presentation .pdf · spicer india ltd best supplier award –2015 product development presented to...

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1) About the Company [Slide 3-22]

1. Vision, Mission and Core

Values

2. Company Milestones

3. Our Strengths

a. Infrastructure

b. Goodwill

c. Manpower

d. Financials

2) Products [Slide 23- 35]

1. Sheet Metal Stampings

2. Sheet Metal Assemblies

3. Salisbury Tube Assy. & Banjo

Housings

4. Roll Forming

5. Forging

6. Agri Implement Products –

Gyrovator [Rotovator]

7. Bus Body Building

8. Design & Tool Room

3) Safety and Quality Focus [Slide 36]

4) Customer Focus [Slide 37-41]

5) Business Philosophy [Slide 42]

Contents

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About the Company

• Vision, Mission and Core Values

To be leading organization committed to meet customers, employees & shareholders expectation adhering to the core values.

To manufacture world class quality automotive & allied engineering products for domestic & international markets.

We are committed to on time deliveries at a competitive price in challenging business environment which is driven by

customer expectations.

We will be leading organization while keeping our commitment to excellence & our dedication in meeting

employees & shareholders expectations.

VISION

MISSION

1. Customer Satisfaction & Responsiveness

2. Entrepreneurship

3. Professionalism

CORE VALUES

4. Integrity & Ethics

5. Respect & Dignity to all individuals

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About the Company

• Company Milestones

2013

1984 2016

1984

1995 2005

2005 20121997

2011

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Our Strengths – Infrastructure - Locations

Nasik - 3 PlantsTotal Area: 2 Lacs Sq. Ft

MVML Supplier Park PlantTotal Area – 1 Lac Sq. Ft

Zaheerabad (Telangana) 2 PlantsTotal Area - 2 Lacs Sq. Ft

Chakan - 3 plants

Press Shop & Assy Plant – G7, ChakanTotal Area: 1 Lac Sq. Ft

Banjo & Axle Tube PlantTotal Area - 0.6 Lac Sq. Ft

NASIK PLANT

CHAKAN PLANT

CHAKAN PLANTZAHEERABAD

PLANT

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Our Strengths

3 Plants in Nasik

Nasik Plant:

No. of Plants: 03

Total Area: 2 Lac Sq. Ft.

Total Manpower: 950

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Our Strengths

3 Plants in Chakan, Pune

Chakan, Pune Plant:

No. of Plants: 03

Total Area: 2.60 Lac Sq. Ft.

Total Manpower: 1100

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Our Strengths

2 Plants in Zaheerabad, Telangana

Zaheerabad, AP Plant:

No. of Plants: 01

Total Area: 2 Lac Sq. Ft.

Total Manpower: 650

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Our Strengths

Machines & Set Up

• Stamping Capacity from

100 Ton to 1500 Ton

• Stamping from 0.6mm to

16mm thick material.

• HSS up to DP590 grade

Stamping

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Our Strengths

Machines & Set Up

• Roll Forming Capacity up to

1500mm width

• Stamping from 0.6mm to

1.5 mm thick material.

• Online Punching, Spot welding

and Fly Cutting

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Our Strengths

Machines & Set Up

• Robotic Body shop with latest

adaptive welding power

source.

• In-house capability for body

shop line design and development

• Robots for Spot and CO2 welding

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Our Strengths

Machines & Set Up

• Robotic Body shop with latest

adaptive welding power

source.

• In-house capability for body

shop line design and development

• Robots for Spot and CO2 welding

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Our Strengths

Machines & Set Up

• Low Cost SPMs developed by

in-house team for Seam Welding.

• Feature like intermediate Spot Pitch

• Auto Tip Dressing

• Adaptive Controller

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Our Strengths

Machines & Set Up

• Low Cost SPMs developed by

in-house team for Multi Head Spot

welding

• Feature like 10 spots at a time

• Auto Tip Dressing

• Adaptive Controller

• Modular for multiple Assy.

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Our Strengths

Machines & Set Up

• Low Cost SPMs developed by

in-house team for Door Clinching

• Feature like Auto Clinching Program

• Auto Ejection

• Clinching at Profile bending

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Our Strengths - Goodwill Amongst our Customers

Exports

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Our Strengths – Human Asset

Our Leadership Team

PRAUL MUNGIManaging Director

SANTOSH KULKARNIExecutive Director JAY GHOSH

Director – Business Development

ST

RA

TE

GIC

TE

AM

DE

PA

RT

ME

NT

AL

HE

AD

S

PRAKASH JAISINGHANIHead – Business

Development

MILIND WAGHODESector Head – Chakan

Head – Design & Development

KIRAN AHERSector Head – Nasik & Zaheerabad

SANDEEP PURKARGeneral Manager – Accounts & Finance

VIDITA MUNGIManagement Trainee

PHOTO

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Our Strengths – Human Asset

HR Activities- Focus on employee health

Yoga Sessions

Objective: To create health awareness and improve employee fitness via complementary yoga facility to all employees.

No Union

at Any

Plant!

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Participation in sports activities & sports week

Objective: To build team work and leadership capabilities amongst employees through sports.

Our Strengths – Human Asset

HR Activities- Focus on employee teamwork

No Union

at Any

Plant!

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Our Strengths – Human Asset

HR Activities- Rewards and Recognition

Welder Skill Enhancement Competition

Talent Recognition- for white collar staff.

