with 24VDC
– Cable connection to CCM
→ find detailed information in the datasheets
“MN05002001Z” and “MN05013014Z”
—
MSM – Hybrid Sensors
October 24, 2018 Slide 21
Modular Switchgear Monitoring (MSM)
—
MSM – Analog Sensor
October 24, 2018 Slide 22
Modular Switchgear Monitoring (MSM)
—
MSM – Digital Sensor
October 24, 2018 Slide 23
Modular Switchgear Monitoring (MSM)
—Modular Switchgear Monitoring (MSM)System Architecture – BAYWISE
MSM Stack and Local Displayin every bay
- Application Example -
October 24, 2018 Slide 24
—
MSM Stack in central Monitoring LCC
Modular Switchgear Monitoring (MSM)System Architecture – CENTRALIZED
Monitoring LCC
October 24, 2018 Slide 25
—Modular Switchgear Monitoring (MSM)Visualization - Data update frequency
10 ms
2 sec2 sec
30 min
30 min mean value
24 hr
Day mean valueWill be stored to history database on CCM.
Value refreshment time
Mean value calculation per sensor2 sec value
900x
48x
CCMControl & Communication Module
AIMAnalog Input Module
HMIHuman Machine Interface
HGDMHybrid Gas Density Monitor
October 24, 2018 Slide 26
—
Signal smoothing
• reduces like hood of false warnings
• extends reaction time until leakage is detected
• clearly separation of (small) leakages from effects oftemperature variations can require several month
Modular Switchgear Monitoring (MSM)SF6 leakage algorithm - Calculation and results
599
600
601
602
603
604
605
0 100 200 300 400
Pre
ssu
re (
at 2
0°C
)/ k
Pa
Days in operation
raw measured data
smoothed pressure
October 24, 2018 Slide 27
—
• Easy navigation due to TreeView
• Overview of all gas compartments
• Trend analysis and leakage detection
• SF6 History Chart
• Alarm list and Event history
• Alarm Acknowledge Management
• Device self monitoring
• Fast Firmware-Update
• User Management
Modular Switchgear Monitoring (MSM)Visualization - Web-based User Interface (1) – Main features
MSM Web Interface
October 24, 2018 Slide 28
—
Cases
ABB Solutions for HV Breakers
October 24, 2018 Slide 29
• GIS 125KV
• 28 Bays
• MSM
• CBS
• Energization – 2017
Rio de Janeiro - Brazil
—Circuit Breaker Sentinel (CBS)Product Presentation
—
CBS – Circuit Breaker Sentinel
ABB Solutions for HV Breakers
October 24, 2018 Slide 31
• Recomended to single pole operation breakers;
• Accepts travel transducer;
• Modbus RS485;
• Recommended to three pole operated breaker;
• Travel curve simulator;
• Gas monitoring only;
• Up to 3 compartments;
• Pressure / Temperature / Density;
CBS CBS Lite CBS – SF6
—
CBS – Circuit Breaker Sentinel
ABB Solutions for HV Breakers
October 24, 2018 Slide 32
– Focus:
• All breakers models;
• ABB and NON ABB breakers (no travel curve).
– Advantages:
• Advanced math models;
• 20 operations record;
• Ready for remote connections (additional hardware);
• Modbus / DNP3 / COMTRADE / CBS Protocol;
• Only monitor, does not operate the breaker;
Overview
—
CBS – Circuit Breaker Sentinel
ABB Solutions for HV Breakers
October 24, 2018 Slide 33
Motor charging time
Total working time
– Measurement:
• Voltage monitoring (hard wires);
• Works with hydraulic or compressed air breakers;
– Indications:
• Defective motor;
• Bad lubricated or defective gear;
• Distended spring;
• Run without operation (pump / compressor);
Charging system
—
CBS – Circuit Breaker Sentinel
ABB Solutions for HV Breakers
October 24, 2018 Slide 34
Operation counter
Integrity (coil continuity)
Actuation time
– Primary and secondary trip + Close coil supervision;
– Measurement:
• Voltage monitoring (hard wires);
– Indications:
• Burned coil (short circuited or open circuit);
• Mechanism, bad lubricated or defective;
Coils
—
CBS – Circuit Breaker Sentinel
ABB Solutions for HV Breakers
October 24, 2018 Slide 35
Operation and Reaction time
Main contact travel
Main contact speedy
– Measurement:
• CBS: Travel encoder;
• CBS Lite: Simulated travel;
• Position dry contact Open / Close contact;
– Indications:
• Unregulated Spring;
• High reaction time;
• Stuck Mechanism;
Mechanism and PolesContact Travel
B-Switch
A-Switch
Contact Velocity = x / t
x
t
Reaction
Time
To
tal T
rave
l
Ma
ke
/Bre
ak
Dis
tan
ce
*
Mechanism Time
xA *
xB *
Inte
rru
pte
r S
tro
ke
*
*) Settings
—
CBS – Circuit Breaker Sentinel
ABB Solutions for HV Breakers
October 24, 2018 Slide 36
Main contact wear
Arcing contact wear
Operation Oscillography
– Measurement:
• Auxiliaries CTs attached to the secondary of the main CTs;
– Indications:
• Wear of the main/arcing contacts, regarding high open currents;
• Open and Close oscillography;
Main contact
—
CBS – Circuit Breaker Sentinel
ABB Solutions for HV Breakers
October 24, 2018 Slide 37
Temperature
Pressure
– Measurement:
• Pressure: 4..20mA transducer;
• Temperature: PT100 sensor;
• Temperature compensated;
– Indications:
• Leak tendency;
SF6 gas
—
CBS – Circuit Breaker Sentinel
ABB Solutions for HV Breakers
October 24, 2018 Slide 38
Mechanism Temperature
Static and automated heaters
– Measurement:
• Temperature: PT100 sensors;
• Heaters: Mini CTs;
– Indications:
• High / low mechanism temperature;
• Out of range automatic heaters;
• Defective heaters;
Temperature and heaters
—
CBS – Circuit Breaker Sentinel
ABB Solutions for HV Breakers
October 24, 2018 Slide 39
– Windows based software;
– Front painel LEDs;
– Alarms;
– Access control;
– Connections:
• Serial - RS232
• Alarms dry contact.
