presentation .pdf · spicer india ltd best supplier award –2015 product development presented to...
TRANSCRIPT
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1) About the Company [Slide 3-22]
1. Vision, Mission and Core
Values
2. Company Milestones
3. Our Strengths
a. Infrastructure
b. Goodwill
c. Manpower
d. Financials
2) Products [Slide 23- 35]
1. Sheet Metal Stampings
2. Sheet Metal Assemblies
3. Salisbury Tube Assy. & Banjo
Housings
4. Roll Forming
5. Forging
6. Agri Implement Products –
Gyrovator [Rotovator]
7. Bus Body Building
8. Design & Tool Room
3) Safety and Quality Focus [Slide 36]
4) Customer Focus [Slide 37-41]
5) Business Philosophy [Slide 42]
Contents
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About the Company
• Vision, Mission and Core Values
To be leading organization committed to meet customers, employees & shareholders expectation adhering to the core values.
To manufacture world class quality automotive & allied engineering products for domestic & international markets.
We are committed to on time deliveries at a competitive price in challenging business environment which is driven by
customer expectations.
We will be leading organization while keeping our commitment to excellence & our dedication in meeting
employees & shareholders expectations.
VISION
MISSION
1. Customer Satisfaction & Responsiveness
2. Entrepreneurship
3. Professionalism
CORE VALUES
4. Integrity & Ethics
5. Respect & Dignity to all individuals
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About the Company
• Company Milestones
2013
1984 2016
1984
1995 2005
2005 20121997
2011
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Our Strengths – Infrastructure - Locations
Nasik - 3 PlantsTotal Area: 2 Lacs Sq. Ft
MVML Supplier Park PlantTotal Area – 1 Lac Sq. Ft
Zaheerabad (Telangana) 2 PlantsTotal Area - 2 Lacs Sq. Ft
Chakan - 3 plants
Press Shop & Assy Plant – G7, ChakanTotal Area: 1 Lac Sq. Ft
Banjo & Axle Tube PlantTotal Area - 0.6 Lac Sq. Ft
NASIK PLANT
CHAKAN PLANT
CHAKAN PLANTZAHEERABAD
PLANT
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Our Strengths
3 Plants in Nasik
Nasik Plant:
No. of Plants: 03
Total Area: 2 Lac Sq. Ft.
Total Manpower: 950
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Our Strengths
3 Plants in Chakan, Pune
Chakan, Pune Plant:
No. of Plants: 03
Total Area: 2.60 Lac Sq. Ft.
Total Manpower: 1100
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Our Strengths
2 Plants in Zaheerabad, Telangana
Zaheerabad, AP Plant:
No. of Plants: 01
Total Area: 2 Lac Sq. Ft.
Total Manpower: 650
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Our Strengths
Machines & Set Up
• Stamping Capacity from
100 Ton to 1500 Ton
• Stamping from 0.6mm to
16mm thick material.
• HSS up to DP590 grade
Stamping
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Our Strengths
Machines & Set Up
• Roll Forming Capacity up to
1500mm width
• Stamping from 0.6mm to
1.5 mm thick material.
• Online Punching, Spot welding
and Fly Cutting
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Our Strengths
Machines & Set Up
• Robotic Body shop with latest
adaptive welding power
source.
• In-house capability for body
shop line design and development
• Robots for Spot and CO2 welding
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Our Strengths
Machines & Set Up
• Robotic Body shop with latest
adaptive welding power
source.
• In-house capability for body
shop line design and development
• Robots for Spot and CO2 welding
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Our Strengths
Machines & Set Up
• Low Cost SPMs developed by
in-house team for Seam Welding.
• Feature like intermediate Spot Pitch
• Auto Tip Dressing
• Adaptive Controller
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Our Strengths
Machines & Set Up
• Low Cost SPMs developed by
in-house team for Multi Head Spot
welding
• Feature like 10 spots at a time
• Auto Tip Dressing
• Adaptive Controller
• Modular for multiple Assy.
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Our Strengths
Machines & Set Up
• Low Cost SPMs developed by
in-house team for Door Clinching
• Feature like Auto Clinching Program
• Auto Ejection
• Clinching at Profile bending
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Our Strengths - Goodwill Amongst our Customers
Exports
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Our Strengths – Human Asset
Our Leadership Team
PRAUL MUNGIManaging Director
SANTOSH KULKARNIExecutive Director JAY GHOSH
Director – Business Development
ST
RA
TE
GIC
TE
AM
DE
PA
RT
ME
NT
AL
HE
AD
S
PRAKASH JAISINGHANIHead – Business
Development
MILIND WAGHODESector Head – Chakan
Head – Design & Development
KIRAN AHERSector Head – Nasik & Zaheerabad
SANDEEP PURKARGeneral Manager – Accounts & Finance
VIDITA MUNGIManagement Trainee
PHOTO
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Our Strengths – Human Asset
HR Activities- Focus on employee health
Yoga Sessions
Objective: To create health awareness and improve employee fitness via complementary yoga facility to all employees.
No Union
at Any
Plant!
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Participation in sports activities & sports week
Objective: To build team work and leadership capabilities amongst employees through sports.
Our Strengths – Human Asset
HR Activities- Focus on employee teamwork
No Union
at Any
Plant!
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Our Strengths – Human Asset
HR Activities- Rewards and Recognition
Welder Skill Enhancement Competition
Talent Recognition- for white collar staff.