Man of the month- for shop floor employees

Champion scheme for Operators

No Union

at Any

Plant!

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Our Strengths – Sound Financials

• BBB+ Rating by ICRA

• Financial Governance –Approval & Monitoring by ERP

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About the Products / Business Verticals

• Sheet Metal

Capacity from 0.6mm to 16 mm

Range from 100 Ton to 1500 Ton Presses

6 Mtrs. Long Press Brake

High Strength Steel DP590 Parts

Multi Stage Single Tool (1 Part 1 Tool)

Stamping

DP 590 DP 590 DP 590

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About the Products / Business Verticals Cont…

• Sheet Metal

Robotic Spot and CO2 Welding

Robotic Set up with Auto Tip Dresser

Spot Welding Source with Adaptive Controller

CMT Welding Source for Door Sash Welding

Low as well High Volume Assy. Line.

Complete Testing Lab to ensure Spot & Co2

Weld Strength (Non-Destructive)

Auto Assemblies

Complete L/Body

Door Assy.

Floor Assy..

Chassis Frame

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About the Products / Business Verticals Cont…

• Sheet Metal

DP 590 DP 590 DP 590

Capacity from 100 mm width to 1250 mm width

7 Rolling Mills in operation

Integrated online Straightening -> Punching ->

Forming -> Spot Welding -> Cutting.

Products : Cargo Body Side Panels, Floor Panels

Cross Members etc.

Roll Forming

Side & Tail for L/Body

Side Panel for L/Body

Roll Forming M/c.

Tail Panel for L/Body

Fleshless Forging

1600 Ton & 1000 Ton Presses

Capacity up to 7 Kg parts

CNC Billet Cutting

Conveyorized Electric Billet Heating

In house normalizing, Short Blasting &

Complete Inspection / Testing Facilities

CNC Machine Shop

Forging

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About the Products / Business Verticals Cont…

DP 590 DP 590 DP 590

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About the Products / Business Verticals Cont.…

Salisbury Tube & Banjo Housing

Trailing Arm Assy.

Salisbury Tube Assy.

Banjo Housing

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About the Products / Business Verticals Cont…

• Agro Implements

Gyrovator / Rotovator

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About the Products / Business Verticals Cont…

Value Added Products

Bus Body Building & Cabin

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About the Products / Business Verticals Cont…

Exports to Germany

Trailer Assembly

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About the Products / Business Verticals Cont…

Qualified and Experienced Designers.

High End software –Catia, Pro-E, Siemens Nx.

Validation through FEA Software –Ansys,

HyperForm etc.

Design Centre

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About the Products / Business Verticals Cont…

Tool Design by high end latest Software's

Tool Room

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About the Products / Business Verticals Cont…

Actual Parts Photos (Draw Tools)

Tool Room

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About the Products / Business Verticals Cont…

Actual Parts Photos (Draw Tools)

Tool Room

Door Sash for Passenger Car

Seat Frames

35 & 15 Stage Roll Form Setup with

online Spot Welding, Curving & Cutting.

Stretch Bending Setup.

Robotic Welding with CMT Source.

Saw Cutting with Auto De-Burr SPM.

Quality Check by latest technology.

Complete Assy. Line with Robotic

Welding Setup.

Modular Assy. Fixtures for Quick

Change over for variants.

In-House Powder Coating Setup.

Cost Effective Gang Tools.

Quality Check - 100% online by

electronic device

About the Products / Business Verticals Cont…

• Upcoming Product Verticals

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Safety and Quality Focus

• Robotic Welding

• In-House testing Lab with latest measuring

equipments

• Strong and dedicated Vendor Partners

• OSHAS certification and TPM in progress

• All plants TS 16949 certified

Mungi’s Quality

Slogan: “Safety

first, quality must!”

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Customer Focus

Customer Satisfaction Survey Score: 7.53/10

Customer Quotes

“Mungi Engineers is a very transparent and sincere

organization!”

“Sometimes, even we know that meeting deadlines

is not possible. But Mungi Engineers never fails us.

I do not know what they do but they deliver what

has been promised!”

“Their response time for complaint resolution is very

fast as compared to other vendors.”

• Digital Magazine

• Launched in April 2016

• Send email to

mtalk@mungiindia.com for a

copy

Best Quality Performance –

M&M

Excellence in New Product Development

& Delivery Performance - Ashok LeylandBest VAVE & Cost

Management– M&M

2005-06 2008-09 2012-13

Best Product

Development– AL

Best Cost Efficient

Company - TATA

Best LEAN Supplier– Spicer

India Ltd.

2011-12

Customer Focus – Awards & Accolades

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Customer Focus – Awards & Accolades Cont…

2013-14

Best Support In Speedy Ramp

up Of Cargo’s “ Sanjeevani

Award “ – M&M Ltd.

Best Supplier Practices

– SIL Chakan

Best VSME Supplier –

SIL ChakanBest Quality Supplier

– Tata Motors

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Customer Focus – Awards & Accolades Cont…

2014-15

Best New Product Development–

SIL Chakan

Best Quality Supplier – Tata Motors

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Customer Focus – Awards & Accolades Cont…

SPICER INDIA LTDBest Supplier Award – 2015

Product Development Presented to

MUNGI ENGINEERS PVT LTD

Mahindra Supplier Excellence AwardBody & Chassis Award –Automotive Divn

Presented to

MUNGI ENGINEERS PVT LTD

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Recent Achievements

2015-16

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Our Business Philosophy…