prisma plus ph system
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Catalogue2010
Low Voltage electrical distribution
Prisma PlusPH System
version: 1.0 - 06/2010 401F_E0010TDM.indd
PresentationGeneral presentationElectrical switchboards 2up to 3200A 2Characteristics 4The forms according to IEC 61439-2 5
Catalog numbersFunctional unitsSwitchgears 6
DistributionHorizontal busbars 7up to 1600A 7Lateral Linergy busbars 10up to 1600A 10Lateral flat busbars 12up to 1600 A 12up to 3200 A 14Form 2 partitioning 16Form 3 partitioning 20
EnclosuresCubicles, frameworks 21IP55 cover panels 23Plinth, gland plates 24Accessories 25
DimensionsCubicles 26
Contents
General contents Contents
1
IndexIndex
Index
Cat. no. Designation Module0300003583 Universal angle brackets (6) 401E22905/6
0400004502 Linergy vertical busbar, 630 A 401E22215/204503 Linergy vertical busbar, 800 A 401E22215/204504 Linergy vertical busbar, 1000 A 401E22215/204505 Linergy vertical busbar, 1250 A 401E22215/204506 Linergy vertical busbar, 1600 A 401E22215/204516 Vertical busbar with holes, 60x5mm 401E22315/204518 Vertical busbar with holes, 80x5mm 401E22315/204525 Vertical busbar with holes, 50x10mm 401E22315/404526 Vertical busbar with holes, 60x10mm 401E22315/404528 Vertical busbar with holes, 80x10mm 401E22315/404536 Horizontal busbar without holes, 60x5mm 401E22110/104538 Horizontal busbar without holes, 80x5mm 401E22110/104545 Horizontal busbar without holes, 50x10mm 401E22110/304546 Horizontal busbar without holes, 60x10mm 401E22110/304548 Horizontal busbar without holes, 80x10mm 401E22110/304550 Horizontal busbar without holes, 100x10mm 401E22110/304634 Connection plate for 5mm horizontal bar to lateral Linergy busbar, 1000A 401E22215/304635 Connection plate for 5mm horizontal bar to lateral Linergy busbar, 1600A 401E22215/304636 Connection plate for 10mm horizontal bar, 1600A 401E22215/3, 401E22315/504637 Connection plate for 10mm horizontal bars to vertical flat bar, 3200A 401E22315/504640 Joint for 50/60mm horizontal busbars 401E22110/1, 401E22110/304641 Joint for 80/100mm horizontal busbars 401E22110/1, 401E22110/304642 Mounting hardware for joint > 80mm 401E22215/3, 401E22315/504645 20 screws for vertical / horizontal busbars connections 401E22315/304651 Support for lateral vertical Linergy busbars 401E22215/304662 Free support for 5/10mm busbars 401E22110/1, 401E22110/3, 401E22315/2,
401E22315/404664 Support for 5/10mm horizontal busbars 401E22110/1, 401E22110/304671 Support mounting hardware for bars > 80mm 401E22110/304678 5/10 mm busbar free support, 115 mm spacing 401E22315/2, 401E22315/404901 Form 3 horizontal partition 401E22905/604911 Inter-cubicle partition, D = 400 mm 401E22905/404924 Form 2 restoration kit for side barrier cut-out 401E22905/304943 Rear support for Form 3 partition 401E22905/604955 Form 3 vertical partition for rear connection, 3 or 4 modules 401E22905/604956 Form 3 vertical partition for rear connection, 5 or 6 modules 401E22905/6
0600006461 20 bolts, M6 401E23120/206501 2 uprights H2000 401E23110/2
06502 2 adaptated uprights H2000 401E23110/2
06503 2 uprights+intermediary H2000 401E23110/206512 2 frames + roof W300 D500 401E23110/206513 2 frames + roof W300 D800 401E23110/206514 2 frames+ roof + flange W700 D500 401E23110/206515 2 frames+ toit + flange W700 D800 401E23110/206522 Plain door W300 401E23110/406524 Plain door W700 401E23110/406525 Transparent door W700 401E23110/406533 Rear panel W300 401E23110/406535 2 side panels D500 401E23110/406537 Rear panel W700 401E23110/406538 2 side panels D800 401E23110/406540 Form 2 front back barrier W300 401E22905/406543 Form 2 side barrier ext. to D800 401E22905/306545 Side barrier form 2 D500 401E22905/306555 Inter-cubicles cover D500 401E22905/4
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IndexIndex
Index
Cat. no. Designation Module06560 Form 2 horiz. cover W300 D500 401E22905/506563 Form 2 horz. cover W300 D500+300 401E22905/506570 Form 2 horz. cover W700 D500 401E22905/5
0800008566 Front plate support frame, W=650mm 401E23110/308911 Earthing wire, 6mm² 401E23120/2
NSYNSYAS500 Bottom support for lateral vertical busbar D500 401E22315/2, 401E22315/4NSYAS800 Bottom support for lateral vertical busbar D800 401E22315/2, 401E22315/4NSYAS800L Bottom support for lateral vertical busbar D800, 115mm spacing 401E22315/2, 401E22315/4NSYBHS500 Horizontal busbar support W300, D500 401E22110/1, 401E22110/3NSYBHS800 Horizontal busbar support W300, D800 401E22110/1, 401E22110/3NSYBHS800L Horizontal busbar support D800, 115mm spacing 401E22110/1, 401E22110/3NSYBVS500 Vertical lateral busbar support D500 401E22315/2, 401E22315/4NSYBVS800 Vertical lateral busbar support D800 401E22315/2, 401E22315/4NSYBVS800L Vertical lateral busbar support D800, 115mm spacing 401E22315/2, 401E22315/4NSYEC351 Entry cable gland plate W300 D500 401E23110/5NSYEC381 Entry cable gland plate W300 D800 