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PRODUCTION INSPECTION REPORT SUM UP
Inspection Ref: 300718-003-PSH
INSPECTION GENERAL INFORMATION
Date of inspection 10/08/2018
Inspector name Jason Yang
Product picture & Name
TACO HOLDER
Supplier Name xiamen xinsansin precision machinary
Inspection Location Yalong Industrial Zone, Yangdong District, Yangjiang City
Inspection type Pre Shipment Inspection (80% or more of production
completed)
Approved Sample Provided by customer No
Quality Inspection Standard
Acceptable Quality Limit (AQL) MIL-STD-105E / ISO
2859-1 / General Inspection LEVEL II For Visual control /
Special Inspection S2 ~S4 depending on tests to be
performed for Product Testing
Quantity of order 4000 set
Total Quantity of products to be randomly checked 200 set
Maximum Acceptable Quantity of defects ( Standard
AQL 2.5 for major defects & 4.0 for minor defects) 10Pcs For major /14 pcs For minor
Quantity of cartons randomly selected by inspector 12 cartons
Carton numbers of randomly checked cartons N/A
PICTURES OF RANDOMLY SELECTED CARTONS
2
Before inspection
Selected carton opened
Inspected products
N/A
INSPECTION OVERALL RESULTS
To go directly to details of part 1 to 6, Please click below on the title of the part you want to visit, for
example click on 1.QUANTITY to see further details lower in the report about “Quantity” part
1. PRODUCTION STATUS
Pass Fail Pending
2. WORKMANSHIP
Pass Fail Pending
Remarks (If Fail or Pending)
A. Minor defects were beyond AQL standard
3. PACKING & PACKAGING
Pass Fail Pending
3
4. PRODUCT GENERAL APPEARANCE
Pass Fail Pending
5. PRODUCT SIZE
Pass Fail Pending
Remarks (If Fail or Pending)
A. Found that taco holder length was 8.6 inches instead of customer’s spec. 8.5 inches
B. Found that silicone mat dimension was 20.7x15.0 cm instead of customer’s spec. 21.5x15.5 cm
6. PRODUCT FUNCTION & TESTS
Pass Fail Pending
Remarks (If Fail or Pending)
A. Found that factory has no 304 reagent for making the 304 stainless steel material test.
INSPECTION DETAILED RESULTS
1. PRODUCTION STATUS
Item number Quantity of goods
unfinished
Quantity of goods
finished but unpacked
Quantity of goods
finished and packed
Production completion
date
Taco holder 0 Pcs 680 set 3320 set 10/08/ 2018
ILLUSTRATIVE PICTURES FOR PRODUCTION STATUS
1 PRODUCTION STATUS
1.finished and packed products 2.finished but not packed products
4
3. unpacked package 4. unpacked products packing
2. WORKMANSHIP
Critical Defects
found 0 pcs
Major Defects
found 2pcs
Minor defects
found 24 pcs
Critical Defects
AQL allowance pcs
Major Defects
AQL allowance 10 pcs
Minor defects
AQL allowance 14 pcs
Checkpoint Critical Major Minor
Dirty stains removable 0 0 24 pcs
Defects Details
All the dirt mark position was on the back side of product edge.