Man of the month- for shop floor employees
Champion scheme for Operators
No Union
at Any
Plant!
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Our Strengths – Sound Financials
• BBB+ Rating by ICRA
• Financial Governance –Approval & Monitoring by ERP
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About the Products / Business Verticals
• Sheet Metal
Capacity from 0.6mm to 16 mm
Range from 100 Ton to 1500 Ton Presses
6 Mtrs. Long Press Brake
High Strength Steel DP590 Parts
Multi Stage Single Tool (1 Part 1 Tool)
Stamping
DP 590 DP 590 DP 590
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About the Products / Business Verticals Cont…
• Sheet Metal
Robotic Spot and CO2 Welding
Robotic Set up with Auto Tip Dresser
Spot Welding Source with Adaptive Controller
CMT Welding Source for Door Sash Welding
Low as well High Volume Assy. Line.
Complete Testing Lab to ensure Spot & Co2
Weld Strength (Non-Destructive)
Auto Assemblies
Complete L/Body
Door Assy.
Floor Assy..
Chassis Frame
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About the Products / Business Verticals Cont…
• Sheet Metal
DP 590 DP 590 DP 590
Capacity from 100 mm width to 1250 mm width
7 Rolling Mills in operation
Integrated online Straightening -> Punching ->
Forming -> Spot Welding -> Cutting.
Products : Cargo Body Side Panels, Floor Panels
Cross Members etc.
Roll Forming
Side & Tail for L/Body
Side Panel for L/Body
Roll Forming M/c.
Tail Panel for L/Body
Fleshless Forging
1600 Ton & 1000 Ton Presses
Capacity up to 7 Kg parts
CNC Billet Cutting
Conveyorized Electric Billet Heating
In house normalizing, Short Blasting &
Complete Inspection / Testing Facilities
CNC Machine Shop
Forging
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About the Products / Business Verticals Cont…
DP 590 DP 590 DP 590
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About the Products / Business Verticals Cont.…
Salisbury Tube & Banjo Housing
Trailing Arm Assy.
Salisbury Tube Assy.
Banjo Housing
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About the Products / Business Verticals Cont…
• Agro Implements
Gyrovator / Rotovator
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About the Products / Business Verticals Cont…
Value Added Products
Bus Body Building & Cabin
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About the Products / Business Verticals Cont…
Exports to Germany
Trailer Assembly
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About the Products / Business Verticals Cont…
Qualified and Experienced Designers.
High End software –Catia, Pro-E, Siemens Nx.
Validation through FEA Software –Ansys,
HyperForm etc.
Design Centre
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About the Products / Business Verticals Cont…
Tool Design by high end latest Software's
Tool Room
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About the Products / Business Verticals Cont…
Actual Parts Photos (Draw Tools)
Tool Room
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About the Products / Business Verticals Cont…
Actual Parts Photos (Draw Tools)
Tool Room
Door Sash for Passenger Car
Seat Frames
35 & 15 Stage Roll Form Setup with
online Spot Welding, Curving & Cutting.
Stretch Bending Setup.
Robotic Welding with CMT Source.
Saw Cutting with Auto De-Burr SPM.
Quality Check by latest technology.
Complete Assy. Line with Robotic
Welding Setup.
Modular Assy. Fixtures for Quick
Change over for variants.
In-House Powder Coating Setup.
Cost Effective Gang Tools.
Quality Check - 100% online by
electronic device
About the Products / Business Verticals Cont…
• Upcoming Product Verticals
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Safety and Quality Focus
• Robotic Welding
• In-House testing Lab with latest measuring
equipments
• Strong and dedicated Vendor Partners
• OSHAS certification and TPM in progress
• All plants TS 16949 certified
Mungi’s Quality
Slogan: “Safety
first, quality must!”
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Customer Focus
Customer Satisfaction Survey Score: 7.53/10
Customer Quotes
“Mungi Engineers is a very transparent and sincere
organization!”
“Sometimes, even we know that meeting deadlines
is not possible. But Mungi Engineers never fails us.
I do not know what they do but they deliver what
has been promised!”
“Their response time for complaint resolution is very
fast as compared to other vendors.”
• Digital Magazine
• Launched in April 2016
• Send email to
[email protected] for a
copy
Best Quality Performance –
M&M
Excellence in New Product Development
& Delivery Performance - Ashok LeylandBest VAVE & Cost
Management– M&M
2005-06 2008-09 2012-13
Best Product
Development– AL
Best Cost Efficient
Company - TATA
Best LEAN Supplier– Spicer
India Ltd.
2011-12
Customer Focus – Awards & Accolades
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Customer Focus – Awards & Accolades Cont…
2013-14
Best Support In Speedy Ramp
up Of Cargo’s “ Sanjeevani
Award “ – M&M Ltd.
Best Supplier Practices
– SIL Chakan
Best VSME Supplier –
SIL ChakanBest Quality Supplier
– Tata Motors
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Customer Focus – Awards & Accolades Cont…
2014-15
Best New Product Development–
SIL Chakan
Best Quality Supplier – Tata Motors
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Customer Focus – Awards & Accolades Cont…
SPICER INDIA LTDBest Supplier Award – 2015
Product Development Presented to
MUNGI ENGINEERS PVT LTD
Mahindra Supplier Excellence AwardBody & Chassis Award –Automotive Divn
Presented to
MUNGI ENGINEERS PVT LTD
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Recent Achievements
2015-16
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Our Business Philosophy…