401E23110/5NSYEC751 Entry cable gland plate W700 D500 401E23110/5NSYEC781 Entry cable gland plate W700 D800 401E23110/5NSYEL166D8 Earthing lead, 6mm² section, 160mm length, 8.3mm terminal 401E23120/2NSYEL3525D8 Earthing lead, 25mm² section, 350mm length, 8.3mm terminal 401E23120/2NSYSFBK19 Swing 19" rack coupling kit 401E23110/3, 401E23120/2NSYSFEB 4 lifting eyes M12 401E23120/2NSYSFELB 4 lifting brackets 401E23120/2NSYSPF3100 Front plinth 100x300 401E23110/5NSYSPF3200 Front plinth 200x300 401E23110/5NSYSPF7100 Front plinth 100x700 401E23110/5NSYSPF7200 Front plinth 200x700 401E23110/5NSYSPS5100 2 Plinth side panels 100x500 401E23110/5NSYSPS5200 2 Plinth side panels 200x500 401E23110/5NSYSPS8100 2 Plinth side panels 100x700 401E23110/5NSYSPS8200 2 Plinth side panels 200x700 401E23110/5
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Presentation
General presentation Electrical switchboards up to 3200A
The Prisma Plus functional system
The Prisma Plus functional system can be used for all types of low-voltage distribution switchboards (main, subdistribution and final) up to 3200 A, in commercial and industrial environments.
Switchboard design is very simple:A metal structureThe switchboard is made up of one or more frameworks combined side-by-side orback-to-back, on which a complete selection of cover panels and doors can bemounted.A distribution systemHorizontal busbars or vertical busbars positioned in a lateral compartment or at the rear of the cubicle are used to distribute electricity throughout the switchboard.Complete functional unitsEach device is part of a functional unit comprising:
dedicated mounting plate for device installationfront plate to block direct access to live parts prefabricated busbar connectionsdevices for on-site connections.
Each functional unit contributes to a function in the switchboard. The functional units are modular and are arranged rationally, one on top of another, within the enclosure. The system includes everything required for functional unit mounting, supply and onsite connection. The components of the Prisma Plus system and those of the functional units in particular have been designed and tested taking into account device characteristics. This design approach ensures a high degree of reliability in system operation and optimum safety for personnel.
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Presentation
General presentation Electrical switchboards up to 3200A
Advantages of PH system switchboards
A safe electrical installationThe total compatibility of Schneider Electric devices with the PH system is a key advantage in ensuring a high level of installation dependability.
An upgradeable electrical installationThanks to modular design, PH switchboards can be modified easily to integrate new functional units as needed. Maintenance operations, carried out with the switchboard de-energised, are fast and straight-forward due to easy access to devices.
Total safety for personnelWork in a switchboard must be carried out by authorised persons in compliance with all applicable safety regulations. To increase the safety of personnel, devices are installed behind protective front plates; only the operating handles are accessible. Additional internal protection (partitions, barriers) is available to create form 2 or 3 separation to protect against direct contacts with live parts.Terminal shields are mandatory for installation of Compact NSX and INS/INV devices in PH system enclosures.Electrical switchboards built using the Prisma Plus functional system and Schneider Electric recommendations fully comply with international standard IEC 61439-2.
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Electrical characteristicsUse of the components in the Prisma Plus functional system ensures the creation ofswitchboards complying with standards IEC 50298, EN 50298, IEC 61439-2 andEN 61439-2, as well as local versions with the following electrical characteristics:
rated insulation level of main busbars: 1000 Vrated operational current Ie: 3200 Arated peak withstand current Ipk: 187 kÂrated short-time withstand current Icw: 85 kA rms/1 secondfrequency: 50/60 Hz.
Mechanical characteristicsSteel sheet metal.Electrophoresis treatment + hot-polymerised polyester epoxy powder.White colour RAL 9001.Can be dismantled.Can be combined side-by-side and back-to-back.Degree of protection: IP55.Degree of protection against mechanical impacts: IK10 with door.Framework dimensions:two widths:
- W 300: cable compartment- W 700: device compartment or cable compartment
two depths: 500, 800 mmheight: 2000 mmIndoor cubicles.
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Characteristics
Presentation
General presentation
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Decisions concerning the Form of separation and the degree of protection are the subject of an agreement between the manufacturer and the user.