Untrimmed residue or burr
on silicone mat edge 0 2 pcs 0
ILLUSTRATIVE DEFECTS PICTURES
Dirt mark on taco back side edge 1
Dirt mark on taco back side edge 2
5
Dirt mark on taco back side edge 3
Dirt mark on taco back side edge 4
Dirt mark on taco back side edge 5
Dirt mark on taco back side edge 6
Dirt mark on taco back side edge 7
Dirt mark on taco back side edge 8
6
Dirt mark on taco back side edge 9
Dirt mark on taco back side edge 10
Dirt mark on taco back side edge 11
Dirt mark on taco back side edge 12
Untrimmed burr on silicone mat edge 1
Untrimmed silicone residue on silicone mat edge 2
3. PACKING & PACKAGING
INDIVIDUAL PACKAGING
CHECKPOINT CUSTOMER PACKING
SPECIFICATIONS
PACKING ACTUALLY FOUND
DURING THE INSPECTION
Product individual packaging Polybag or white box or gift box Polybag white box
Product individual packaging N/A For 2 sets white box: 22.7x15.5x6.8 cm
7
size For 4 sets white box: 22.7x15.5x7.5 cm
If Product is packed into a
box, box quality
Individual box should be good quality, no
dirt, scratch, dent, deformation, wrinkle , or
other damages are allowed
Good
If product is packed in an
individual polybag, does
polybag have warning words
and / or security hole
N/A Warning wards with hole in polybag
EXPORT PACKING DETAILS
Quality of export cartons Export cartons should be in good condition,
not torn, broken or damaged in any way cartons are in good condition
Carton Size (length,
width,height) (cm N/A
For 2 sets master carton:47.0x41.3x49.0 cm
For 4 sets master carton: 47.0x32.0x33.2 cm
Carton gross weight (kg) N/A For 2 sets master carton: 22.43 kgs
For 4 sets master carton: 20.48 kgs
Carton layers N/A 5 layers
Carton thickness N/A 0.5 cm
Quantity of products per
carton (pcs) N/A
For 2 sets master carton: 72 pcs/carton
For 4 sets master carton: 64 pcs/carton
Packing method checking N/A
For 2 sets white box: 1pcs/polybag,
2sets/white box, 36 white boxes/carton
For 4 sets white box: 1pcs/polybag,
4sets/white box, 16 white boxes/carton
Shipping marks N/A Please see below pictures
Stickers on carton N/A
Carton barcode number N/A N/A
Drop Test Result
PASS
QUANTITY OF PRODUCTS PER CARTON / PACKING METHOD
PP bag Inner box/Gift box Outer carton
Carton
number of
cartons
checked
Qty
/pp bag
Total
PP bag
Qty/
Big pp
bag
Total
layers
Or Big
bag
Qty/
layer
Qty
/inner
box
Qty/layer Total
inner box
Or
Total
layer
Qty/outer
carton
2 sets Carton
1 1 / / / 24 2 24 36 72
2 sets Carton
2 1 / / / 24 2 24 36 72
2 sets Carton
3 1 / / / 24 2 24 36 72
2 sets Carton
4 1 / / / 24 2 24 36 72
8
2 sets Carton
5 1 / / / 24 2 24 36 72
4 sets Carton
1 1 / / / 32 4 32 16 64
4 sets Carton
2 1 / / / 32 4 32 16 64
4 sets Carton
4 1 / / / 32 4 32 16 64
4 sets Carton
4 1 / / / 32 4 32 16 64
4 sets Carton
5 1 / / / 32 4 32 16 64
ILLUSTRATIVE PACKING & PACKAGING PICTURES
PACKING AND PACKAGING FOR 2 PIECES SET
1. carton view 2. carton opened
3. carton paper layers 4.packing method
9
5. white box view 6. white box front side and back side
7. white box side 1 8. white box side 2
9. white box barcode label 10. white box opened
10
11. product packing method 12. unit packing
13. color card side 1 14. color card side 2
15. poly bag 16. warning words on poly bag
11
17. hole on poly bag 18. carton length measuring
19. carton length measuring 20. carton width measuring
21.carton width measuring 22. carton height measuring
12
23. carton height measuring 24. carton weight measuring
25. carton weight measuring 26. carton paper layer measuring
27. carton paper layer measuring 28. white box length measuring
13
29. white box length measuring 30. white box width measuring
31. white box width measuring 32. white box height measuring
33. white box height measuring 34. white box weight measuring
14
35. white box weight measuring 36. poly bag length measuring
37. poly bag length measuring 38. poly bag width measuring
39. poly bag width measuring 40. master carton drop test
15
41. master carton drop test result 42. master carton drop test result
43. master carton drop test result 44. master carton drop test result
PACKING AND PACKAGING FOR 4 PIECES SET
1. carton view 2. carton opened
16
3. carton paper layers 4.packing method
5. white box view 6. white box front side and back side
7. white box side 1 8. white box side 2
17
9. white box barcode label 10. white box opened
11. product packing method 12. unit packing
13. color card side 1 14. color card side 2
18
15. poly bag 16. warning on poly bag
17. hole on poly bag 18. carton length measuring
19. carton length measuring 20. carton width measuring
19
21.carton width measuring 22. carton height measuring
23. carton height measuring 24. carton weight measuring
25. carton weight measuring 26. carton paper layer measuring
20
27. carton paper layer measuring 28. white box length measuring
29. white box length measuring 30. white box width measuring
31. white box width measuring 32. white box height measuring
21
33. white box height measuring 34. white box weight measuring
35. white box weight measuring 36. poly bag length measuring
37. poly bag length measuring 38. poly bag width measuring
22
39. poly bag width measuring 40. master carton drop test
41. master carton drop test result 42. master carton drop test result
43. master carton drop test result 44. master carton drop test result
4. PRODUCT GENERAL APPEARANCE
Customer picture / Artwork Production Product Picture
26
9.mat front 10.mat back
N/A
11.mat edge N/A
5.PRODUCT SIZE
Customer size specifications 8.5 inches length, 4 inches wide, 2.25 inches height.