Software e connections
Device Settings
Conditions
Event Log
Trends
Wave Forms
—
Cases
ABB Solutions for HV Breakers
October 24, 2018 Slide 40
• DTB – Dead Tank Breakers
• 125KV & 500KV
• 160 units
• CBS
• Energization - ~2013
• Remote monitoring
Pennsylvania - USA
—
Cases
ABB Solutions for HV Breakers
October 24, 2018 Slide 41
• HPL420 ABB Circuit Breakers
• 6 units – CBS
• CBS inside Stainless Steel Cabinet Sepparately
• 4 x Units with Travel Encoder
• Remote monitoring
Finlandia
—Generator CB monitoring system (GMS600)Product Presentation
—
GMS600
Digitalization
October 24, 2018 Slide 43
• Made in Switzerland
• Support remote monitoring (modem needed)
• Focused on GCB
• Web based access
• Alarm list and contacts
Overview
—
GMS600
Digitalization
October 24, 2018 Slide 44
• Coil supervision
• SF6 lekeage and density
• Operation counter
• Current interruptions
• Heater and temperature integrity
• Time from last overhaul
• Signalization of equipment position in the form of mimic
• Pump motor start analysis
• Pump motor charging time
• ABB Breaker only;
• GCB – Generation circuit Breker;
• New or Equipment in service
• Predictive maintenance;
• Local display avaliable;
• Just Monitoring does not operate the breaker;
• Self check integrity;
Monitoring Features Utilization
Advantages
—
GMS600 – GCBs Monitoring
October 24, 2018 Slide 45
ABB Solutions for HV Breakers
—
GMS600 – GCBs Monitoring
ABB Solutions for HV Breakers
October 24, 2018 Slide 46
– GCB Mimic on LCD;
– Based on Relion® Serie 650;
– IEC 61850 / DNP3 ready;
– Predictive maintenance;
– Remaining life time;
– Web Interface;
– Just monitoring, no protection or control;
Overview
—
GMS600 – GCBs Monitoring
ABB Solutions for HV Breakers
October 24, 2018 Slide 47
– Gas monitoring:
• Pressure + Temperature + Density;
• Precision 0,6Kg/m³
• Digital sensor RS485
– Temperature Monitoring:
• 3 points per phase;
• Temperature x current compensation;
– Values log;
– Online monitoring;
SF6 gas + Temperature
—
GMS600 – GCBs Monitoring
ABB Solutions for HV Breakers
October 24, 2018 Slide 48
– Mechanism Monitoring:
• 24h pump actuation;
• Charging time;
• Total operations;
– Poles Monitoring:
• Life estimation by current interruptions sum;
• % Indication of remaining life;
• Operation counter;
• Revision time indications;
Mechanism e Poles
—
GMS600 – GCBs Monitoring
ABB Solutions for HV Breakers
October 24, 2018 Slide 49
– Log:
• .csv data download to detailed analyze;
• Events and alarms record;
• 1000 event record/ 20.000 operation log;
• 200 Oscillography record (Comtrade available);
– User and Communications Interfaces:
• Web Browser visualization;
• Local HMI PC / Smartphone / Tablet access;
• DNP3 e IEC61850, DNP 3.0, SNTP, SFTP, HTTP;
• Binary Outputs
-Cyber Security
Logs & Communication
—Data Evaluation
October 24, 2018
| Slide 50© ABB
VBCC (Value based customer care) enables customers specific and data driven consultation to ensure optimized asset management
log file (*.csv)
Customer’s Fleet ABB
Data Analysis
Analytics
Prognostics Algorithms
Professional Expertise
Software
Site / Fleet Overview
Site / Fleet Report
Customer
Log data:
Ablation coefficient
Nr. of operations
Lifetime
SF6 gas density
Temperature
Pump runtime
Pump starts
Report with recommendations
Drive supervision SF6 (analysis)Temperature (analysis)
—Basic Functions – Webserver
October 24, 2018
| Slide 51
Electrical lifetime
Drive supervision Temperature (analysis)
SF6 (analysis)
Alarm, event &
Operation log
With download possibility
© ABB
—Surge Counters and MonitorsProduct Presentation
—
EXCOUNT-C
Count Surges
EXCOUNT-I
Count Surges
Leakagecurrent
EXCOUNT-II
Count Surges(with amplitude
categorization and time stamp)
Leakage current
Resistive Leakagecurrent
Updated portfolio: Surge Counters and Monitors
October 24, 2018
Slide 53
EXCOUNT-IIIM
Real-time remote monitoring
Count Surges(with amplitude
categorization and time stamp)
Leakage current
Resistive Leakagecurrent
EXCOUNT-IIIA
Real-time remote monitoring
Count Surges(with amplitude, steepness and
time stamp)
Leakage current
Resistive Leakage current
Surge current impluse analysis
(enables overvoltage analysis)
—
© ABB Group October 24, 2018 | Slide 54
Portfolio
—
© ABB Group October 24, 2018 | Slide 55
Monitoring system EXCOUNT-II
Continuous recording of surges in the network
On-line monitoring of surge arrester condition
Features
Maintenance-free sensor housed in a weather-proof case
Wireless transfer of measured data to a hand held transceiver
Data management through a Windows®
software on your PC
—
© ABB Group October 24, 2018 | Slide 56
More than just a counter....