In most installations, Prisma Plus cubicles do not require partitioning. In this case,the switchboard is a Form 1.Safety being one of its foremost goals, Schneider Electric offers options and featuresthat go well beyond the recommendations of the standard.The protection of life and property is a standard feature due to:
front plates that require a tool to be removed keylocks on doors, some of which provide access to live parts the systematic installation of terminal shields on Compact NSX circuit breakers
and Interpact INS and INV switch-disconnectorscovering of the upstream and downstream terminals on the incoming device so
that operators are perfectly safe at all points in the switchboard when the incoming device is off (open).What is more, Prisma Plus offers different levels of partitioning to create separationsinside the cubicles and thus create Form 2, 3 electrical switchboards.Electrical switchboards must meet the degree of protection IP2X to comply withstandard IEC 61439-2
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Form 2PH System offers Form 2 cubicles It is a physical separation of horizontal, vertical busbars from the functional units, complying with standard IEC 61439-2
Form 2b.
Form 3bPH System offers Form 3b cubicles. They are achieved by separating from one another the functional units of a Form 2 switchboard.Device must be equipped of downstream terminal shields.
Form 3b.
The forms according to IEC 61439-2
Presentation
General presentation
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95SwitchgearsFunctional units
Catalogue numbers
Upgraduable Prisma Plus functional unitsFunctional units include switchgear mounting plates, front plates, connectors, connections, connection supports, barriers...Switchgear Cat. no.
Masterpact NW 08 to NW 32 400E21100Masterpact NT 06 to NT 16 400E21110Compact NS up to 1600 400E21120Compact NS from 630 to 1600 400E21130Compact NSX up to 630 400E21150Interpact INS-INV250-630 400E21200Interpact INS-INV630-2500 400E21210Source changeover systems Compact/Masterpact 400E21160Source changeover systems Interpact INS 400E21250Acti 9 400E21400Accessories 400E21500-
400E21600
Intermediaire uprights.
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NYBSHS500
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Horizontal busbarsUp to 1600 AFlat copper bars 5 mm thick
Distribution
Catalogue numbers
The bars are secured by insulated supports attached to the framework.The tables opposite indicate:
the number and size of the bars to be used, depending on the permissible current level in the busbars
the number of busbar supports for each type of framework, depending on:
the size of the busbarsthe rated short-time withstand current Icw.
For more information on busbar calculations, see DESW016.The modularity of the busbar is 3 modules.
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Busbar calculationNumber and size of copper busbarsPermissible current (A) No. of bars/phaseIP55
750 1 bar 60 x 5900 1 bar 80 x 51250 2 bars 60 x 51600 2 bars 80 x 5Note: the permissible current values for the busbars are given for an ambient temperature of 35 °C around the switchboard.
Number of supportsFramework width (mm)
Size of bars (mm) No. of supports lcw (kA rms/1 s)
y 15 y 25 y 30 y 40 y 50W 700 mm 1 bar 60 x 5
1 bar 80 x 5 2 32 bars 60 x 5
2 bars 80 x 5 W 300 mm All sizes 1 2
Busbar selectionFlat busbars, W 2000 mmDesignation Cat. no.
Copper bar without holes, 60 x 5 04536Copper bar without holes, 80 x 5 04538
Busbar supportsTwo fixed supports for 700 mm wide frameworks and one fixed support for 300 mm wide frameworks are mandatory. If more supports are required, use free supports.Designation Cubicle W 700 Cubicle W 300
D 500 D 500 D 800Distance between busbar centres 75 75 75
Fixed support for horizontal bars 04664 NSYBHS500 NSYBHS800Free support (additional) 04662 04662 04662
04664 04662
Fixed support and free support.
JointsDesignation Cat. no.
1 joint for bars W 60 mm 04640W 80 mm 04641
Note: when installed at the bottom of cubicles, the busbars must be partitioned, see page 401F22905.indd/2.
Joints.
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Horizontal busbarsUp to 3200 AFlat copper bars 10 mm thick
Distribution
Catalogue numbers
The bars are secured by insulated supports attached to the framework.The tables opposite indicate:
the number and size of the bars to be used, depending on the permissible current level in the busbars
the number of busbar supports for each type of framework, depending on:
the size of the busbarsthe rated short-time withstand current Icw.
For more information on busbar calculations, see DESW016.The modularity of the busbar is 3 modules.
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Busbar calculationNumber and size of copper busbarsPermissible current (A) No. of bars/phaseIP55
1080 1 bar de 50 x 101250 1 bar de 60 x 101600 1 bar de 80 x 101850 2 bars de 50 x 102000 2 bars de 60 x 102500 2 bars de 80 x 102900 2 bars de 100 x 10Note: the permissible current values for the busbars are given for an ambient temperature of 35 °C around the switchboard.