mat is 21.5 cm long and 15.5 cm wide
Size Measurement Record
Item Products Length Product Width Product Height Products Weight(g)
Sample 1
Holder 8.6 inches 4.0 inches 2.2 inches 237.8
Sample 2
holder 8.65 inches 4.0 inches 2.25 inches 238.5
Sample 3
mat 20.7 cm 15.0 cm / 57.8
Sample 4
mat 20.6 cm 15.0 cm / 57.5
ILLUSTRATIVE PICTURES OF PRODUCT SIZE
27
1. Found that taco holder length was 8.6 inches
instead of customer’s spec. was 8.5 inches.
Found that taco holder length was 8.6 inches instead of
customer’s spec. was 8.5 inches.
3.taco width measuring 4.taco width measuring
5.taco height measuring 6.taco height measuring
28
7. taco weight measuring 8.taco weight measuring
9. Found that silicone mat length was 20.7 cm instead of
customer’s spec. 21.5 cm
10. Found that silicone mat length was 20.7 cm instead of
customer’s spec. 21.5 cm
11.Found that silicone mat width was 15.0 cm instead of 15.5
cm
12.Found that silicone mat width was 15.0 cm instead of 15.5
cm
29
13.mat weight measuring 14.mat weight measuring
6. PRODUCT FUNCTION & TESTS
CHECKPOINTS TEST METHOD
QUANTITY
TESTED
QUANTITY
OF
COMPLIANT
PRODUCTS
001 Holder & Mat check
Holder: check for scratches, check to make
sure the edges are not sharp. check and
make sure all the corners are rounded and
that each holder has a handle on the each
side
Mat: make sure it is cut out well and has
good construction.
200 Pass
Test illustrative pictures
002 barcode scan test With an appropriate barcode scanner, aim
at barcode & check if it can be read 32 Pass
003 barcode scan test 2
With an appropriate barcode scanner, aim
at barcode & check if the barcode result is
the same number as the written barcode on
the product, sticker or packaging
32 Pass
Item checked Barcode number written on product Barcode Scan result (scanned with supermarket
scanner)
Production Sample 1
for two piece set B07FKRR8DH B07FKRR8DH
Production Sample 2
for two piece set B07FKRR8DH B07FKRR8DH
Production Sample 3
for two piece set B07FKRR8DH B07FKRR8DH
Production Sample 4
four piece set X001U2DCAD X001U2DCAD
30
Production Sample 5
four piece set X001U2DCAD X001U2DCAD
Production Sample 6
four piece set X001U2DCAD X001U2DCAD
Customer barcode
specification
B07FKRR8DH ( two piece set)
X001U2DCAD ( four piece set)
B07FKRR8DH (two piece set)
X001U2DCAD (four piece set)
004 304 stainless steel material test
304
The 304 stainless steel was used on the
steel, and the color of the reagent did not
change within 1 minute. It was judged to
be 304 steel. If the color changes faster
and the red color, the material is
determined to be non-304 steel.
8 Pending
Factory has no 304 reagent for 304 stainless steel material test.
005 The Silicone pad material check
Pull off & bend the Silicone pad and check
whether the Silicone pad is soft , and
There is no such thing as broken and
cracking.
32 Pass
006 Smell Test
check if any strong unpleasant smell
comes out of product (foul smelling or
strong chemical smell)
200 Pass
FUNCTION TESTS ILLUSTRATIVE PICTURES
001. Holder & Mat check 002. 4 piece set white box barcode scan
31
003. 2 piece set white box barcode scan 005. The Silicone pad material check
N/A
006. silicone smell test N/A
FACTORY ENVIRONMENT PICTURES
1.Factory gate 2.workshop 1
32
3.workshop 2 4.factory office
N/A
1.draft report signature N/A
***
This report does not relieve suppliers from their contractual liabilities or prejudice buyers' right for
compensation for any apparent and/or hidden defects not detected during our random evaluation or occurring
thereafter. This report does not replace product liability insurance, and does not evidence shipment
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