presentation title - sclg summit...godrej & boyce manufacturing co ltd 28 nov 2018 11th global...

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Presentation Title

OPTIMUM WAREHOUSE DESIGN

Presented by:

Krishna RajGeneral Manager & Head of Operations, Godrej & Boyce Manufacturing Co Ltd

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

9 Feb 2011

• Intralogistics• Purpose of ideal warehousing• Material flow • Usage • Good layout & Bad Layout• Value additions

Points of Discussion

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Intralogistics

Art of optimizing, integrating, automating, and managing the logistical flow of information and material goods within the walls of a fulfillment or distribution center

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Intralogistics

Systems involved in Intralogistics

• Warehousing & Storageo Raw material Storageo Fulfillment warehouseso FG warehouses

• Marshalling • AS/RS (Automated Storage/Retrieval Systems)• Material handling• Softwares & WMS Applications

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

9 Feb 2011

VALUE ADDITIONS IN A WAREHOUSE

Dense Storage Area of scalability Specialized Equipment's

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

How is your warehouse design?

Good Warehouse Bad Warehouse

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Storage system Design

Points to be considered for the design of Storage system• Order picking

• Dense storage

• Material movement

• Understand your picking profiles

• Type of Material Handling Equipment’s

• SEISMIC Zones

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

How this investment will help in achieving the end objective ?

Be clear about the end objective and tryto build a connect in the design ofstorage system

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

Design with a foreseeable timeframe in mind

Let temporary benefits not become long term compromises and business issues, availability , quality & types

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

Let purpose take precedence over other parameters

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

Paradigm of Customization vs flexibility

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

Designing inside vs outside

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

Pillars Pillars Pillars

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

Vertical Space Utilization

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

Warehouse Floor quality Warehouse Safety

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

Yes of course, not for fortunate incidents

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

Regulatory Frameworks Green Practices

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

Seismic activityPay attention to changing conditions

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Storage Purpose

Ground support & stability

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

• Pay attention to working condition and worker competency

• Design for fool proofing

• Trolley movements

• Possibility of empty space being loaded

• Marshalling area usage

28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org

Define the purpose

Periodic Inspection & maintenance