Number of supports (distance between centres: 75 mm)Framework width (mm)
Size of bars (mm)
No. of supports Icw (kA rms/1 s)
y 25 y 30 y 40 y 50 y 60 y 65 y 75 y 85W 700 mm 1 bar de 50 x 10
23
1 bar de 60 x 1041 bar de 80 x 10
2 bars de 50 x 102 bars de 60 x 102 bars de 80 x 102 bars de 100 x 10
W 300 mm All sizes 1 2
Number of supports (distance between centres: 115 mm)Framework width (mm)
Size of bars (mm)
No. of supports Icw (kA rms/1 s)
y 25 y 30 y 40 y 50 y 60 y 65 y 75 y 85W 700 mm 1 bar de 50 x 10
2
1 bar de 60 x 10
3 41 bar de 80 x 102 bars de 50 x 102 bars de 60 x 102 bars de 80 x 102 bars de 100 x 10
W 300 mm All sizes 1 2
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Horizontal busbarsUp to 3200 AFlat copper bars 10 mm thick
Distribution
Catalogue numbers
Busbar selectionFlat busbars, W 2000 mmDesignation Cat. no.
Copper bar without holes 50 x 10 04545Copper bar without holes 60 x 10 04546Copper bar without holes 80 x 10 04548Copper bar without holes 100 x 10 04550
Busbar supportsTwo fixed supports for 700 mm wide frameworks and one fixed support for 300 mm wide frameworks are mandatory. If more supports are required, use free supports.Designation Bar width Cubicle W 700 Cubicle W 300
D 500 D 800Distance between busbar centres
75 75 75
Fixed support for horizontal bars
y 80 mm 04664 NSYBHS500 NSYBHS800> 80 mm 04664 +
04671NSYBHS500 + 04671
NSYBHS800 + 04671
Free support (additional) forbars
y 80 mm 04662 04662 04662> 80 mm 04662 +
0467104662 + 04671
04662 + 04671
Designation Bar width Cubicle W 700 D 800
Cubicle W 300 D 800
Distance between busbar centres
115 115
Fixed support for horizontal bars
y 80 mm NSYBHS800L NSYBHS800L> 80 mm NSYBHS800L
+ 04671NSYBHS800L + 04671
Free support (additional) forbars
y 80 mm 04678 04678> 80 mm 04678 +
0467104678 + 04671
04664 04662
JointsDesignation Cat. no.
1 joint for bars Width 50 and 60 mm 04640Width 80 and 100 mm 04641
Note: when installed at the bottom of cubicles, the busbars must be partitioned, see page 401F22905.indd/5.
Fixed support and free support.
Joints.
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Lateral Linergy busbarsup to 1600 A - depth 500 mm
Distribution
Catalogue numbers
The table opposite indicates:the catalogue numbers of the bars to be used,
depending on the permissible current level in the busbars
the number of supports required, depending on the rated short-time withstand current (Icw in kA rms/1 s).For more information on other ambient temperatures, see DESW016.
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Busbar calculationLinergy busbars
Cat. no. Permissible current at 35 °C for switchboard
No. of supports Icw (kA rms/1 s)
IP55 y 25 y 30 y 40 y 50 y 60 y 65 y 75 y 85Linergy 630 04502 590Linergy 800 04503 760
3Linergy 1000 04504 950Linergy 1250 04505 1170
4 5Linergy 1600 04506 1480 7 8Note: The permissible current values for the busbars are given for an ambient temperature of 35 °C around the switchboard. The bottom support also maintains the bars in position. Each catalogue number represents one bar.
Busbars up to 1600 A.The bottom support also maintains the bars in position.
Busbar selectionLinergy busbars, W 1670 mmCat. no. selection: see the table below.Each bar is supplied with a stop for the bottom support:
Bar 630 A. Cat. no. 04502
Bar 800 A. Cat. no. 04503
Bar 1000 A. Cat. no. 04504
Bar 1250 A.Cat. no. 04505
Bar 1600 A.Cat. no. 04506
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Lateral Linergy busbarsup to 1600 A - depth 500 mm
Distribution
Catalogue numbers
Busbar supportsSupports are used to install busbars to the left or right of the device zone. They are supplied with 8.8 class mounting hardware.Designation Cat. no.
Busbar supports 04651
Busbar supports. Each bar is supplied with a stop for installation on the bottom support.
Single Linergy busbars up to 1600 A.
Horizontal-busbar connectionsThese connections are used to connect horizontal busbars, 75 mm centre distance, 5 or 10 mm thick, to lateral Linergy busbars.Supplied with mounting hardware.Designation Cat. no.
Connection to horizontal busbars, 5 mm thick
1000 A connection 046341600 A connection 04635
Connection to horizontal busbars, 10 mm thick
width of horizontal bars y 80 mm 04636width or horizontal bars > 80 mm 04636 + 04642
Connection 04635 to horizontal busbars, 5 mm thick.
Connection 04636 to horizontal busbars, 10 mm thick.
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Lateral flat busbarsup to 1600 ABusbars 5 mm thick
Distribution
Catalogue numbers
The bars are secured by insulated supports. Threefixed supports, attached to the framework, aremandatory.If necessary, additional free supports may be used.The bars rest on a bottom support.The table opposite indicates:
the number and size of the bars to be used, depending on the permissible current level in the busbars
the number of supports required in a cubicle, depending on the rated short-time withstand current (Icw).