Records the amplitude of surges together with their date and time
Measures the total leakage current and (optionally) resistive current through the arrester
Includes PC-software for analysis and reporting of the collected information
Monitoring system EXCOUNT-II
—
© ABB Group October 24, 2018 | Slide 57
Sensor
Each arrester is fitted with a sensor with a unique identity
Surge data is stored in the sensor’s memory
Assured power supply using solar cell, field probe and super capacitor
Data can be read when convenient with the aid of the hand-held transceiver
—
© ABB Group October 24, 2018 | Slide 58
Transceiver
Can communicate with sensors within a distance of maximum 60 m
Measured data can be transferred to a computer for statistical analysis
Powered by a standard 9 Volt battery
—
Next generation of monitoring equipment for surge arresters.
Two EXCOUNT-III versions – EXCOUNT IIIM & EXCOUNT-IIIA
New features previously unseen in the market – overvoltage estimation and analysis
Remote real-time online monitoring
Optical fibre connection
Web server running on the device
Prepared for integration to SCADA - IEC 61850 protocol compatible
Highest safety possible through remote monitoring
EXCOUNT-III - Digitalizing surge arrester monitoring and analysis
—
© ABB Group October 24, 2018 | Slide 60
General View
Base Unit Field Probe
EXCOUNT-III - Digitalizing surge arrester monitoring and analysis
—
Available for users who do not desire to analyze the overvoltages in detail.
Registers the total number of discharges
Surge amplitude
Date and time of occurrence
Total leakage current
Resistive leakage current through the arrester by third-harmonic analysis (method B2 according to IEC 60099-5)
© ABB Group October 24, 2018 | Slide 61
EXCOUNT-IIIM – The monitoring version
—
Registers the total number of discharges
Surge amplitude
Wave-steepness
Date and time of occurrence
Total leakage current
Resistive leakage current through the arrester by third-harmonic analysis (method B2 according to IEC 60099-5)
Using high speed sampling and sweep time, complete surge current impulses at the arrester’s connection point are recorded and available for analysis.
© ABB Group October 24, 2018 | Slide 62
EXCOUNT-IIIA – The advanced analysis version
—Installation
October 24, 2018 Slide 63
0,5m
3,2 m field probe cable.
Fast ethernet Multi mode media converter 100 Mbps
http://192.168.100.15
—Motor Drive™Product Presentation
—Digitalization of high-voltage switchgear
October 24, 2018 Slide 65
Digitally controlled motor drive for CB/DS/ES operation
– IEC 61850 and cyber security certified: ready for digital substations
– Highest reliability: Only 1 moving part, reduction in moving parts by about 99%
– Adjustable travel curve: reduction of contact wearing and stable performances
– Reduction in Cu cables in substation by about 80%
– Continuous self-diagnostic and automatic error notification
– Configurable via software, no need for complex wiring and external devices; User-friendly and fully configurable HMI
– Remote monitoring and live / preventive maintenance service operations at customer request
Motor Drive™
Dead Tank Breaker with Motor Drive™50% of switchgear failures caused by mechanical Operating
Mechanisms
—Digitalization of high-voltage switchgear
October 24, 2018 Slide 66
PASS (Plug and Switch System) with Motor Drive™
– Digitally controlled motor drive for CB operation
– Drastic reduction of moving party enables highest reliability
– Local control of all switching objects in PASS
– IEC 61850 interface for integration in protection and control system
PASS with Motor Drive™
—
Motor Drive™
Digitalization of high-voltage switchgear
October 24, 2018 * Motor Drive 1.3Slide 67
Live Tank Breaker with Motor Drive PASS hybrid switchgear with Motor Drive
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