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Busbar calculationPermissible current for switchboards
No. of bars/phase No. of supports Icw (kA rms/1 s)
IP55 y 15 y 25 y 30 y 40 y 50750 1 bar de 60 x 5
3900 1 bar de 80 x 5 71250 2 bars de 60 x 5 51600 2 bars de 80 x 5Note: The permissible current values for the busbars are given for an ambient temperature of 35 °C around the switchboard.For more information on busbar calculations, see DESW016.
Busbar selectionFlat busbars, W 1675 mmDesignation Cat. No.
Copper bar with holes 60 x 5 04516Copper bar with holes 80 x 5 04518
Busbar supportsThree fixed supports are required to maintain the busbars. If more than three supports are required, use additional free supports.Designation Cubicle W 300
D 500 D 800Distance between busbar centres
75 75 115
Fixed support for lateral flat busbars
NSYBVS500 NSYBVS800 NSYBVS800L
Free support (additional) 04662 04662 04678
NSYBVS500. 04662.
Busbar chocksThe bottom support maintains the bars in position. It is not considered a busbar support.
Designation Cubicle W 300D 500 D 800
Distance between busbar centres
75 75 115
Bottom support for lateral flat busbars
NSYAS500 NSYAS800 NSYAS800L
NSYAS500.
The bars are secured by three mandatory fixed supports and two free supports.
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Lateral flat busbars up to 1600 ABusbars 5 mm thick
Distribution
Catalogue numbers
Horizontal-busbar connectionsDirect connection (115 mm between centres)The connection between horizontal busbars, 5 mm thick, and lateral flat busbar is direct, after drilling the bars.
Drilling diagram for horizontal busbars, 5 mm thick.
Direct connection (75 mm between centres)For busbars with 75 mm between centres, the bars must fully overlap.
Drilling diagram for horizontal busbars, 5 mm thick
Number of assembly screws (04645)Horizontal bars (mm) Vertical bars (mm)
50 60 8050 2 2 260 - 2 280 - - 3
In case of direct connection (75 or 115 mm centre distance) with a horizontal busbars, bottom support part no. NSYAS500, NSYAS800 or NSYAS800L are not required.
To satisfy safety clearances, the assembly points on adjacent bars must be staggered as shown above.
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Lateral flat busbars up to 3200 ABusbars 10 mm thick
Distribution
Catalogue numbers
The bars are secured by insulated supports. Three fixed supports, attached to the framework, are mandatory. If necessary, additional free supports may be used.The bars rest on a bottom support.The table opposite indicates:
the number and size of the bars to be used, depending on the permissible current level in the busbars
the number of supports required in a cubicle, depending on the rated short-time withstand current (Icw).Above 1600 A, the busbars must be doubled and installed in two busbar sections, side by side. In this case, they must be interconnected by three equipotential links.
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Busbar calculationPermissible current for switchboards
No. of bars/phase
No. of supports Icw (kA rms/1 s)
IP55 25 30 40 50 60 65 75 851080 1 bar 50 x 10
35 7
1250 1 bar, 60 x 109
1600 1 bar, 80 x 101850 2 bars, 50 x 102000 2 bars, 60 x 102500 2 bars, 80 x 103200 2 bars, 100 x 10
Note: The permissible current values for the busbars are given for an ambient temperature of 35 °C around the switchboard.
For more information on busbar calculations, see DESW016
Busbar selectionFlat busbars, W 1675 mmDesignation Cat. no.
Copper bar with holes 50 x 10 04525Copper bar with holes 60 x 10 04526Copper bar with holes 80 x 10 04528
Busbar supports : directly fixed on frame (300 mm width duct)Three fixed supports are required to maintain the busbars. If more than 3 supports are required, use additional free supports.Designation Cubicle W 300
D 500 D 800 D 800Distance between busbar centres
75 75 115
Fixed support for lateral flat busbars
NSYBVS500 NSYBVS800 NSYBVS800L
Free support (additional) 04662 04662 04678
NSYBVS500. 04662.
The bars are secured by three mandatory fixed supports and two free supports. Busbar chocks
The bottom support maintains the bars in position. It is not considered a busbar support.
Designation Cubicle W 300D 500 D 800
Distance between busbar centres
75 75 115
Bottom support for lateral flat busbars
NSYAS500 NSYAS800 NSYAS800L
NSYAS500.
Busbars up to 3200 A.
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Lateral flat busbars up to 3200 ABusbars 10 mm thick
Distribution
Catalogue numbers
Horizontal busbars connectionConnection with a horizontal busbars, 10 mm thick.In this case, use the bottom support ref. NSYAS500, NSYAS800 or NSYAS800L.Designation Horizontal
BusbarsVert. Busbars
Cat. no.
Connection vert. busbars (1 bar/phase) with horizontal bars
W y 80 mm 50/60 mm 04636W > 80 mm 50/60 mm 04636 + 04642W y 80 mm 80 mm 04637W > 80 mm 80 mm 04637 + 04642
Connection vert. busbars (2 bars/phase) with horizontal bars
W y 80 mm 50/80 mm 04637W > 80 mm 50/80 mm 04637 + 04642
Direct connection (115 mm centre distance)The connection between horizontal busbars, 10 mm thick, and lateral flat busbar is direct, after drilling the bars.
Drilling diagram for horizontal busbars, 10 mm thick.
Direct connection (75 mm centre distance)For busbars with 75 mm between centres, the bars must fully overlap.
Drilling diagram for horizontal busbars, 10 mm thick.
Number of assembly screws no. 04645Horizontal bars (mm) Vertical bars (mm)
50 60 80 10050 2 2 2 260 - 2 2 280 - - 3 3
In case of direct connection (75 or 115 mm centre distance) with a horizontal busbars, bottom support part no. NSYAS500, NSYAS800 or NSYAS800L are not required.
To satisfy safety clearances, the assembly points on adjacent bars must be staggered as shown above.
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Form 2 partitioningDistribution
Catalogue numbers
Separation of busbars from the functional units. Configuration Form 2Form 2 partitioning is essential to ensure excellent protection for the installation and operators working in the switchboard.When added to standard protection features (terminal shields, prefabricated connections, etc.), it eliminates the risk of direct contacts with live parts. Prisma Plus offers Form 2b.Form 2b provides much better safety than Form 2a, notably during connection, because the terminals are separated from the busbars.
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Form 2 partitioningDistribution
Catalogue numbers
06545.
Partitioning of lateral vertical busbarsLateral partitioning
Vertical barrier made of insulating slats.Can be installed on both sides of Linergy and flat busbars.Made up of:five extruded slats that clip to the supportstwo metal plates at the top and bottom that can be cut out to pass a PE or PEN.The space between the slats is sufficient for prefabricated connections (one
copper bar, 5 or 10 mm thick, or insulated flexible bars) or for cables up to 35 mm², while maintaining the degree of protection IP2X compliance with standard IEC 60695.2.1 concerning withstand to fire.
Form 2 restoration for side-barrier cut-outThis kit enables passage of the connection between a device > 1600 A (NW, INS) and lateral vertical busbars.It is made up of an insulated plate (six modules H 300 mm) that can be cut as required, supplied with supports and the necessary hardware.It can be installed at any height in the switchboard.Cat. no. selectionDesignation Cat. no.
Form 2 side barrier for D 500 mm cubicle 06545Form 2 restoration kit 04924
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06543.
Partitioning extensionFor the PH system switchboards 800 mm depth (500 + 300), a partitioning extension for 300 mm depth is required.
Designation Cat. no.Partitioning extension in 800 mm depth 06543
DD
3844
09
DD
3833
60
DD
3844
10
DD
3833
62
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Form 2 partitioningDistribution
Catalogue numbers
06540.
Front and rear barrierBarrier, W 300 mm, from top to bottom of the cubicle.Can be installed in the front and rear of the busbar compartment.Protects against direct contact with the busbars.Front protectionIs realized by the association of the door W 300 mm and this barrier. Metallic barrier, composed of 2 parts H 850mm, pre-cut at both ends.Rear protectionA barrier is required at the rear of the busbar compartment in cubicles that are 800, 1000 and 1300 mm deep.
Cat. no. selectionDesignation Cat. no.
Front or rear barrier for lateral vertical busbars W 300 mm 06540
06555.
Inter-cubicle partitioningMetal partition, used to separate two adjacent cubicles.It is made up of two panels, each 850 mm high.The top and bottom ends have knock-outs for horizontal busbars.Supplied with the necessary supports and hardware, the partition is mounted on the framework and does not hinder installation of the functional mounting platesCat. no. selectionDesignation Cat. no.
Inter-cubicle partitioning
D 500 mm 06555D 800 mm 04911 + 06543
DD
3844
12D
D38
4411
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Form 2 partitioningDistribution
Catalogue numbers
Partitioning of horizontal busbarsSet of two barriers (front and rear), plus a slotted rear panel for efficient natural convection in the switchboard.The set can be used to partition horizontal busbars installed at the top or bottom of the cubicle.The space required for the busbars is not increased.Cat. no. selectionDesignation Cat. no.
W 300 mm D 500 mm 06560D 800 mm 06563
W 700 mm D 500 mm 06570D 800 mm
Note: when the busbars are at the bottom of the cubicle, gland plates are mandatory.
DD
3844
20
DD
3844
22
DD
3844
21
DD
3833
96
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Form 3 partitioningDistribution
Catalogue numbers
Form 3 partitioningFront connectionPresentationA horizontal metal partition can be used to physically separate functional units from one another.It is fixed at the rear by a support (two uprights) secured to the framework (500 mm deep) or to the intermediate uprights (800 mm deep frameworks).A set of brackets can be used to install partial Form 3 partitioning in the cubicle.It does not take up any useful space in the switchboard.Cat. no. selectionDesignation Cat. no.
Horizontal metal partition, W 650 mm 04901Rear support for partitions, W 650 mm 049436 universal angle brackets 03583
04901 + 04943.
Rear connectionPresentationFor rear connection, in addition to the horizontal partitions, vertical partitions are required at the rear of each functional unit.There are two heights:
3 to 4 modules5 to 6 modules.
Cat. no. selectionDesignation Cat. no.
Vertical partitions (two cat. no. per functional unit)
3 to 4 modules 049555 to 6 modules 04956
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Vertical partitions for rear connected Compact NSX250.
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DD
3844
13
06502 x 2 + 06514.
DD
3844
14
06502 + 06503 + 06515.
Cubicles, frameworksEnclosures
Catalogue numbers
700 mm wide, 500 mm deep frameworkDesignation Cat. no.
2 x 2 adapted uprights H 2000 06502 x 22 frames + 2 flanges + 1 roof 06514
Composition of catalogue numbers:2 frames2 flangesmounting hardware4 uprights1 roof.Roof characteristics:
- equipped with a factory-mounted polyurethane (PUR) gasket- supplied with mounting hardware- with markings for clear identificatuion of cable-running zones
The cables compartment can be mounted on the right or left.Can be combined side-by-side or back-to-back.Receive the IP55 cover panels.
An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the roof and the frame.
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700 mm wide, 800 mm deep frameworkDesignation Cat. no.
2 adapted uprights H 2000 065022 uprights + 2 intermediary uprights H 2000 065032 frames + 2 flanges + 1 roof 06515
Composition of catalogue numbers:2 frames2 flangesmounting hardware4 uprights + intermediary uprights1 roof. Roof characteristics:equipped with a factory-mounted polyurethane (PUR) gasketsupplied with mounting hardwarewith markings for clear identificatuion of cable-running zones.The cables compartment can be mounted on the right or left.Can be combined side-by-side or back-to-back.Receive the IP55 cover panels.
An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the roof and the frame.
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2
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DD
3844
15
06501 x 2 + 06512.
DD
3844
16
06501 + 06502 + 06512.
Cubicles, frameworksEnclosures
Catalogue numbers
300 mm wide, 500 mm deep frameworkDesignation Cat. no.
2 x 2 uprights H 2000 06501 x 22 frames + 1 roof W 300 D 500 06512
Composition of catalogue numbers:2 framesmounting hardware4 uprights 1 roof. Roof characteristics:
- equipped with a factory-mounted polyurethane (PUR) gasket- supplied with mounting hardware- with markings for clear identificatuion of cable-running zones.
The cables compartment can be mounted on the right or left.Can be combined side-by-side or back-to-back.Receive the IP55 cover panels.
An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the roof and the frame.
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300 mm wide, 500 mm deep framework for LinergyDesignation Cat. no.
2 uprights H 2000 065012 adapted uprights H 2000 065022 frames + 1 roof W 300, D 500 06512
Composition of catalogue numbers:2 framesmounting hardware2 adapted uprights1 roof.Roof characteristics:
- equipped with a factory-mounted polyurethane (PUR) gasket- supplied with mounting hardware- with markings for clear identificatuion of cable-running zones.
The cables compartment can be mounted on the right or left.Can be combined side-by-side or back-to-back.Receive the IP55 cover panels.
An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the roof and the frame.
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300 mm wide, 800 mm deep framework Designation Cat. no.
2 x 2 uprights H 2000 06501 x 22 frames + 1 roof W 300, D 800 06513
Composition of catalogue numbers:2 framesmounting hardware4 uprights1 roof.Roof characteristics:
- equipped with a factory-mounted polyurethane (PUR) gasket- supplied with mounting hardware- with markings for clear identificatuion of cable-running zones.
The cables compartment can be mounted on the right or left.Can be combined side-by-side or back-to-back.Receive the IP55 cover panels.
An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the roof and the frame.
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bbb
3
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DD
3844
17D
D38
4418
DD
3844
19Cubicles, frameworksEnclosures
Catalogue numbers
Hinged front plate support frameDesignation Cat. no.
Hinged front plate support frame, W 700 mm 08566
Reversible for left or right-hand opening.Secured at two points.Can be mounted on 700 mm wide cubicles.
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Framework combinationsThe PH system frameworks can be combined side-by-side or back-to-back.A combination kit is required.
Side-by-side or back-to-back (1) combinationThe mechanical connection between the two frames is realised with the combination kit , which comprises the IP55 sealing kit .Designation Cat. no.
Swing 19” rack coupling kit NSYSFBK19
(1) Back to back association must be shipped individually and combined during on-site installation.
4
version: 1.0 - 06/2010 401F_E23110.indd
DD
3844
23
06525.
DD
3844
24
06537.
DD
3844
25
06535.
IP55 cover panelsEnclosures
Catalogue numbers
Front panelW 700 mm doorDesignation Cat. no.
Plain door W 300 mm 06522W 700 mm 06524
Transparent door W 700 mm 06525
Equipped with a factory-mounted polyurethane (PUR) gasket.Reversible for left or right-hand opening.Equipped with a black handle and keylock (key 405).
An earthing wire (08911) must be installed between the door and the frame. To connect it, a M6 captive nut from the set cat. no. 06461 is required.
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Rear panelRear panelDesignation Cat. no.
Rear panel W 300 mm 06533W 700 mm 06537
Equipped with a factory-mounted polyurethane (PUR) gasket.Supplied with mounting hardware.One-piece, reinforced panel designed to ensure the degree of protection.
An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the rear panel and the frame.
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Side panelSide panelDesignation Cat. no.
Set of two side panels D 500 mm 06535D 800 mm 06538
Equipped with a factory-mounted polyurethane (PUR) gasket.Supplied with mounting hardware.
An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the lateral panels and the frame.
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5
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DD
3844
28
NSYSPF7100 + NSYSPS5100.
DD
3844
27
NSYEC751.
Plinth, gland platesEnclosures
Catalogue numbers
Plinth, H 100 mm and 200 mmThe plinth is made up of two catalogue numbers:
one catalogue number comprising four corner posts + two cross-pieces (front and rear), that can be used in side-by-side combinations or stacked to form a plinth 200 mm high (maximum)
one catalogue number comprising two side plates (500 or 800 mm).Each catalogue number is supplied with the necessary hardware.Width Depth Plinth H 100 Plinth H 200
Front and rear cross-pieces
Lateral cross-pieces
Front and rear cross-pieces
Lateral cross-pieces
300 500 NSYSPF3100 NSYSPS5100 NSYSPF3200 NSYSPS5200800 NSYSPS8100 NSYSPS8200
700 500NSYSPF7100
NSYSPS5100NSYSPF7200
NSYSPS5200800 NSYSPS8100 NSYSPS8200
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b
Plain gland-plates (IP55)
Designation Cat. no.Plain gland-plates, D 500 W 300 NSYEC351
W 700 NSYEC751Plain gland-plates, D 800 W 300 NSYEC381
W 700 NSYEC781
6
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AccessoriesEnclosures
Catalogue numbers
Lifting ringsSet of four lifting rings screwed to the framework.Use a set of lifting rings for each framework (W 700 mm) containing devices.When two cubicles with devices have been combined, use a lifting beam.Designation Cat. no.
4 lifting rings NSYSFEB4 lifting brackets NSYSFELB
Screws/NutsDesignation Cat. no.
Set of 20 screws + M6 nuts 06461
Earthing leadsMandatory to ensure earth continuity of side panels, roof and door.Material: terminal of brass and copper delivered with PVC cover, green and
yellow. Length (mm) Section (mm²) Terminal (mm) Cat. no.
160 6 8.3 NSYEL166D8350 25 8.3 NSYEL3525D8Note: composition set of 10 leads (nuts and washers not delivered).The wire is equipped with a 5 mm diameter lug at one end and a 6 mm diameter lugon the other.
Designation Cat. no.Earthing wire, 6 mm² 08911
The wire is equipped with a 5 mm diameter lug at one end and a 6 mm diameter lug on the other.The earthing wire is used to earth:
a door or wicket door with devicesa front-plate support frame equipped with switchgear in a cubicle.
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Coupling kit For coupling enclosures either side-by-side or back-to-back (1):
Fixing system from the inside of the enclosure.IP55 degree of protection.Material:flat flange: galvanised steel.sealing gasket: EPDM.
Designation Cat. no.Swing 19” rack coupling kit NSYSFBK19(1) Back to back association must be shipped individually and combined during on-site installation.
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DD
3844
40
DD
3833
48D
D38
3349
2
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DD
3844
37
500800
D38
4438
515815
DD
3844
39
500800
Cubicles
Profile
Cover panelsPlain or transparent door, lateral panels
Fixing to floor
Dimensions
Dimensions
version: 1.0 - 05/2010 401F_E31010.indd2
DD
3844
33
500800
DD
3844
34
500800
Cubicles Dimensions
Dimensions
Gland plates
DD
3844
42Functional system in PH system switchboardsCubicle mounting.
50
500700
Transparentdoor
505
Plaindoor
50
D 500.
DD
3844
43
50
500700
Transparentdoor
Plaindoor
50
605 805
D 600/800.
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DD
3844
29
1600 A.
DD
3844
31
2500 A.
DD
3844
30
50075
7575
50075
7575
500
1005
2000 A.
DD
3844
32
115
115
115
800
500
1305
3200 A.
CubiclesDimensions
Dimensions
Busbars mountingLateral vertical busbars
1600 A.
2500 A.
2000 A.
3200 A.
Schneider Electric Industries SAS35, rue Joseph MonierCS 30323F- 92506 Rueil Malmaison Cedex
RCS Nanterre 954 503 439Capital social 896 313 776 €www.schneider-electric.com
As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication.
This document has been printed on ecological paper.
Publication: Schneider Electric Industries SASPhotos: Schneider ElectricPrinted:
09-2010401E
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